Most as-built information is still manually collected. Today s Design Market

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Chloe Glenn
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HDS 3D Laser scanning applications Leica

Laser Scanner LEICA HDS Scanstation C-10

LEICA HDS 000 Phase-based 500,000 points

1 Agenda 1. Overview of 3D laser scanning 2. HDS 3D Laser scanning applications Leica ScanStation2 True Color Scan 3. Demonstration of HDS & Trueview 4. Questions and Answers The advanced 3D Laser Scanning Applications in Plant Industries Leica HDS000 Scan 2 HDS 3D Laser Scanner LEICA HDS Scanstation C-10 LEICA ScanStation C-10 TOF (Time of Flight) 50,000 points per second Range up to 300m 3D Scanner + Total Station LEICA HDS 000 Phase-based 500,000 points per second Range up to 80m Integrated Battery / Data Storage Built-in Control Panel Distance = (C x T)/2 Point size = < mm 50,000 points per sec.!! Scan Cloud Processing Software 3 4 Today s Design Market Most as-built information is still manually collected The most accurate design tools; Full 3D Design Models; Ability to perform clash detection. 5

What are the results? PROJECT benefits for utilizing HDS technology Safety, Safety, Safety!

design staff, as compared to taking the design staff to the facility; Speeds up design and engineering processes; 7 8 Project benefits for utilizing

instead of having to travel onto locations for days gathering information.

construction is finding that scans, when utilized within the design process, produce less than 1% error rate in construction and installation errors

2 What are the results? PROJECT benefits for utilizing HDS technology Safety, Safety, Safety! Able to utilize 2-3 person scanning crew on (1) field trip as compared to a 4- person design crew on multiple trips; The facility is brought to the design staff, as compared to taking the design staff to the facility; Speeds up design and engineering processes; 7 8 Project benefits for utilizing HDS technology (cont d) The piping is added within the design module Engineers and Designers can now concentrate on their specific tasks at hand instead of having to travel onto locations for days gathering information. Laser scans provide us with more information than is required for a project and in some cases it allows for future work to be done as well; Mustang construction is finding that scans, when utilized within the design process, produce less than 1% error rate in construction and installation errors (pre-scanning was approx. 14-1%). D-Points are located and the new Pipe is added Note: The Scan data helps speed the design process by adding the as-built information of the existing facility 9 10 Laser Scans shown within design environment Structural As-Built with laser scan overlay 11 12

3 Tie-in piping added to field scan data ICP piping added to field scan data within model Importance of TruView Who uses TruView? TruView Key Plan Design team has 100% access to facilities scan information 15 All 30º Views / RED LINE Markups 3 Dimensional Measurements Our Clients Client Field Operations Personnel The Management Team The Engineering Team The Design Team Construction / Fabricators / Installation Personnel Wipco provides TruView files to the clients at no cost to them. 1 Example of Dimensions and Notes Example of Tie-In & Demolition Area of Interest 17 18

4 Bring Scan Image into CAD & Add Notes Example of Deliverable for Tie-In & Pipe Demolition Drawing Distribution of technical data Sometimes you have to be on site to appreciate the size of things! 22 Distribution of technical data NavisWorks Integrated with engineering systems PDMS Global models StatoilHydro currently has the world s largest implementation of PDMS Global including 41 PDMS facility models being updated from ~200 satellite locations by ~2000 daily users Locations in England, Scotland, Germany, Finland, Poland, Russia, Korea, India, Singapore in addition to Norway At the moment, we have ~140 ongoing projects (larger modifications >150 MNOK) in these models 23 24

Integrated part of the 3D visualisation tools

viewer with 3D design data and laser scan point

overall height of 472 meters, weighs 5,000 tons and

Cyclone Fun with Handles Easy access to a Parts

(Pipework) Cloud base package Region grow tools

you don t need to see Handles and Rotation Handles

(hotkey r) Using CTRL button to move in axis s

plane Using SHIFT key to snap to points Combining

5 Integrated part of the 3D visualisation tools Integrated part of the 3D visualisation tools NavisWorks viewer with 3D design data NavisWorks viewer with 3D design data and laser scan point cloud data Integrated part of the 3D visualisation tools The Troll A platform has an overall height of 472 meters, weighs 5,000 tons and has the distinction of being the tallest structure ever moved by mankind. Finally, TruView with photorealistic rotary laser scan data presentation. 27 The Advantages of Using Cyclone Useful Tools in Cyclone Fun with Handles Easy access to a Parts Tables Easier to deal with non aligned objects (Pipework) Cloud base package Region grow tools available if needed Limit box hides everything that you don t need to see Handles and Rotation Handles for stretching (orange) Handles for rotation (hotkey r) Using CTRL button to move in axis s Using ALT key to move perpendicular to viewing plane Using SHIFT key to snap to points Combining CTRL and SHIFT keys to move and move & snap an entire object

Useful Tools for Cyclone The Look down the Beam method Useful Tools

of beam Use insert beam option Use handles to get it close to right

rotation handle to get the rotation right Stretch beam out to its

Flanges/Elbows on pipe ends) Using this method, we have been able to

Useful Tools in Cyclone UCS UCS can be used to quickly align & rotate

job Add line and move to even z values Use set coordinate system from

Advantage of highlighting beams that are not installed correctly or

symmetrical or are common along a path Using group tool, group objects

whatever is required Change layer/colour and check off each beam once

and approximately positioned Useful Tools for Cyclone Unify and Reduce

6 Useful Tools for Cyclone The Look down the Beam method Useful Tools for Cyclone The Look down the Beam method Isolate off smaller section of beam Use insert beam option Use handles to get it close to right place Looking down beam use ALT key to align the two centre points Use rotation handle to get the rotation right Stretch beam out to its extremities Insert other objects using centre handles (eg. Flanges/Elbows on pipe ends) Using this method, we have been able to model an average >250 beams per day! Useful Tools in Cyclone UCS UCS can be used to quickly align & rotate beams Generally use a long wall or centres of columns at either end of job Add line and move to even z values Use set coordinate system from points When inserting beams use the align to xy&z axis to align beam Advantage of highlighting beams that are not installed correctly or bowing Useful Tools in Cyclone Grouping and Adjusting Often jobs are symmetrical or are common along a path Using group tool, group objects together Copy & paste and use rotate toolbox to rotate 90, 180 or whatever is required Change layer/colour and check off each beam once area is correctly positioned Adds speed as each beam is correct size and approximately positioned Useful Tools for Cyclone Unify and Reduce point cloud spacing Plant Operation For beam work or piping a reduction of 0.015m will still be able to be modelled Increases viewing and modelling speed Original scan data can always be still be established by recreating another Modelspace Training Virtual site visits 3

1 2 5 3D Laser Scanning Microstation Autocad

Model (I-View Cad) 3 4 3D Laser Scanning

Documentation Registration Geo-reference

Drawings MTO s Piping Spec Modifications New

7 D Laser Scanning Microstation Autocad Navisworks Smartplant Review PDS - PDMS 3D Model (I-View Cad) 3 4 3D Laser Scanning Documentation Geometry-Extraction (Cyclone pcf Basic) Spec Definition (Smartplant Isometrics) 1 2 3D Laser Scanning Documentation Registration Geo-reference Cyclone/CloudWorx db - Unify Design Review - NavisWorks Plantview Plant Maintenance Accurate As-built Documents Isometric Drawings MTO s Piping Spec Modifications New Piping Isogen Isometric Piping Documentation 37 3-a 3-b Geometry Extraction Geometry Extraction Basic Modeling 3-b Geometry Extraction Basic Modeling 3-c Geometry Extraction Basic pcf

8 I-Sketch Import - Specification Definition P&ID Implementation 4-a I-Sketch Import - Spec Definition 4-b I-Sketch Isometric (Isogen) MTO s P&ID 5 3D Model NavisWorks MicroStation - AutoCAD (I-View Cad Export) 3D Modell Navisworks Microstation - Autocad (I-View Cad Export) 3D Modell 3D Integration 3D Modell Integration New Piping 3D Model Integration

9 Plant Maintenance 3D Model Integration Cyclone / I-Sketch (Pcf) I-View Cad Plant Maintenance Equipment Removal / Replacement Geo-Tiff Workflow Geo-Tiff Plant Maintenance Accurate As-built Documents Layout Drawings 52 Microstation - Autocad Geo-Tiff Workflow Geo-Tiff Workflow

Geo-Tiff Workflow Truview Geo-Tiff Workflow Tips Cyclone: Unified Clouds Limit Boxes

Rendering MicroStation AutoCAD Raster with Transparency Geo-Tiff Truview Picture

Microstation - Autocad 5 Leica HDS system and CAD 3D modeling Partners 3D Design:

deployed in Intergraph s next generation review and walk-through platform.

CloudWorx for Intergraph SmartPlant 3D expected Summer 200 when Intergraph makes this

Bentley CloudWorx is used with Intergraph PDS (Intergraph s current 3D Detailed

is designed for Aveva s PDMS design environment.

marketing video distributed to HDS sales organizations May 23, 20 Projected release

10 Geo-Tiff Workflow Truview Geo-Tiff Workflow Tips Cyclone: Unified Clouds Limit Boxes with Overlap Multiple Modelspace Views Rendering in Cyclone Silhouettte Front Rendering MicroStation AutoCAD Raster with Transparency Geo-Tiff Truview Picture Exposure Optimization Stitching Optimization Navigation - Organization 55 Microstation - Autocad 5 Leica HDS system and CAD 3D modeling Partners 3D Design: CloudWorx for Intergraph SmartPlant Review Product Released May 1, 2005 Product is deployed in Intergraph s next generation review and walk-through platform. Some delays with shipping temporary licenses available in interim. CloudWorx for Intergraph SmartPlant 3D expected Summer 200 when Intergraph makes this functionality available. Bentley CloudWorx is used with Intergraph PDS (Intergraph s current 3D Detailed Engineering Design software) D Design: CloudWorx for Aveva PDMS This product is designed for Aveva s PDMS design environment. Prototype product announcement and public demonstration at SPAR May 23, 2005 PDMS marketing video distributed to HDS sales organizations May 23, 20 Projected release target date 2H (Important Qualifier: Dependent on Aveva s resource availability.) Customer BETA Test opportunities for CloudWorx for PDMS for late July/early August. (Important Qualifier: Dependent on Aveva resource availability.) Question & Answer 59 0

POINT CLOUD based REVERSE ENGINEERING. Young-Ho Chai, Ph.D

POINT CLOUD based REVERSE ENGINEERING Young-Ho Chai, Ph.D 3D Spatial Survey Workflow Hardware Requirements Phase Based Laser Scanner: -Leica ScanStation P20 x 1EA -Usage: Short-range, ~80m Time of Flight