A Quantum Leap in 3D Metrology
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1 A Quantum Leap in 3D Metrology
2 Perceptron has introduced a New Age of Non-Contact Measurement Increased Capability and Reduced Complexity Economical Precision - No More Compromises Helix represents the introduction of a new paradigm for 3D metrology. A paradigm where high precision, high speed, high density data and affordable solutions successfully coexist. Perceptron's Helix solution introduces technological breakthroughs that dramatically increase system capability and content. At the same time, Helix greatly reduces the complexity of the overall system. Strong Foundation - Innovative Spirit Perceptron has taken the most advanced technology available and combined it with 30 years of non-contact metrology and scanning experience to create a solution that truly defies comparison. Helix not only provides a powerful tool for overcoming the challenges you face today, but also a means to successfully implement your most far-reaching and innovative strategies for the future. Helix - A Quantum Leap. What is it? Helix is Perceptron's versatile metrology solution that allows users to resolve even the most complex measurement tasks with unparalleled ease and precision. Gain a precise and comprehensive understanding of your product in full 3D - with a single shot!
3 Helix is the Embodiment of Innovation; a Quantum Leap in Technology Intelligent Illumination Fully Configurable Light Source You decide on the quantity, the density and the orientation of the laser lines... on an inspection point level. Intelligent Illumination allows you to create a solution optimized to a degree never before achievable. More Information - Faster Increase Content and Decrease Cycle Time Helix allows you to quickly and efficiently extract multiple features from a single, expansive measurement volume. Support high production rates without compromising your quality control standards or strategies. More Information - Sooner Shorten Your Time to Market Helix gives you reliable data from the very first part through the use of offline programming, system CAD lay-in, robot reach studies, intuitive algorithms, configuration import tools and remote set-up capability. Configure to CAD: C2C TM Innovative Implementation By completing an increasing amount of commissioning tasks offline and prior to production, Perceptron is able to deliver systems faster, more efficiently, and with a level of quality unparalleled in the dimensional gauging industry. World-Class Performance Everything Starts with Data Confidence Information is only useful if you have the confidence to act upon it. Our AutoSolve algorithm suite has been validated by the world's most exacting metrology experts. Don't settle for anything less than the best. Design the Solution Around Your Problem Complete Scalability Without Added Complexity Perceptron's Helix solutions place the focus where it belongs - on you, the customer. Work with us to design and implement the perfect Helix solution for you and your process. After all, it's only a solution if it solves your problem.
4 Algorithm Suite 3D Over 50 proprietary options for accurate 3D feature extraction: Powerful Ideas Made Possible by Perceptron Intelligent Illumination - Why is it a Breakthrough? Helix solutions use the world's only sensor that lets you choose the quantity, density and orientation of the laser line... on an individual inspection point level... without ever moving the sensor. Gap and Flush Quantity Up to 250 lines Density Up to 10 lines per mm Profile Orientation Horizontal + 45 oblique - 45 oblique Threaded Stud Complex Slot Profile of Surface Intelligent Illumination - Why is it so Important? Proper image acquisition is the foundation of precise non-contact measurement. By controlling virtually every aspect of the light source, you are able to individually optimize the image acquisition process for each and every inspection point/area. That added control translates directly into better measurements, better information and better process control decisions. Create tightly spaced lines for small, complex features Capture the entire measurement volume using 3D point clouds Alter the orientation to accommodate differences between models Increase the number of laser lines to handle challenging materials By pairing our proprietary AutoSolve-3D algorithm suite with the world's first sensor to provide true Intelligent Illumination, Perceptron has created an unbeatable combination.
5 Ultimate Flexibility 3D Point Cloud Analysis 3D Feature Extraction Perceptron has consistently led the way in non-contact scanning and dimensional metrology applications. Put that experience to work for you with a Helix solution. Cloud-to-CAD Comparison Intuitive Weather Map Display Profile and Form Matching Die and Hemmer Validation Incoming Part Inspection Complete Product Knowledge High Precision Results Robust and Repeatable Location and Orientation Dimensional Gauging Automated Manufacturing Complete Process Knowledge Total Product Life Cycle Support Production Rate Point Cloud Analysis Configure your Helix solution to focus on 3D point cloud generation for valuable cloud-to-cad comparisons during a product launch. Point Cloud Analysis Feature Extraction During full production, configure your Helix solution to focus on 3D feature extraction - but still maintain the ability to conduct special 3D point cloud studies. Feature Extraction Product Launch Full Production Complex and Challenging Features Unlock the Power of Perceptron Don't let the limitations of your measurement system determine the limits of your measurement strategy. Helix allows you to measure what is important. Design the solution to fit your strategy - not the other way around.
6 Value INNOVATION BREAkthrough technology Precision 3D Dimensional Gauging For over 30 years, Perceptron has consistently led the way in non-contact scanning and dimensional metrology applications. We understand the challenges you face when implementing an automated process control strategy. Today's manufacturing processes must successfully support a multitude of options. High model mixes, complex product combinations, and unique short-run parts push traditional metrology systems to their limits. Perceptron gauging solutions utilize Helix sensors which offer the unprecedented combination of precision measurement, a configurable light source, and large measurement volumes. Measure multiple features per sensor Reduce / eliminate robot complexity Successfully support high model mixes UP TO 50 TIMES LARGER MEASUREMENT VOLUME Easily incorporate new models / parts Reduce / eliminate mechanical fixtures Faster return on investment Geometric Dimensioning & Tolerancing (GD&T) Complex and demanding production strategies require the most powerful data collection and analysis tools available. Perceptron solutions leverage full 3D data to provide you with valuable GD&T results. All calculations are built-in, consistent, and easy to use. All calculations are traceable to ANSI standards. Angularity of Lines and Planes Perpendicularity of Lines and Planes Circularity of Holes and Cylinders Concentricity of Holes and Cylinders Flatness Parallelism Profile of Surface Perpendicularity of Studs Large Volume Features and Parts Precision Measurement - on a Large Scale Since the entire feature falls within a single sensor's measurement volume, you can now measure larger features much faster - with added confidence and better overall results. That's Value Innovation.
7 Scalable solutions Robot Guidance - Automated Manufacturing Perceptron's robot guidance solutions are used in manufacturing facilities throughout the world in mission-critical automated assembly operations (door load, roof load, laser cut / welding, seam seal application, etc.). By automatically providing adaptive feedback to robots, Perceptron systems compensate for process and product variation and allow you to optimize your build. Regardless of your needs, Perceptron is leading the drive to flawless automated manufacturing. Decrease the cost inherent to manual operations Improve the quality of automated assembly processes Increase the efficiency of materials dispensed Improve safety by automating hazardous tasks Reduce the investment required for tooling and fixtures Increase flexibility to add new and varied models Built on a Strong Foundation Perceptron's central database options allow you to implement a truly distributed gauging or guidance solution: Re-utilize valuable data in downstream stations by creating a link through our central server. Automatically compare and contrast measurements taken during different stages of the manufacturing process. Implement complex automated assembly operations more efficiently and more cost-effectively by recycling existing data. Take advantage of our specialized tools that allow you to easily analyze data across multiple gauges to more effectively diagnose root cause and reduce process variation. Remotely monitor your manufacturing characteristics. A full SPC reporting package at your fingertips - from anywhere in your facility or the world. Affordable and Environmentally Friendly Solutions Passive cooling options available for controller cabinets Reduce or eliminate robotic power consumption Reduce costly scrap parts and assemblies Immediate event containment - avoid bad part build-up Reduce the amount of expensive wasted material
8 GLOBAL SOLUTIONS, SUPPORTED LOCALLY To learn more about Perceptron and our breakthrough Helix Solution, visit us at World Headquarters Perceptron, Inc Halyard Drive Plymouth, MI USA Ph: Fax: European Headquarters Perceptron GmbH Stahlgruberring München Germany Ph: Fax: inquiry@perceptron.de Asian Headquarters Perceptron Asia Pte Ltd 18 Boon Lay Way # TradeHub 21 Singapore Ph: Fax: inquiry@perceptron.com Support Locations Support Locations Support Locations Canada Mexico Brazil France United Kingdom Spain Slovakia Italy Japan China Korea India 2014 Perceptron, Inc. All rights reserved. Perceptron, Helix, Intelligent Illumination and AutoSolve are registered trademarks of Perceptron, Inc.
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