PRESETTER SP40. Pesaro, September 2013

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1 Pesaro, September PRESETTER SP40

2 TECHNICAL SPECIFICATIONS: AXIS DIMENSIONS: Diameter 600mm, Height XXXX mm MAIN STRUCTURE: Entirely made in C45 medium carbon steel it ensures greater strength and hardness as well as extreme size accuracy and straightness. It is normalized for improved strength and dimensional stability in time. The Presetter P916 can thus guarantee great structural stability and constant geometry in any working conditions for long years of accuracy and repeatability. AXIS MOVEMENT: All movements are manual and are perfectly calibrated to offer optimum balance and very smooth excursions on both Z and X axis. Linearity of movement is guaranteed by 2 parallel linear guides on the X Axis with four-row linear recirculating ball bearing with 4 preloaded slides. On then Z Axis there are 2 parallel linear guides with four-row linear recirculating ball bearing with 2 preloaded slides. 2 Guides are directly fixed to the steel base of the presetter to guarantee constant geometry alignment even with major temperature variations due to the same thermal expansion coefficient. This is especially useful in measuring tools with big dimensions.

3 Guides are widely spaced apart to provide major precision and great stability for the heavy, high performance presetter column. Axis movement is manual and allows fast, smooth positioning of camera of one or both axis at the same time. Independent pneumatic blocking system can block X or Z axis individually. Ergonomic, easy to use blocking buttons located on movement stock can be easily operated with just one hand. 3 Manual micrometric movement through big diameter, custom machined, anodized aluminum wheel. Great sensitivity is achieved for extremely accurate micron positioning. Dedicated pneumatic system for wheel precision rotation accuracy. Both X and Z Axis are equipped with high precision, glass OPTICAL SCALES with micrometric resolution. All optical scales are supplied with INSPECTION CERTIFICATE. Optical scales are positioned midpoint between the guides to guarantee maximum measurement accuracy. CONE SLEEVE SUPPORT: Integrated in the presetter base is a high precision, vertical support rotating cone sleeve. Machined to exact tolerances it can accommodate ISO50. Pre-assembly testing guarantees major precision and repeatability over time. In order to guarantee exact tool cone positioning the vertical cone sleeve is equipped with UCS (Universal Clamping System). This system, designed by M.CONTI, mechanically clamps DIN69872 and ISO7388 as a standard. Other types of pull studs must be validated by, M.CONTI, prior to usage. Tool sleeve comes equipped with X and Z calibration spheres for easy and fast zeroing on both axis. No other measuring aid is required.

4 Manual rotation of tool is extremely smooth and easy to achieve for accurate measuring procedures. Pneumatic break allows instant and powerful blocking of tool rotation in any desired position. Extremely useful for any necessary micrometric adjustment. Maximum weight capacity on tool sleeve 80Kg. 4 COMPUTER AND SYSTEM SOFTWARE: COMPUTER: High performance, commercial grade PC inside the main presetter frame. Equipped with 3 heavy duty cooling fans for optimum performance in all working conditions. Supplied with mouse, keyboard and 17 colour TFT screen. Last generation INTEL processor and mother board with a high capacity solid state Hard Drive for trouble free operations. Presetter software runs off OS WINDOWS XP of proven stability and excellent compatibility.

5 CONNECTIONS: One Ethernet LAN port and 7, easily accessible, USB ports. Possibility of data transmission through (OPTIONAL) wi-fi hardware. Possibility of direct communications with: Machine tool controls with integrated presetter Post Processor Company servers for operations log transfer Specific software for Balluff sensor dimensional data transfer External memory supports such as USB keys and Hard drives Laser printers Label printers 5 STANDARD SOFTWARE MAIN FUNCTIONS: Measurement systems: fixed and mobile axis with automatic measurement of maximum diameter and height Memory capacity for 20,000 tool data storage Memory capacity for 200 machine origins storage Tools list creation Shaped tools profile storage Screenshot printing possible Alphanumerical keyboard displayed on screen Geometric functions (perpendicularity, angle, circle, goniometer, tangencies, etc.) Language selection Software update possible through internet connection Balluff data transfer User and password protected usage Generation of measurement and work log Export of information in multiple formats OPTICAL AND MEASURE DETECTION HARDWARE: CAMERA AND ILLUMINATOR: Camera is a high resolution C-MOS camera with telecentric lenses. It offers a field of view of 7x7mm (0,27x0,27 in.) and an OPTICAL MAGNIFICATION OF 40x in both

6 6 PROFILE VIEW and REAL VIEW mode. Possibility of applying digital zoom up to 80x (no measures can be carried out beyond 40x magnification). High power LED light source radial to the camera. Lighter or darker viewing controlled directly from computer screen with sensitivity slider.

7 OPTICAL SCALES: Axis resolution X = 0,001 mm Z = 0,001 mm AXIS AND VIEWS: Depending on the tools to be measured the operator has the option of changing AXIS mode. Axis can be used in four different ways. FIXED MOBILE CENTER POINT MEASURE R.O.I. 7 MACHINE ORIGINS: MACHINE ORIGINS CAN BE SET IN THE PRESETTER MAIN MEMORY. UP ORIGINS CAN BE STORED AND RECALLED. All origins can be named and classified Automatic reverts to MASTER ORIGIN for spot measurements Origin used is always shown on screen

8 STANDARD SOFTWARE PRESET MEASUREMENTS: A complete set tools for measuring: o maximum diameter and height of the tools o line and angle intersection o theoretical point identification These functions can provide very fast, at a glance, measures of most standard tools. GEOMETRIC FUNCTIONS: A set of geometric functions which can be used to measure most tools in a flexible and dynamic way. On top of these there are an additional 3 multifunctional programs which can supply complete tool information. 8 LINE A TWO POINT MEASURE WHICH CAN PROVIDE; o Angle of the selected line o Distance between 2 points o Delta X and Delta Z ALFA BETA ANGLE A FUNCTION WHICH PROVIDES THE ANGLE BETWEEN TWO LINES ON THE TOOL CUTTING EDGE; o Angle of the first line

9 o Angle of the second line o Difference between the two angles ALFA BETA ANGLE MAX ON DRILL BIT TIPS THIS FUNCTION PROVIDES THE ANGLE BETWEEN THE TWO LINES ON THE TOOL CUTTING EDGE; o Angle of the first line o Angle of the second line o Difference between the two angles ALFA BETA ANGLE SET THIS FUNCTION PROVIDES A VERY EASY TO USE GONIOMETER WHICH CAN BE USED AS A MOBILE MEASURING INSTRUMENT BY MOVING IT TO ANY DESIRED ANGLE ON THE TOOL PROFILE. IT CAN ALSO BE USED AS A FIXED ANGLE MEASURING REFERENCE BY INPUTTING THE DESIRED ANGLE IN DEGREES. LINE 90 ACCURATE MEASUREMENTS BETWEEN A SELECTED LINE AND ANY POINT. ALLOWS TO ACCURATELY MEASURE ANY CHIP OR CRACK ON THE INSERT SURFACE WHEN IN REAL VIEW MODE. RADIUS DETECTION AND RADIUS MEASUREMENT ON ANY POINT OF THE TOOL GEOMETRY. PROVIDES MEASURE FOR; o Radius passing through 3 or more of the selected tool radius o Circumference center point coordinates MAX - RADIUS THIS FUNCTION PROVIDES THE RADIUS GIVEN BY THE ROTATION OF A TOOL PASSING THROUGH 3 OR MORE POINTS OF A TOOL PROFILE. SET - RADIUS THIS FUNCTION PROVIDES A VERY INTUITIVE WAY TO COMPARE RADIUSES AGAINST A KNOWN MEASURE (TECHNICAL DRAWINGS). o Known radius set and is shown in blue circle o Plus tolerance is set and shown in red circle o Minus tolerance is set and shown in green circle MULTIPROFILE ON MULTICUTTER TOOLS ALIGNEMENT BETWEEN CUTTERS CAN BE DETERMINED BY USING THIS FUNCTION. A TOTAL OF UP TO 7 CUTTERS CAN BE OUTLINED USING DIFFERENT COLORS. IT IS MAINLY USED TO; 9

10 o Visually inspect all cutters for correct X and Z positioning o Save a tool profile for future reference o Print a tool profile EACH CUTTER PROFILE CAN BE ACCURATELY OUTLINED. OUTLINES REMAIN ON SCREEN SO THAT VISUAL COMPARISON CAN BE MADE. ONCE PROFILES ARE SET THEN DIFFERENCES CAN BE MEASURED WITH MICROMETRIC ACCURACY. 10 X AND Z VALUES CAN BE ZEROED AS ABSOLUTE VALUES, MICROMETRIC MOVEMENT WILL THEN PROVIDE THE DIFFERENCE MEASURED BETWEEN PROFILES.

11 ABSOLUTE VALUE ON X AND Z AXIS BROUGHT TO ZERO MICROMETRIC MOVEMENT PROVIDES EXACT DIFFERENCE BETWEEN TOOL MULTICUTTER PROFILES 11

12 MULTICUTTER TOOL MEASURE AND REPORT: A fully functional instrument to determine RUN-OUT and multi cutter height and radius. Detailed report with graph can be generated to certify tool specifications or tool adjustment. Main menu prompts, Theoretical radius and height, number of cutters and plus or minus tolerance allowed for each X and Z measures. 1. RUN-OUT Quick way to determine any center point run-out. Immediately visible run out max and min compared to set values. 2. MULTI-CUTTER MEASURE AND REPORT Measures are carried out for each single cutter, software prompts when new cutter must placed in measuring range. 12

13 When all measures are taken an immediate report is visualized at the bottom of the screen. A complete report can be generated in PDF format. 13

14 BALLUFF CUTTING EDGE: Multicutter X and Z measures can be determined in the same manner as the MULTICUTTER TOOL measuring software. Relevant information can then be transferred to BALLUFF CHIP or to printer for data back up or analisys. COG MEASURING SYSTEM: Difficult to measure COG generating tools can be measured using this specific software. 14 External tooth angle and measures can be determined in first step measurement procedure.

15 Internal tooth angle and tip radius can be determined in second step measurement procedure. PRESETTER MULTIUSER DATA SYSTEM: Presetter operation can be protected and monitored though the use of USERNAME and PASSWORD for each single operator with three levels of protection: 15 OPERATORS LOG IN USING USERNAME AND PASSWORD.

16 ALL PRESETTING ACTIVITY WILL BE SAVED ON FILE FOR REFERENCE TO HARD DRIVE, COMPANY LAN OR EXPORTED AS EXCEL FILE. EACH ACTIVITY LOG WILL BE REFERRING TO A SPECIFIC USER LOG IN. PRESETTING ACTIVITY STATISTICS CREATED AUTOMATICALLY IN GRAPH FORM 16

17 WEIGHT, DIMENSIONS AND SPECIFICATIONS: PRESETTER WEIGHT: 430Kg. COMPUTER STAND WEIGHT: 75Kg. OVERALL WEIGHT: 505Kg. TOTAL SHIPPING WEIGHT (INCLUDING CRATE): 705Kg. STRUCTURE DIMENSIONS (WITHOUT COMPUTER SUPPORT STAND): 1150mm x 520mm x 1940mm h. COMPUTER SUPPORT STAND DIMENSIONS: 600mm x 520mm x 1750mm h. PACKING CRATE DIMENSIONS: 2000mm x 650mm x 2500mm h

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