3D Printing, Material and Application

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1 3D Printing, Material and Application Alan Yu Application Consultancy Leader APJ 1 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

STRATASYS TECHNOLOGIES FDM builds concept models, functional prototypes and

thermoplastics. Parts are unrivaled in mechanical, thermal and chemical strength.

smooth, accurate prototypes, Production Parts and tooling.

2 STRATASYS TECHNOLOGIES FDM builds concept models, functional prototypes and Production Parts in standard, engineering-grade and high-performance thermoplastics. Parts are unrivaled in mechanical, thermal and chemical strength. PolyJet technology is a powerful additive manufacturing method that produces smooth, accurate prototypes, Production Parts and tooling. It can produce thin walls & complex geometries using the widest range of materials. 2 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

3 INDUSTRIES Industrial Aerospace Automotive Military Architecture Consumer Products Consumer Medical Dental Jewelry Education Entertainment 3 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

4 PROTOTYPING APPLICATIONS 4 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

products Ladislav Skoda, Chief Designer 6

5 FORM Thanks to the accuracy of the 3D models printed on the Connex 3D printer, we have almost-real products in our hands which we test and use the same way as end products Ladislav Skoda, Chief Designer 6 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

6 FIT We had some issues with a mouse in production, so we built a four up size one so we can actually see the physical movement of the mouse. We are able to load components and do testing. Karsten Aagaard, user experience designer 7 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

FUNCTION Minimizer continues to grow and succeed because we want to

that help move our company forward and create innovation in our

Now we have the ability to offer customers short-run parts without

We can also provide customers conceptual models, end-user parts,

7 FUNCTION Minimizer continues to grow and succeed because we want to make bold investments like our new Stratasys prototyping machine that help move our company forward and create innovation in our industry. Now we have the ability to offer customers short-run parts without the expense of injection molding or CNC machining. We can also provide customers conceptual models, end-user parts, functional prototypes, and even inhouse manufacturing jigs and fixtures. Craig Kruckeberg, Chief Visionary 8 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

8 IT DEPENDS ON YOUR APPLICATION Do you need a Transparent part? With Fine details? And Great surface Finish? 9 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

9 IT DEPENDS ON YOUR APPLICATION And if you want a Tough, Strong and Flexible product? 10 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

10 IT DEPENDS ON YOUR APPLICATION Do you need to print end use parts? That are tough enough to endure rough conditions? 11 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

11 IT DEPENDS ON YOUR APPLICATION Combining a Rigid material and a Flexible material? Reach different levels of Flexibility? Multiple Materials Digital Materials 12 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

12 DIGITAL MANUFACTURING APPLICATIONS 13 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

13 DIGITAL MANUFACTURING BASIC AND ADVANCED Jigs and Fixtures FDM Jigs and Fixtures PJ End-Use-Parts Basic Manufacturing Sand Casting End Of Arm Tooling Silicon Molding PJ Blow Molding Liquid Silicone Rubber Advanced Manufacturing Injection Molding Rubber Molding 14 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

JIGS AND FIXTURES PJ Direct production on PolyJet system Complex, organic shapes are feasible Integrate tool ID, part number, guides Size & quantities required: 1 to 100s 1 to 30

1 ksi]) No chemical exposure Design elements: Moderate to thick walls (5 13 mm [0.2 0.

14 JIGS AND FIXTURES PJ Direct production on PolyJet system Complex, organic shapes are feasible Integrate tool ID, part number, guides Size & quantities required: 1 to 100s 1 to 30 cm (0.4 to 11 in)* Manufacturing requirements: Temperatures up to ~90 C (194 F) Moderate mechanical loads (70 MPa [10.1 ksi]) No chemical exposure Design elements: Moderate to thick walls (5 13 mm [ in]) Frequent replacement or alteration Complex, intricate Multi-material printing allows incorporation of text for fixture labeling. Method (In-house) Time Cost CNC 3 days $1,500 PolyJet 1 day $900 FC720 fixture printed with TangoBlack interfaces. Savings 2 days (67%) $600 (40%) 15 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

15 JIGS AND FIXTURES PJ CASE STUDY 16 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

) Method Time Cost CNC machining 20 days $2,500 PolyJet blow mold Savings

16 BLOW MOLDING DETAIL Quantities 1 to 1,000 Prototypes for evaluation Short-run production Small to mid-sized parts 1 ml to 1 liter (0.03 to 35 oz.) Method Time Cost CNC machining 20 days $2,500 PolyJet blow mold Savings 2hours $280 18days (90%) $2,220 (89%) 17 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

17 BLOW MOLDING CASE STUDY 18 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Method Time Cost CNC mold 14 days $1,000 PolyJet mold 2 days $400 Savings 12 days (86%) $600 (60%) * Larger size feasible,

18 LIQUID SILICON RUBBER DETAIL Quantity 5 to 100 castings** Size 6 mm (0.25 in) to 300 mm (12 in)* Design Complex, intricate Revisions likely PolyJet mold made with Digital ABS. Method Time Cost CNC mold 14 days $1,000 PolyJet mold 2 days $400 Savings 12 days (86%) $600 (60%) * Larger size feasible, may require mold production in multiple pieces ** Higher quantities possible, may require additional mold prints Digital pressure gauge inside an LSR boot. 19 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

19 LIQUID SILICON RUBBER 液體矽橡膠 CASE STUDY 20 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Berker: Benefits Time (Days) Traditional Tooling 28 3D Printed Tooling 3 Cost (USD) Traditional Tooling 22,350 3D Printed Tooling 3,800 Functional tests include: Electrostatic discharge test Fit

20 Berker: Benefits Time (Days) Traditional Tooling 28 3D Printed Tooling 3 Cost (USD) Traditional Tooling 22,350 3D Printed Tooling 3,800 Functional tests include: Electrostatic discharge test Fit tests Used to determined whether assembly of electrical parts will produce a charge of electricity. All components of the assembly had to fit properly. End use materials were necessary to validate tests (PC, ASA, TPU). 21 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY This new flexibility enables us to try out two or three different solutions at the same time to get the best result. The confirmed quality of our products produced using these functional prototypes has accelerated our R&D processes. Andreas Krause Head of Technical Department & Manufacturing at Berker

21 INJECTION MOLDING CASE STUDY 22 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

3DPIM Best fit Thermoplastics with: Molding temperatures < 300 C (570 F) Good flow ability Candidates: PE, PP, PS, ABS, TPE, PA, POM, PC-ABS Glass filled resins Low quantities (5 to 100 Parts)

22 3DPIM Best fit Thermoplastics with: Molding temperatures < 300 C (570 F) Good flow ability Candidates: PE, PP, PS, ABS, TPE, PA, POM, PC-ABS Glass filled resins Low quantities (5 to 100 Parts) Mid-sized parts (< 165 ccm, [10 cu. in.]) Machine type: Bench Plastic Injection Molding Machines 50- to 100-ton molding machines A: PE, PP, PS, ABS, TPEs B: PP+G, PA, POM, PC-ABS C: PA+G, PC, POM+G D: PC+G, PPO, PPS 23 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Benefits Metal Molds More cost and time effective way of

Molds: 95% cost savings realized Months to days Aluminum

23 Benefits Metal Molds More cost and time effective way of validating the functionality of rubber parts before going to production. Savings compared to Traditional Process: Steel Production Molds: 95% cost savings realized Months to days Aluminum Molds: 50-70% cost savings realized Weeks to Days RTV Molding 24 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

24 Rubber Molding with Ultem1010 3D Print a mold to be used in the compression molding process. Produce fully vulcanized parts with real mechanical properties of rubber Mold a variety of materials with different shore values Silicone, EPDM, Nitrile, Natural Rubber, etc. Up to Shore STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Industries OEMs and suppliers who design or manufacture

Specified industries include: Automotive (seals and gaskets,

) Footwear (shoe soles) Industrial Machinery (safety equipment,

25 Industries OEMs and suppliers who design or manufacture elastomeric rubber and foam materials can use this application: Specified industries include: Automotive (seals and gaskets, dampeners, bushings etc.) Footwear (shoe soles) Industrial Machinery (safety equipment, boots) Oil and Gas (gaskets, seals) Aerospace (gaskets, seals) 27 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

26 Stratasys Materials 28 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

27 WORLD OF PLASTICS Highest thermal resistance & toughness Enhanced thermal resistance & toughness Average thermal resistance & toughness 29 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Performance Nylon 12 Carbon Fill ULTEM 9085 ULTEM 1010 PPSF/PPSU PEEK ESD Different platforms

28 FDM MATERIAL SELECTION 13 FDM materials in total, in various colors Standard ASA ABSplus ABSi ABS-M30 ABS-M30i ABS-ESD7 Engineering FDM Nylon-12 FDM Nylon- 6 ST-130 PC-ABS PC-ISO PC High Performance Nylon 12 Carbon Fill ULTEM 9085 ULTEM 1010 PPSF/PPSU PEEK ESD Different platforms support different: Materials Colors Support 30 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

POLYJET MATERIALS STANDARD PLASTICS SIMULATION Rigid

Polypropylene Vero (Opaque) Rigid Vero (Opaque) Rigid -

VeroWhitePlus VeroYellow TangoPlus Biocompatible Clear

Family VeroGray VeroMagenta TangoBlack VeroGlaze

29 POLYJET MATERIALS STANDARD PLASTICS SIMULATION Rigid Flexible Medical Transparent Rigid Simulated Polypropylene Vero (Opaque) Rigid Vero (Opaque) Rigid - Colors Tango Rubber-like Medical RGD720 DurusWhite VeroWhitePlus VeroYellow TangoPlus Biocompatible Clear VeroClear Rigur VeroBlue VeroCyan TangoGray Hearing Aid Family VeroGray VeroMagenta TangoBlack VeroGlaze VeroBlackPlus TangoBlackPlus VeroDent VeroDentPlus 31 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

TANGO FAMILY COMPARISON CHART TangoGray TangoBlack TangoPlus TangoBlackPlus Color Gray Black Translucent Black Rubber Shore A 73-77 60-62 26-28 26-28

30 TANGO FAMILY COMPARISON CHART TangoGray TangoBlack TangoPlus TangoBlackPlus Color Gray Black Translucent Black Rubber Shore A Elongation at Break 45%-55% 45%-55% 170%-220% 170%-220% Memory Speed Low High Mid Mid Tear Resistance High Low Mid Mid 32 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

31 Digital Material Available In Polyjet Only 33 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

an overall structure that is better than the sum of the

32 DIGITAL MATERIALS Digital Materials are Composite Materials Composites are formed by combining materials together to form an overall structure that is better than the sum of the individual components 34 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Material Composition of Primary and Secondary

33 Generating Digital Materials Secondary Rigid or Flexible Primary Rigid or Flexible Digital Material Composition of Primary and Secondary 35 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

materials 6 flex DM s and 2 Rigid DM s with Tango+ 6 flex DMs and 6 Rigid DMs (Gray scale)

34 EXAMPLE RIGUR DM S Best PJ offering for living hinge application Excellent solution for Snap fit application Available for all Connex 2 & 3 Systems New Simulated Polypropylene materials 6 flex DM s and 2 Rigid DM s with Tango+ 6 flex DMs and 6 Rigid DMs (Gray scale) with TangoBlack+ 6 Rigid DMs 6 flex DMs Rigur 36 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

35 DIGITAL ABS MATERIAL This is a Digital Material: RGD5160-DM High Temperature RGD535/531 High Toughness RGD515 RGD515 RGD535/531 RGD5160-DM 37 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

36 WHAT DO DIGITAL MATERIALS LOOK LIKE? RGD-MY002-DM Rigid Vero Magenta Rigid Tango+ Elong. at break % Shore A 27 RGD-MY006-DM Rigid 38 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

37 RIGID COLORS WITH VERO PROPERTIES 14 Colors Pallets - All rigid Up to 46 colors each Combinations of - Black, - White, - Cyan, - Magenta, - Yellow, - Clear colors Applications Final Product Part Realism Focus Groups Communication Tools and many more! 39 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

38 TANGO+ BASED PALLETS Shore 95 Shore 35 Shore 30 TangoPlus Shore 27 VeroYellow Rigid 72 new Digital Materials per Pallet Flexible Colors VeroCyan Rigid 40 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

39 FDM & PolyJet Materials Technical Capabilities 250 ULTEM 1010/CG Function & End Use Parts 200 PPSF ULTEM 9085 HDT (C) High Temp after PT PC ASA PC-ISO Digital ABS after PT ABS-M30 NYLON 12 PC-ABS High Temp 50 Rigur VeroWhitePlus Durus White 0 Digital ABS Form, Fit & Assembly Impact (J/m) PolyJet FDM 41 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

40 3D PRINTERS PROFESSIONAL SYSTEMS IN ALL SHAPES AND SIZES 42

41 Our Solutions 3D Printers and Production 3D Printers Stratasys offers a full range of 3D printers for every industry and application, including the world s most advanced 3D printing technologies, materials and support. 43 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

42 Stratasys J750: Mature technology, Groundbreaking Capability 44 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

43 3 rd Generation Multi-Material Technology Eden 1 Material Connex 2 Materials Connex 1/2/3 3 Materials J750 6 Materials Highly accurate, finely detailed models with ultrathin walls. The world's first multimaterial 3D printer. Stratasys introduces the first-ever color and multimaterial 3D printer. The world s only full color, multi-material, high resolution 3D printer. 45 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

44 Stratasys J750 Possibilities 46 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

45 THANK YOU 47 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

PolyJet Materials. The Power Behind Your 3D Printer

PolyJet Materials. The Power Behind Your 3D Printer PolyJet Materials TM The Power Behind Your 3D Printer With hundreds of materials to choose from, PolyJet 3D Printing gives you highly realistic, functional 3D models. PolyJet materials are capable of simulating