FORMTRACER SV-C3100/4100 Series

Transcription

1 Form Measurement Surface Roughness/Contour Measuring System FORMTRACER SV-C3100/4100 Series Catalog No. E Dual-purpose measurement and powerful analysis of surface roughness and contours combined with high accuracy, high drive speed and simplified CNC measurement

2 A Wide Variety of Functions to Enhance Your Measurement Efficiency Surface Roughness Unit Improved Measurement Efficiency Dramatically increased drive speed (: 80 mm/s, Z2 axis: 20 mm/s) further reduces total measurement time. Highest Traverse Linearity in its Class. Z2-axis: 20mm/s = ±( L) µm*, 100mm X-axis range model (200mm X-axis range model: 0.5 µm / 200mm) *L = Drive length (mm) Designed to handle workpieces calling for high accuracy. X-axis: 80mm/s Supporting International Standards Compliant with JIS '82/'94/'01, ISO, ANSI, DIN, VDA, and other international surface roughness standards. Precision Detector Equipped as standard with a high accuracy detector (0.75mN / 4mN measuring force) providing a resolution down to µm. Superb Durability In order to maintain the traverse linearity specification for an extended period of time, Mitutoyo has adopted highly rigid ceramic guides that combine the characteristics of smallest secular change and remarkable resistance to abrasion. 2

3 FORMTRACER Simplified CNC Function With the support for a wide range of optional peripherals designed for use with the CNC models enables simplifi ed CNC measurement. Contour Unit Highest Measurement Accuracy in its Class. Using Y-axis Table Using θ1 unit Using θ2 unit = ±(1+0.01L)µm and Z1 axis = ±(0.8+I0.5HI/25)µm* [SV-C3100: ±(2+I4HI/100)µm] *L = Drive length, H = Measurement height (mm) Designed to handle workpieces calling for high accuracy. High accuracy linear encoders on X/Z2-axis The drive unit (X-axis) and column (Z2-axis) are equipped with a high-accuracy linear encoders (ABS type on Z2-axis). This improves reproducibility of continuous automatic measurement of small holes in the vertical direction and repeated measurement of parts which are diffi cult to position. Outside Surface 1 Outside Surface 2 Highest Measurement Accuracy in its Class. The SV-C4100 series is equipped with a Laser Hologage detector giving excellent narrow/wide range accuracy and resolution in the Z axis (vertical). Principle of Operation Mitutoyo's innovative Laser Hologage technology provides near interferometergrade accuracy using the interference phenomenon of diffracted light, coupled with a resolution of 0.05µm over the entire detecting range of 50mm. Inside Surface Continuous Measurement Example (Outside Surface 1 _ Outside Surface 2 _ Inside Surface) Measurement Positioning 3

4 Analysis Software, FORMTRACEPAK, DUAL TRACEPAK Software Types According to the customer applications, Mitutoyo provides 2 types of control/evaluation software. FORMTRACEPAK for high-end evaluation and CNC applications FORMPAK-1000 operates with Contour Unit DUAL TRACEPAK SURFPAK-SV operates with Roughness Unit Printed page layout Freely definable Freely definable Freely definable Alignment and perpendicularity adjustment Manual/Automatic* Manual/Automatic* Manual Output to MeasurLink** Available Available Available Auto leveling table Available Available Connectable options Y-axis table Available Available θ 1 unit Available Available θ 2 unit Available Available *: Optional Y-axis table and θ1 unit are required for automatic execution. **: Measurement data network system consisting of a variety of Mitutoyo measuring machines. DUAL TRACEPAK: Including Dedicated Software for Contour and Roughness Measurements The type of measuring unit is automatically recognized so that when the surface roughness drive unit is mounted the surface roughness analysis program SURFPAK-SV starts automatically. Conversely, when the contour drive unit is mounted, the form analysis program FORMPAK-1000 is initiated. For offline analysis the program required can be selected for execution on the menu screen even when the Formtracer is turned off. DUAL TRACEPAK Initial Menu Display Screen FORMPAK-1000 Contour Measurement Screen SURFPAK-SV Surface Roughness Measurement and Result Display Screen FORMPAK-1000 Contour Analysis Screen 4

5 FORMTRACER FORMTRACEPAK: Focusing on more efficient measurement and automation Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, you can create an original inspection certificate by setting the print format to suit your particular requirements. Contour Measurement Screen Surface Roughness Measurement Screen Contour Analysis Screen Surface Roughness Result Screen Print Screen Example where FORMTRACEPAK realizes more efficient measurement using motor-driven options Using Y-axis Table Using θ1 unit Using θ2 unit 5

6 Optional Accessories for Automatic Measurement Y-axis table: Enables efficient, automatic measurement of multiple aligned workpieces and multiple points on a single measurement surface. Travel range Resolution Positioning accuracy Drive speed Maximum load Mass 200mm 0.05µm ±3µm Max. 80mm/s 50kg 28kg θ1 unit table: 12AAD975* For efficient measurement in the axial/transverse directions. When measuring a cylindrical workpiece, automatic alignment can be performed in combination with the Y-axis table. *θ1-axis mounting plate (12AAE630) is required when directly installing on the base of the SV Displacement 360 Resolution Maximum load 12kg Rotational speed Max. 10 /s Mass 7kg θ2 unit: * You can measure multiple points on a cylindrical workiece and automate front/rear-side measurement. *θ2-axis mounting plate (12AAE718) is required when directly installing on the base of the SV Displacement 360 Resolution Maximum load (loading moment) 4kg (343 N cm or less) Rotational speed Max. 18 /s Mass 5kg Quick chuck: This chuck is useful when measuring small workpieces. You can easily clamp them with its knurled ring. Retention Inner latch OD: ø1 - ø36mm range Inner latch ID: ø14 - ø70m Outer latch OD: ø1 - ø75mm Dimensions ø118x41mm Mass 1.2kg Micro-chuck: This chuck is suitable for clamping extra-small diameter workpieces (ø1 mm or less), which cannot be retained with the centering chuck. Retention range Dimensions Mass OD: ø0 - ø1.5mm ø118x48.5mm 0.6kg Auto-leveling table: This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this troublesome operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable. Inclination adjustment angle Maximum load Table dimensions Mass ±2 7kg 130x100mm 3.5kg 6

7 to Expand the Application Range 3-axis Adjustment Table This table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat-surfaced workpiece can also be leveled with this table. Aligned Traverse direction Start point End point Not aligned Traverse direction End point Axial line Axial line Recorded profiles Start point Leveling table (mm), (inch) Table top: 130x100mm Leveling range: ±1.5 XY travel: ±12.5mm Digital Leveling table (mm) Table top: 130x100mm Leveling range: ±1.5 XY travel: ±12.5mm Leveling table Table top: 130x100mm Leveling range: ±1.5 Height: 40mm Calibration stand 12AAG175 For mounting a roughness specimen or step gage during calibration. V-block Workpiece diameter: 1mm to 160mm Can be mounted on a leveling table Precision vise Max. workpiece size: 36mm Can be mounted on a leveling table. Cross-travel table (mm), (inch) Table top: 280x180mm XY travel: 100x50mm Cross-travel table (mm), (inch) Table top: 280x152mm XY travel: 50x25mm Rotary vise Two-slide jaw type. Max. workpiece size: ø60mm Minimum reading: 1 Center support Max. workpiece dia.: 120mm 60mm riser is optional Center support riser Used with a center support. Max. workpiece dia.: 240mm Swivel center support Max. workpiece dia.: 80mm* *65mm when swiveled 10 Max. workpiece length: 140mm Holder with clamp Used with a cross-travel table or rugged table. Max. workpiece height: 35mm V-block with clamp , Used with a cross-travel table or rugged table. Max. workpiece dia.: 50mm ( ), 25mm ( ) 7

8 8 Optional Styli for Surface Roughness Measurement

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10 Optional Styli and Arms for Contour Measurement List of Applicable Arms Arm name Order No. Compatible stylus height 12AAE294 H = 6mm 12AAE295 H = 12mm Straight type H = 20mm H = 30mm H = 42mm H = 6mm Eccentric H = 12mm type H = 20mm H = 30mm H = 42mm Small hole 12AAE296 Small-hole stylus List of Applicable Styli Stylus name Order No. Stylus height Single-bevel stylus carbide-tipped Cross-ground stylus carbide-tipped Cone stylus carbide-tipped tip angle 20 Cone stylus sapphire tipped tip angle 30 *Diamond tipped *tip angle 50 Cone stylus carbide-tipped tip angle 30 Knife-edge stylus carbide-tipped Ball stylus carbide-tipped Small-hole stylus carbide-tipped one-sided cut Standard accessory H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm 12AAE865 H = 6mm 12AAE866 H = 12mm 12AAE867 H = 20mm 12AAE868 H = 30mm 12AAE869 H = 42mm H = 6mm H = 12mm H = 20mm * H = 20mm H = 30mm H = 42mm 12AAA566 H = 6mm 12AAA567 H = 12mm 12AAA568 H = 20mm 12AAA569 H = 30mm 12AAA570 H = 42mm H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm 12AAE297 H = 2mm 12AAE298 H = 4mm 12AAE299 H = 6.5mm Any specified arm and stylus other than above listed can be custom-made to special order. 10

11 Dimensions FORMTRACER Main Unit Unit: mm W1 W2 H SV-C3100S4, SV-C4100S SV-C3100H4, SV-C4100H SV-C3100W4, SV-C4100W SV-C3100S8, SV-C4100S SV-C3100H8, SV-C4100H SV-C3100W8, SV-C4100W Controller Unit: mm Joystick Box Unit: mm 11

12 Technical information Specifications for Surface Roughness Measurement Measuring range SV-C3100S4 SV-C3100H4 SV-C3100W4 SV-C3100S8 SV-C3100H8 SV-C3100W8 SV-C4100S4 SV-C4100H4 SV-C4100W4 SV-C4100S8 SV-C4100H8 SV-C4100W8 100mm 200mm Z1 axis (detector unit) 800µm / 80µm / 8µm Z2 axis (column) travel 300mm 500mm 500mm 300mm 500mm 500mm inclining range ±45 Scale unit Resolution Drive speed Measuring speed Z1 axis (detector unit) Z2 axis (column) Linear encoder Differential inductance ABS scale 0.05µm Z1 axis (detector unit) 0.01µm / 800µm, 0.001µm / 80µm, µm / 8µm Z2 axis (column) 1µm Z2 axis (column) Traverse linearity (with the in horizontal orientation) Stylus up/down operation Face of stylus Measuring force Stylus tip (Standard accessory) ( L)µm, L=traverse length (mm) 0-80 mm/s and manual 0-20 mm/s and manual mm/s Arc movement Downward 0.75mN or 4mN 60, R2µm or 90, R5µm 0.5µm / 200mm Common Specifications SV-C3100S4 SV-C3100H4 SV-C3100W4 SV-C3100S8 SV-C3100H8 SV-C3100W8 SV-C4100S4 SV-C4100H4 SV-C4100W4 SV-C4100S8 SV-C4100H8 SV-C4100W8 Base material Granite Main unit 140kg 150kg 220kg 140kg 150kg 220kg Mass Controller Unit 14kg Remote Control Box 0.9kg Operating temperature range 15 to 25 C (within a temperature variation of ±1 C between temperatures at calibration and measurement) Operating humidity range 20 80%RH (without condensation) Storage temperature range C Storage humidity range 5 90%RH (without condensation) Power supply specifications VAC, VAC ±10%, 50/60Hz Power consumption (Main unit only) 400W 12

13 FORMTRACER Specifications for Contour Measurement Measuring range SV-C3100S4 SV-C3100H4 SV-C3100W4 SV-C3100S8 SV-C3100H8 SV-C3100W8 SV-C4100S4 SV-C4100H4 SV-C4100W4 SV-C4100S8 SV-C4100H8 SV-C4100W8 100mm 200mm Z1 axis (detector unit) Z2 axis (column) travel 300mm 500mm 500mm 300mm 500mm 500mm ±25mm inclining range ±45 Scale unit Resolution Drive speed Measuring speed Z1 axis (detector unit) Z2 axis (column) Z1 axis (detector unit) Linear encoder Linear encoder (SV-C3100 series), laser hologage (SV-C4100 series) ABS scale 0.05µm 0.2µm (SV-C3100 series), 0.05µm (SV-C4100 series) Z2 axis (column) 1µm Z2 axis (column) 0-80mm/s and manual 0-20mm/s and manual mm/s Traverse linearity (with the in horizontal orientation) 0.8µm/100mm 2µm/200mm Indication accuracy (at 20 C) SV-C3100 series Indication accuracy (at 20 C) SV-C4100 series Stylus up/down operation Measuring direction Face of stylus Measuring force Traceable angle Z1 axis (detector unit) Stylus tip (Standard accessory) Z1 axis (detector unit) ±(1+0.01L)µm L = Drive length (mm) Wide range: 2µm/100mm Narrow range: 1.25µm/25mm ±(1+0.02L)µm L = Drive length (mm) Wide range: 5µm/200mm Narrow range: 1.5µm/25mm ±(2+I4HI/100)µm H: Measurement height from the horizontal position (mm) ±( L)µm L = Drive length (mm) Wide range: 1.8µm/100mm Narrow range: 1.05µm/25mm ±( L)µm L = Drive length (mm) Wide range: 4.8µm/200mm Narrow range: 1.3µm/25mm ±(0.8+I0.5HI/25)µm H: Measurement height from the horizontal position (mm) Arc movement Forward/backward Upward/downward 30mN Ascent: 77, descent: 87 (using the standard single-bevel stylus and depending on the surface roughness) Tip radius: 25µm, carbide tip Order No.* SV-C3100S4 SV-C3100H4 SV-C3100W4 SV-C3100S8 SV-C3100H8 SV-C3100W8 Metric w/ 0.75mN surface roughness detector w/ 4mN surface roughness detector Inch w/ 0.75mN surface roughness detector w/ 4mN surface roughness detector Metric Inch SV-C4100S4 SV-C4100H4 SV-C4100W4 SV-C4100S8 SV-C4100H8 SV-C4100W8 w/ 0.75mN surface roughness detector w/ 4mN surface roughness detector w/ 0.75mN surface roughness detector w/ 4mN surface roughness detector * Suffix number for your AC power cable standard To denote your AC power cable standard add the following suffixes to the order No., e.g A-1 A for UL/CSA Standard, C* for JIS Standard, D for CEE Standard, E for BS Standard, DC for CCC Standard, K* for EK Standard *Not available for inch models 13

14 CNC Model for Ultimate Efficiency Formtracer EXTREAM SV-C3000CNC provides ultimate efficiency in measurement with multi-axis CNC control (1) ENE, Printed in Japan Specifications are subject to change without notice. Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights. The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General Trading Conditions will apply. Only quotations submitted by ourselves may be regarded as definitive.