Using NX Sheet Metal for Design and Manufacture
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1 Using NX Sheet Metal for Design and Manufacture Dave Walker, NX Industry Product Manager Restricted Siemens AG 2017 Realize innovation.
2 NX Sheet Metal Vision and Value Vision Design for fabrication, within NX design. Fast, easy to use NX application for straight brake parts. Continue coverage of more complex sheet metal parts (non-straight brake) needed in Aerospace and Automotive and these industry workflows. (Pictures courtesy of Huysmans Metalen) Value The value is in improving the quality and reducing the cost of sheet metal parts by producing an accurate sheet metal pattern as the correct input for part manufacture, internally or to a supplier. Page 2
3 A Brief History
4 Sheet Metal Developments NX10 Flange on Contour Flange Gusset Bend Taper Flattening Improvements Bridge Bend Deforms (Bead, Dimple) FPCD NX11 Aero and Advanced consolidation Advanced Flange Joggle Lightening Cutout Flat Pattern IML, OML Solid Punch Normal Cutout Deforms (Bead, Dimple) Page 4
5 NX12
6 Sheet Metal Projects Summary NX12 Overview Focus of this release is improved productivity and efficiency, including reduction of features creating flanges and new tab functionality for faster simple part creation. Convert to Sheet Metal improvements assists more parts to become sheet metal citizens, with color coded Visual Reporting feedback. Improving flat pattern output control and performance improves the gateway to manufacturing the physical parts. Enhancements: Flat Pattern Convert to Sheet Metal Flange Tab Material and Bend Table New: Sheet Metal Visual Reports Renew Feature Page 6
7 Flat Pattern Enhancements Project Detail Added functionality in NX12 New options for flat solid and flat pattern Orient flat using CSYS Associative Fix at Current Timestamp Bend List command for edit of Bend Sequence ID and Bend Name Ability to filter out holes smaller than specified diameter User Impact and Value Better control over flat pattern creation, orientation and annotations Post or after flat pattern features can now be added Improved performance, workflows and efficiency Page 7
8 Convert to Sheet Metal Enhancements Project Detail Added functionality in NX12 Local conversion Corner cleanup Dynamic preview User Impact and Value Ability to convert a local region of the body gives greater flexibility and power Selectively clean up corner conditions for improved conversion and downstream operations Improved performance Improved output for conversion, with better quality and faster Page 8
9 Flange Enhancements Project Detail Added functionality in NX12 Multi Edge Flange Multiple instances via list-based edge selection Each item list supports Multiple edges Intelligent internal mitering as needed Common parameters Bend reliefs for bend outside User Impact and Value Fewer flange features in sheet metal part Improved productivity Page 9
10 Tab Enhancements - Multi Profile Tab Project Detail Added functionality in NX12 Supports sketch with internal loops to create cutouts Secondary Tab also supports sketch with multiple outer loops Target body selection for Secondary Tab User Impact and Value Reduced design time Reduced number of features in Part Navigator Allowing internal cut-outs in the base tab significantly improves the efficiency of the base sheet metal feature Base Tab Secondary Tab Page 10
11 Tab Enhancements - Multi Bend Tab Project Detail Added functionality in NX12 Support Base Tab with bends For each bend, user can input Inset, bend radius and neutral factor Can constrain to, or include curves from reference faces in the sketch while creating brackets User Impact and Value User can create associative sheet metal bracket using assembly references with multiple bends Improved design workflows, reduced number of features, fast bracket design in-context with associativity Page 11
12 Material and Bend Table Improvements Project Detail Added functionality in NX12 Material driven tooling selection to define bend properties (Bend Radius (BR) & Neutral Factor(NF) ) Ability to define secondary lookup table from main material table, material/tooling and process driven bend properties selection. (Angle based BR and NF) Bend Definition Methods Bend Allowance Table, Bend Deduction Table, Bend Deduction Formula, DIN6935 Formula Assigning part attribute through material table to carry information across applications User Impact and Value Ability to assign independent tool set per bend Bend radius and neutral factor are driven by chosen tooling and angle Page 12
13 OOTB Visual Reporting for Sheet Metal Project Detail Added functionality in NX12 Sheet Metal Body Property highlights sheet metal bodies in an assembly or in a part Sheet Metal Face Property highlights sheet metal faces using combinations of sheet metal face types, bend angle, bend radius and neutral factor User Impact and Value OOTB reports available based on sheet metal body and face properties Provides color coded visual feedback on the sheet metal body to help understand sheet metal features Useful tool during Convert to Sheet Metal to visually understand the result Page 13
14 Renew Feature Project Detail Added functionality in NX12 Renew will cause a legacy feature (created in NX8 or later) to update as per the latest feature version effectively recreate the feature in the current version of NX User Impact and Value User does not have to manually recreate the feature with the same inputs to get the enhanced functionality in the current version User controlled way to decide which feature they would like to update to latest version behavior Renew of NX8 Drawn Cutout Page 14
15 Beta Customer Testimonials I might sound like an Apple salesperson but this functionality is AMAZING: 5 different calculated radii on the fly without having to think about it! That truly is WAAAUW Huysmans Metalen We see in our models both large and small improvements over recent years enabling more efficient creation and editing. NX 12 Sheet Metal is the next big step forward with its enhancements, possibilities and usability. BSH Hausgeräte GmbH Page 15
16 NX Sheet Metal Demonstration What you will learn: Multi-profile and Multi-bend Tab Multi-Flange Deforms Flat Pattern Feedback and Review Tool driven features Drafting Automation Visual Reports Page 16
17 Summary What have been the benefits Reduced feature count improving performance Manufacturing driven design Flexibility of design Clear design analysis Page 17
18 Questions
19 Join us NX Design Community Explore Browse the blog, read our articles and get the latest news and updates on NX and general CAD topics. Share Pose questions in our forum, obtain answers and connect with other users and experts to benefit from their experience. Learn Find the information you need in the knowledge base, learn about the latest release and increase your NX skills. Click to join us on the NX Design Community Page 19
20 Thank you.
21 Contact Dave Walker NX Industry Product Manager Product Management Francis House 112 Hills Road Cambridge CB2 1PH United Kingdom Phone: Mobile: siemens.com Page 21
22 Next session: Animation Designer A new application supporting early design motion studies
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