Automation in Manufacturing Design for Manufacturing & Assembly Manufacturing Methods & Mechanics of Composites

Transcription

1 M.Tech (CAD/CAM) The Course Structure for M.Tech (VLSI & Embedded systems) offered at Department of Electronics and Communicatiosn Engineering under autonomy system during the academic year is detailed below: M.Tech. 1 st semester S.No. Code Subject T/P Credits 1 MEP Advanced Optimization Techniques MEP Computer Aided Design MEP Finite Element Analysis 4 4 Elective-1 4 Elective-2 5 MEP MEP MEP MEP MEP MEP Automation in Manufacturing Design for Manufacturing & Assembly Manufacturing Methods & Mechanics of Composites Nano Technology Quality Engineering and Manufacturing Vibration Engineering MEP Computer Aided Design Lab GMRP Term Paper - 2 Total 24 M.Tech. 2 nd semester: S.No Code Subject T/P Credits 1 MEP Computer Integrated Manufacturing MEP Robotics CSEP Soft Computing Techniques 4 4 Elective-3 MEP MEP MEP Elective-4 MEP MEP Advanced Manufacturing Technology CNC Technology & programming Computer Graphics Flexible Manufacturing Systems Mechanics of Metal Cutting and Tool Design Product Engineering MEP MEP Computer Aided Manufacturing Lab GMRP Comprehensive Viva - 2 Total 24 M.Tech. 3 rd semester: S.No Code Subject T/P Credits 1 GMRP Internship GMRP Project work - - M.Tech. 4 th semester S.No Code Subject T/P Credits 1 GMRP Project work - 20

2 Course Title: ADVANCED OPTIMIZATION TECHNIQUES Course Code: MEP UNIT - I Linear programming: Two-phase simplex method, Big-M method, duality, interpretation, applications. UNIT - II Assignment problem: Hungarian s algorithm, Degeneracy, applications, unbalanced problems, traveling salesman problem. UNIT - III Classical optimization techniques: Single variable optimization with and without constraints, multi variable optimization without constraints, multi variable optimization with constraints method of Lagrange multipliers, Kuhn-Tucker conditions. UNIT - IV Numerical methods for optimization: Nelder Mead s Simplex search method, Gradient of a function, Steepest descent method, Newton s method, types of penalty methods for handling constraints. UNIT - V Genetic algorithm (GA) : Differences and similarities between conventional and evolutionary algorithms, working principle, reproduction, crossover, mutation, termination criteria, different reproduction and crossover operators, GA for constrained optimization, draw backs of GA. UNIT - VI Genetic Programming (GP): Principles of genetic programming, terminal sets, functional sets, differences between GA & GP, random population generation, solving differential equations using GP. UNIT VII Multi-Objective GA: Pareto s analysis, Non-dominated front, multi objective GA, Nondominated sorted GA, convergence criterion, applications of multi-objective problems. UNIT VIII Basic Problem solving using Genetic algorithm, Genetic Programming & Multi Objective GA and simple applications of optimization for engineering systems. Text Books: 1. Optimal design Jasbir Arora, Mc Graw Hill (International) Publishers 2. Optimization for Engineering Design Kalyanmoy Deb, PHI Publishers 3. Engineering Optimization S.S.Rao, New Age Publishers Approved by BOS on 25th July 2009 References: 1.Genetic algorithms in Search, Optimization, and Machine learning D.E.Goldberg, Addison- Wesley Publishers 2. Genetic Programming- Koza 3. Multi objective Genetic algorithms - Kalyanmoy Deb, PHI Publishers

3 Course Code: COMPUTER AIDED DESIGN Course Code: MEP UNIT-I CAD TOOLS: Definition of CAD Tools, Types of system, CAD/CAM system evaluation criteria, brief treatment of input and output devices. Graphics standard, functional areas of CAD, Modeling and viewing, software documentation, efficient use of CAD software. UNIT-II WIRE FRAME MODELLING: Types of mathematical representation of curves, wire frame models, wire frame entities parametric representation of synthetic curves, hermite cubic splines, Bezier curves, B-splines rational curves UNIT-III SURFACE MODELLING: Mathematical representation of surfaces, Surface model, Surface entities, surface representation, Parametric representation of surfaces, plane surface, ruled surface, surface of revolution, Tabulated Cylinder. UNIT-IV PARAMETRIC REPRESENTATION OF SYNTHETIC SURFACES: Hermite Bi-cubic surface, Bezier surface, B- Spline surface, COONs surface, Blending surface, Sculptured surface, Surface manipulation Displaying, Segmentation, Trimming, Intersection, Transformations (both 2D and 3D). UNIT V SOLID MODELLING: Solid modeling, Solid Representation, Boundary Representation (B-rep), Constructive Solid Geometry (CSG). UNIT VI CAD/CAM EXCHANGE: Evaluation of data exchange format, IGES data representations and structure, STEP Architecture, implementation, ACIS & DXF. UNIT-VII DESIGN APPLICATIONS: Mechanical tolerances, Mass property calculations, Finite Element Modeling and Analysis, Mechanical Assembly. UNIT VIII COLLABORATIVE ENGINEERING: Collaborative Design, Principles, Approaches, Tools, Design Systems. Text books: 1. Ibrahim Zeid, CAD/CAM Theory and Practice, 5e, McGraw Hill International, Ibrahim Zeid, Mastering CAD/CAM, 1e, Mc Graw Hill International, Reference Books 1. PN Rao, CAD/CAM, 2e, Tata McGraw Hill, Kunwooler, Principles of CAD/CAM/CAE, Prentice Hall India. 3. Brunnett, Cad Tools and algorithms for product design, Springer

4 Course Title: FINITE ELEMENT ANALYSIS Course Code: MEP UNIT-I Introduction to FEM: basic concepts, historical back ground, application of FEM, general description, comparison of FEM with other methods, variational approach, Galerkin Methods UNIT-II Co-ordinates, basic element shapes, interpolation function. Virtual energy principle, Rayleigh- Ritz method, properties of stiffness matrix, treatment of boundary conditions, solution of system of equations, shape functions and characteristics, Basic equations of elasticity, strain displacement relations UNIT -III 1-D structural problems axial bar element stiffness matrix, load vector, temperature effects, Quadratic shape function. Analysis of Trusses Plane Truss and Space Truss elements. UNIT-IV Analysis of beams Hermite shape functions stiffness matrix Load vector Problems. 2-D problems CST, LST, force terms, Stiffness matrix and load vector, boundary conditions. UNIT V Isoparametric element quadrilateral element, Shape functions Numerical Integration sub parametric and super parametric elements. 3-D problems Tetrahedron element Jacobian matrix Stiffness matrix UNIT-VI Scalar field problems - 1-D Heat conduction 1-D fin element 2-D heat conduction problems Introduction to Torsional problems. UNIT-VII Dynamic considerations, Dynamic equations consistent mass matrix Eigen values, Eigen vectors, natural frequencies mode shapes modal analysis. UNIT VIII Non linearity-introduction, Non-linear problems, geometric non linearity, Non-linear dynamic problems, analytical problems. Text books: 1. Tirupathi K.Chandrupatla and Ashok D.Belegundu, Introduction to finite elements in engineering,3e, Pearson Education,2010 Reference Books 1. Robert Cook, Concepts and applications of finite element analysis,4e,john Wiley and sons, S.S. Rao, The finite element methods in Engineering,1e, Pergamon, New York, J. N. Reddy, An Introduction to Finite Element Methods,2e, McGraw Hill, O.C. Zienkowitz, The Finite element method in engineering science,3e, McGraw Hill, K.J Bathe, Finite Element Procedures in Engineering analysis,1e,phi, C.S.Krishnamoorthy, Finite Element Analysis - Theory and Programming,2e,Mc Graw Hill,2009.

5 Course Title : AUTOMATION IN MANUFACTURING Course Code: MEP (Elective I) UNIT I: Fundamentals of Manufacturing Automation: Introduction to CAD/CAM and CIM methods of production Functions in manufacturing Organization and information processing in manufacturing Automation reasons, types. Production Operations and Automation Strategies: Plant Layout production concepts and mathematical models Automation strategies. UNIT II: High Volume Production systems: Automated flow lines, Methods of work flow transport transfer mechanism buffer storage Control functions Automation for machining operations Design and fabrication considerations. UNIT III Analysis of Automated flow lines: Analysis of transfer lines without storage partial automation automated flow lines with storage buffers Automated guided vehicle system, automated storage / retrieval systems types, basic components and applications. UNIT IV Assembly systems and Line Balance: Manual assembly lines line balancing problem methods of line balancing ways to improve line balancing flexible manual assembly lines automated assembly systems, Automated assembly systems, Analysis of multi station assembly. UNIT V Automated Material Handling: Types of equipment and functions, design and analysis of material handling system, conveyor systems. Automated guided vehicle system, component operating, types design of automated guided vehicles and applications. Automated storage retrieval system types, basic components and applications. UNIT VI Group Technology and process planning: Part families, part classification and coding, machine Cell design, Benefits UNIT VII Computer Aided Process Planning: Planning function, Retrieval type. Process planning system, Generative process benefits and limitations. Automatic Identification Techniques: Shop floor control factory data collection system bar code techniques. UNIT-VIII Automated inspection and testing : automated inspection principles and methods sensors techniques for automated inspection techniques for automated inspection contact and non contact inspection methods in process gauging CMM`s construction types inspection probes, types and applications machine vision LASER micrometer and optical inspection methods. Text Books: 1. Mikell P. Grover. Automation, Production Systems and CIM,8e, PHI Pvt Ltd., Reference Books: 2. P.Radha Krishnan & S.Subrahamanyam & Raju, CAD/CAM/CIM, 2 e, New Age Intl. Publishers, Singh, System Approach to computer Integrated Design and Manufacturing John wiley, 1996.

6 Course Title : DESIGN FOR MANUFACTURING AND ASSEMBLY Course Code: MEP (Elective-I) UNIT-I Introduction :Design philosophy steps in Design process General Design rules for manufacturability basic principles of designing for economical production creativity in design. Application of linear & nonlinear optimization techniques. Materials: Selection of Materials for design Developments in Material technology criteria for material selection Material selection interrelationship with process selection process selection charts. UNIT-II MACHINING PROCESS: Overview of various machining processes general design rules for machining - Dimensional tolerance and surface roughness Design for machining Ease Redesigning of components for machining ease with suitable examples. General design recommendations for machined parts. UNIT-III METAL CASTING: Appraisal of various casting processes, selection of casting process, - general design considerations for casting casting tolerances use of solidification simulation in casting design product design rules for sand casting. UNIT-IV METAL JOINING: Appraisal of various welding processes, Factors in design of weldments general design guidelines pre and post treatment of welds effects of thermal stresses in weld joints design of brazed joints. UNIT-V FORGING Design factors for Forging Closed die forging design parting lines of dies drop forging die design general design recommendations UNIT-VI EXTRUSION & SHEET METAL WORK: Design guidelines for extruded sections - design principles for Punching, Blanking, Bending, Deep Drawing Keeler Goodman Forming Line Diagram Component Design for Blanking. UNIT-VII PLASTICS: Visco-elastic and creep behavior in plastics Design guidelines for Plastic components Design considerations for Injection Moulding Design guidelines for machining and joining of plastics UNIT-VIII ASSEMBLY: Compliance analysis and interference analysis for the design of assembly Design and development of features for automatic assembly liaison diagrams. Text books: 1. A K Chitale, R C Gupta Product Design and Manufacturing, PHI, New Delhi, Reference Books : 1. George E Deiter, Engineering Design, Mc GrawHills Intl, John Cobert, Design for Manufacturing, Addison Welsely, Surender Kumar and Gautham S., Design and Manufacturing, oxford & IBH Publishing Co Pvt Ltd, New Delhi, Material Selection and Design Handbook, Vol 20, ASM International, 1997.

7 Course Title: MANUFACTURING METHODS AND MECHANICS OF COMPOSITES (Elective-I) Course Code: MEP UNIT I Basic concepts and characteristics: Geometric and Physical definitions, natural and man-made composites, Aerospace and structural applications, types and classification of composites UNIT II Reinforcements: Fibres- Glass, Silica, Kevlar, carbon, boron, silicon carbide, and born carbide fibres. Particulate composites, Polymer composites, Thermoplastics, Thermosetts, Metal matrix and ceramic composites. UNIT III Micromechanics: Unidirectional composites, constituent materials and properties, elastic properties of a lamina, properties of typical composite materials, laminate characteristics and configurations. Characterization of composite properties. UNIT IV Manufacturing methods: Autoclave, tape production, moulding methods, filament winding, man layup, pultrusion, RTM. UNIT V Coordinate transformations: Hooke s law for different types of materials, Hooke s law for two dimensional unidirectional lamina, transformation of stress and strain, Numerical examples of stress strain transformation, Graphic interpretation of stress strain relations. Off - axis, stiffness modulus, off - axis compliance. UNIT VI Elastic behavior of unidirectional composites: Elastic constants of lamina, relationship between engineering constants and reduced stiffness and compliances, analysis of laminated composites, constitutive relations. UNIT VII Strength of unidirectional lamina: Micro mechanics of failure, Failure mechanisms, Strength of an orthotropic lamina, Strength of a lamina under tension and shear maximum stress and strain criteria, application to design. The failure envelope, first ply failure, free-edge effects. Micro mechanical predictions of elastic constants. UNIT VIII Analysis of laminated composite plates Introduction, thin plate theory, specially orthotropic plate, cross and angle ply laminated plates, problems using thin plate theory. Text Books: 1. R. M. Jones, Mechanics of Composite Materials, Mc Graw Hill Company, New York, References Books 2. Isaac and Daniel, Engineering Mechanics of Composite Materials, Oxford Univ. Press, B. D. Agarwal and L. J. Broutman, Analysis and performance of fibre Composites, Wiley- Interscience, New York, L. R. Calcote, Analysis of Laminated Composite Structures, Van Nostrand Rainfold, NY, 1969.

8 Course Title: NANO TECHNOLOGY (Elective-2) Course Code: MEP Unit-I Introduction Size and shape dependence of material properties at the nanoscale, why is small good? limits to smallness, scaling relations, can nanorobots walk and nanoplanes fly? Nanoscale elements in conventional technologies Unit-II Top-down and bottom-up nanofabrication The Intel-IBM approach to nanotechnology: lithography, etching, ion implantation, thin film deposition, Electron beam lithography, Soft lithography: nanoimprinting and microcontact printing, Solution/plasma-phase nanofabrication, sol-gel methods, template techniques. Unit-III Self assembly and self-organization Functional coatings with self assembled monolayers of molecules and nanoparticles Langmuir- Blodgett films, layer-by-layer growth. Unit-IV Imaging/characterization of nanostructures General considerations for imaging,scanning probe techniques: SEM, STM, AFM, NSOM. Unit-V Metal and semiconductor nanoparticles Synthesis, stability, control of size,optical and electronic properties,ultra-sensitive imaging and detection with nanoparticles, bioengineering applications,catalysis. Unit-VI Semiconductor and metal nanowires Vapor/liquid/solid growth and other synthesis techniques,,nanowire transistors and sensors. Unit-VII Carbon nanotubes Structure and synthesis,electronic, vibrational, and mechanical properties, How can C nanotubes enable faster computers, brighter TV screens, and stronger mechanical reinforcement? Unit-VIII Mechanics at nanoscale Enhancement of mechanical properties with decreasing size, Nanoelectromechanical systems, nanomachines,nanofluidics, filtration, sorting,molecular motors Text Books: 1. Nanoscale Science and Technology by Kelsall, Hamley, and Geoghegan, Wiley (2005) 2. Introduction to Nanoscale Science and Technology by Di Ventra, Evoy, and Heflin, Kluwer Academic Publishers (2004). References: 1. Introduction to Nanotechnology by Poole and Owens, Wiley (2003). 2. Nanochemistry: A Chemical Approach to Nanomaterials, Ozin and Arsenault, RSC Publishing (2006).

9 Course Title: QUALITY ENGINEERING AND MANUFACTURING Course Code: MEP (Elective-2) UNIT-I Quality value and Engineering: An overall quality system, quality engineering in production design, quality engineering in design production processes. UNIT-II Loss function and quality level: Derivation and use of quadratile loss function, economic consequences of tightening tolerances as a means to improve quality, evaluations and types tolerances (Ntype-, S-type and L-type) UNIT-III Tolerance Design and Tolerancing: Functional limits, tolerance design for N-type, L-type and Stype characteristics, tolerance allocation for multiple components. UNIT-IV Parameter and tolerance design: Introduction to parameter design, signal to noise ratios, parameter design strategy, Introduction to tolerance design, tolerance design using the loss function, identification of tolerance design factors. UNIT-V Design of Experiments: Introduction, Task aids and Responsibilites for DOE process steps, DOE process steps description. Analysis of variance (ANOVA): no-way anova, One-way ANOVA, two-way ANOVA, Critique of F-test, ANOVA for four level factors, multiple level factors. UNIT-VI Orthogonal Arrays: Typical test strategies, better test strategies, efficient test strategies, conducting and analyzing an experiment. UNIT-VII Interpolation of experimental results: Interpretation methods, percent contribution, estimating the mean UNIT-VIII ISO-9000 Quality system, BDRE,6-sigma, bench marking, quality circles-brain storming-fishbone diagramproblem analysis. TEXT BOOKS: 1. Taguchi techniques for quality engineering/philip J.Ross / McGraw Hill Intl. 2nd Edition, REFERENCES: 1. Quality Engineering in Production systems/g.taguchi, A.Elasayed et al/mc.graw Hill Intl. Edition, Taguchi methods explained: Practical steps to Robust Design/Papan P.Bagchi/Prentice Hall Ind. Pvt. Ltd. New Delhi.

10 Course Title: VIBRATION ENGINEERING (Elective-2) Course Code: MEP UNIT I Introduction Types of Vibration Free, Forced and damped vibrations - longitudinal, transverse and torsional vibrations terminology single degree of freedom systems spring mass system derivation of differential equation solution torsional vibration equivalent stiffness spring combinations springs in series and springs in parallel. UNIT II Free vibrations of damped single degree of freedom systems different types of damping logarithmic decrement frequency of damped vibrations. Forced vibration of single degree of freedom system constant harmonic excitation steady state vibrations forced vibrations with rotating and reciprocating unbalance forced vibration due to excitation of support vibration isolation transmissibility UNIT III Two degree of freedom systems Principal modes of vibration Two masses fixed on tightly stretched string Double pendulum Torsional system with damping Forced vibration with harmonic excitation undamped dynamic vibration absorber untuned viscous damper. UNIT IV Multi degree of freedom systems exact analysis - free vibrations equations of motion influence coefficients - generalized co-ordinates Co-ordinate coupling Natural frequencies and mode shapes eigenvalues and eigenvectors - orthogonal properties of normal modes modal analysis UNIT V Continuous systems vibration of strings longitudinal vibrations of bars torsional vibrations of circular shafts - lateral vibration of beams. UNIT VI Multi degree of freedom systems Numerical methods Rayleigh`s method Dunkerley`s method Stodola`s method Rayleigh Ritz method Method of matrix iteration Holzer s method for natural frequencies of multi rotor systems. UNIT VII Critical speeds of shafts Critical speed of a light shaft having a single disc without damping and with damping. Critical speed of a shaft having multiple discs secondary critical speed. UNIT VIII Transient vibrations Introduction Response to an impulsive input response to a step input. Text book: 1. G.K. Grover, Mechanical Vibrations, Nemchand & Bros, Roorkee References Books: 1. William T Thomson & Marie Dillon Dahleh, Theory of Vibrations with application, 5e, Pearson Education Publication, Rao S.S., Mechanical Vibrations,4e, Pearson Education Inc., Tse, Morse and Hinkel, Mechanical Vibrations, Chapman and Hall, Den Hartong J.P., Mechanical Vibrations, McGraw Hill, V.P.Singh, Mechanical vibrations,3e, Dhanpat Rai & Co.,2006.

11 Course Title : COMPUTER AIDED DESIGN LABORATORY Course Code: MEP (Elective -2) Part modeling Assembly modeling. Surface Modeling Drafting To perform static analysis. To perform Modal analysis. To perform Harmonic analysis. To perform Transient analysis. To perform thermal analysis. Modeling packages: AutoCAD, CATIA, Pro-E Analysis packages: ANSYS, ALGOR.

12 Course Title: COMPUTER INTEGRATED MANUFACTURING Course Code: MEP Unit I Introduction: Fundamental concepts in Manufacturing and Automation, Automation Strategies, Economic analysis in production, fundamentals of CAD / CAM, product cycle and CAD/CAM, Automation and CAD/CAM, Scope of CIM, Automated flow lines, Transfer mechanisms, methods of Line balancing. Unit II Numerical control machines: Introduction- basic components of an NC system-the NC procedure- NC coordinate system, NC motion control system- application of numerical control- Economics of Numerical control. Unit III NC part programming: Introduction NC coding system, manual part programming, part programming with APT, NC part programming using CAD/CAM, manual data input. Unit IV Computer controls in NC: NC controllers technology - Computer Numerical Control (CNC), Direct Numerical control (DNC). Unit V APT programming: APT language structure, APT geometry, Definition of point, time, vector, circle, plane, patterns and matrices. APT motion commands: setup commands, point-to point motion commands, continuous path motion commands, post processor commands, control commands, Macro subroutines, Part programming preparation for typical examples. Unit VI Group Technology: Part families, parts classification and coding, production flow analysis, Composite part concept, Machine cell design, benefits of GT. Unit VII Flexible Manufacturing Systems: Components of FMS, FMS Work stations, Material Handling Systems, and Computer Control system, FMS layout configurations and benefits of FMS. Unit VIII Computer integrated manufacturing: Adaptive control machining systems, adaptive control optimization system, adaptive control constraint system, applications to machining processes, computer process monitoring, hierarchical structure of computers in manufacturing, and computer process control. Text books: 1. Automation, Production systems and Computer Integrated Manufacturing Systems Mikel P.Groover, PHI Publishers References: 1. CAD/CAM - Mikell P.Groover, and Emory W.Zimmers.Jr. PHI Publishers 2. Computer Aided Design and Manufacturing, K.Lalit Narayan, K.Mallikarjuna Rao, MMM Sarcar, PHI Publishers 3. CAD/CAM/CIM, Radhakrishnan and Subramanian, New Age Publishers

13 Course Title : ROBOTICS Course Code: MEP Unit I Fundamentals of Robots: Introduction, definition of robot, classification of robots, History of robotics, robot components, degree of freedom, robot joints, robot coordinates, reference frames, programming modes, robot characteristics, robot work space, robot languages, advantages, disadvantages and applications of robots. Unit II Matrix transformations: Introduction, robots as a mechanisms, matrix representationrepresentation of a point in a space, representation of a vector in space, representation of a frame at the origin of a reference frame, representation of a frame in a reference frame, representation of a rigid body. Homogeneous transformation matrices, representation of a pure translation, pure rotation about an axis, representation of combined transformations, transformations relative to the rotating, inverse of transformation matrices. Unit III Robot kinematics: Forward and inverse kinematics of robots-forward and inverse kinematic equations for position, forward and inverse kinematic equations for orientation, forward and inverse kinematic equations for position and orientation,denavit-hartenberg(d-h) representation of forward kinematic equations of robots, The inverse kinematic solution and programming of robots, Degeneracy and Dexterity, simple problems with D-H representation. Unit IV Differential motions and Velocities: Introduction, differential relationship, Jacobian, differential motions of a frame-translations, rotation, rotating about a general axis, differential transformations of a frame. Differential changes between frames, differential motions of a robot and its hand frame, calculation of Jacobian, relation between Jacobian and the differential operator, Inverse Jacobian. Unit V Dynamic analysis and forces: Introduction, Lagrangian mechanics, Effective moments of inertia, dynamic equations for multi-degree of freedom robots-kinetic enrgy,potential energy, the Lagrangian,robot s equations of motion, static force analysis of robots. Unit VI Trajectory planning: Introduction, path Vs trajectory, basics of trajectory planning, joint space trajectory planning-third order polynomial trajectory planning, fifth order polynomial trajectory planning, Cartesianspace trajectories. Unit VII Robot Actuators: Introduction,charecterics of Actuating systems-weight, power to weight ratio, operating pressure, stiffness Vs compliance,comparision of actuating systems, hydraulic devices, pneumatic devices, Electric motors-dc motorcar motors, Brushless DC motors, direct Drive electric motors, servomotors, stepped motors. Unit VIII Robot sensors: Introduction, sensor characteristics, Position sensors-potentiometers, encoders, LVDT, Resolvers, time of travel displacement sensor, Velocity sensors-encoders, Tachometers, differentiation of position signal, Accelerating sensors, force and pressure sensors-piezoelectric, force sensing resistor, strain gauges, Torque sensors, light and infrared sensors, touch and tactile sensors, proximity sensors-magnetic proximity sensors, optical proximity sensors, Ultrasonic proximity sensors, inductive proximity sensors, capacitive proximity sensors, eddy current proximity sensors, sniff sensors.

14 Text Books: 1. Introduction to Robotics Analysis, System, Applications by Saeed B. Niku, PHI Publications 2. Industrial Robotics Mikell P. Groover & Mitchell Weiss, Roger N. Nagel,Nicholas G.Odrey Mc Graw Hill, 1986 References: 1. Robot Modeling and Kinematics Rachid Manseur, Firewall Media Publishers (An imprint of Laxmi Publications Pvt. Ltd., New Delhi) 2 Robot Analysis and Control - H. Asada and J.J.E. Slotine John Willey & Sons. 3. Fundamentals of Robotics: Analysis and control, Robert J. Schilling, Prentice Hall, A robot Engineering text book Mohsen shahinpoor, Harper & Row Publishers, Introduction to Robotics: Mechanics and Control, John.J.Craig, Addison- Wesley, Robotics: Control, sensing, vision, and intelligence K.S. FU, R.C. Gonzalez and C.S.G Lee. Mc Graw Hill, Modeling and control of Robot manipulators, L. sciavicco and b. Siciliano, Springer (second edition) ROBOTICS ( Fundamental concepts and analysis)ashitava GHOSAL.Oxford university press Y.M.C.A.Library building.jai singh Road.NEWDELHI

15 Course Title: ADVANCED MANUFACTURING TECHNOLOGY Course Code: MEP (Elective 3) UNIT I Theory of Metal Cutting: Mechanism of metal cutting Orthogonal and Oblique cutting, derivation of equations for forces and shear angles etc., various shear angle theories. UNIT II Tool materials Tool life and tool wear Temperature in metal cutting Cutting fluids and surface roughness. UNIT III Special Machining: Deep hole drilling Gun drills Gun boring Trepanning Honing Lapping Super finishing AFM MAF Burnishing Broaching Hard machining Hot machining. UNIT IV High Speed Machining: The high performance machining of components Application of HSM Tools for HSM - Design of tools for HSM High speed and high performance grinding Ultra precision machining. UNIT V Non-traditional Machining-1: Introduction USM, WJM, AWJM, LBM, EBM, Plasma machining and Hybrid machining processes Mechanism of metal removal, characteristic features and applications. UNIT VI Non-traditional Machining-2: Mechanism of metal removal, characteristic features and applications of Electro-Discharge Machining (EDM) and Electro-Chemical Machining (ECM). UNIT VII Micro Machining: Importance of micro machining, various micro machining processes, application of micro machining in semi conductor IC technology, micro actuator and micro sensors CVD, PVD and Ion implantation. UNIT VIII Rapid Prototyping (RP): Need for time compression in product development, Product development conceptual design, Prototype, Tooling, Applications of RP. Principles, process parameters and process details of Stereo lithography systems, Laser sintering systems, Fusion deposition modeling, and Laminated object manufacturing. Text Books: 1. S.Kalpakjian and S.R.Schmid, Manufacturing Engineering and Technology, 4e, Pearson Education., Sen and Battacharya, Theory of Metal Cutting, NCB Agency, Mishra.P.K., Non-conventional Machining, Narosa publishing house, Ghosh A., Rapid Protopyping: A Brief Introduction, Affiliated East West, Reference Book: 1. Benedict G., Non Traditional Manufacturing Processes, Marcel Dekker, Boothroyd G. & Knight W.A., Fundamentals of Metal Machining and Machine Tools,1e, Marcel Dekker, 1989.

16 COURSE TITLE :CNC TECHNOLOGY & PROGRAMMING COURSE CODE: MEP (Elective-3) Unit I Introduction to CNC Machine tools: Evolution of Computerized control in manufacturing, Components, Working principle of CNC, DNC and Machining centers. Unit II Constructional features of CNC machine tools: Introduction, Spindle drives, Transmission belting, axes feed drives, Slide ways, Ball screws. Unit III Accessories: Work tables, Spindles, Spindle heads, Beds and Columns, Tooling Automatic Tool changer (ATC). Unit IV Feedback devices: Introduction, Digital incremental displacement measuring systems, Incremental rotary encoders, Moire fringes, Digital absolute measuring system. Unit V Electro-magnetic analogue position transducers: Principle, advantages, characterstics, Synchros, Synchro-Resolvers, Inductos, Laser interferometer. Unit VI Control Systems and interface: Open and closed loop systems, Micro processor based CNC systems, block diagram of typical CNC system, description of hard ware and soft interpolation systems, Standard and optional features of CNC control systems. Unit VII APT programming: APT language structure, APT geometry, Definition of point, time, vector, circle, plane, patterns and matrices. APT motion commands: setup commands, point-to point motion commands, continuous path motion commands, post processor commands, control commands, Macro subroutines, Part programming preparation for typical examples. Unit VIII Economics and Maintenance of CNC machine tools: Introduction, factors influencing selection of CNC machines, Cost of operation of CNC machines, Maintenance features of CNC machines, Preventive maintenance, Documentation, Spare parts, Training in Maintenance. Text Books: 1.Computer Numerical Control Machines Dr.Radha Krishnanan, New Central Book Agency 2.Computer Numerical Control Machines Hans B.Keif and T. Frederick Waters Macmillan/McGraw Hill References: 1.CNC Machines B.S. Aditahn and Pabla 2.CNC Machining technology Springer Verlag 3.Computer Numerical Machine tools - G.E. Thyer, NEWNES

17 Course Title : COMPUTER GRAPHICS (Elective-3) Course Code: MEP Unit - I Introduction to computer graphics: Color CRT raster scan monitors, plasma display & liquid crystal display monitors, computer input devices, hard copy devices. Unit - II Raster scan graphics: Line drawing algorithms DDA & Bresenham algorithms, circle generation, general function rasterization, displaying lines, characters and polygons. Unit - III Filling algorithms: polygon filling, edge fill algorithm, seed fill algorithm, fundamentals of antialiasing and half toning. Unit - IV Line CLIPPING: Simple visibility algorithm, Cohen-Sutherland subdivision line clipping algorithm, mid point sub division algorithm. Unit - V Polygon clipping: polygon clipping, reentrant polygon clipping Sutherland Hodgeman algorithm, character clipping, 3D- clipping. Unit - VI Transformations: Cartesian and homogeneous coordinate systems two dimensional and three dimensional transformations scaling, rotation, Shearing, Zooming, viewing transformation, reflection, rotation about an axis, concatenation. Unit - VII Rendering: Hidden line removal algorithms, surface removal algorithms, painters, Warnock, Zbuffer algorithm. Unit - VIII Shading algorithms: Constant intensity algorithm, Phong s shading algorithm, gourand shading algorithm, Comparison of shading algorithms. Text Books: 1.Procedural elements for computer graphics-d.f.rogers, Tata McGraw-Hill. 2.Computer Graphics-Donald Hearn & M.P. Bakers. 3.Computer graphics-harrington.

18 Course Title : FLEXIBLE MANUFACTURING SYSTEM (Elective-4) Course code: MEP UNIT-I Types of production, production planning and control, Manufacturing in a competitive environment, Concept, Automation of manufacturing process, Numerical control, Adaptive control, Material handling and movement, Industrial robots, Flexible fixturing, Design for assembly, Disassembly and service. UNIT-II Group Technology composite part families - classification and coding - Production flow analysis, Planning issues: Components of FMS, Types of flexibility, tradeoffs, Computer control and functions, Planning, scheduling and control of FMS, Scheduling and knowledgebased scheduling. UNIT-III Hierarchy of computer control, Supervisory computer, Introduction to turning center, Machining center, cleaning and deburring equipment, coordinate measuring machines: Types, Working, Capabilities. UNIT-IV System support equipment, Types working capability, Automated material movement and automated storage and retrieval systems, Scheduling of AGVs, Cutting tools and tool management, Work holding considerations. UNIT-V FMS computer hardware and software, General structure and requirements, PLCs, FMS installation and implementation, Acceptance testing. UNIT-VI Computer Software, Simulation and Database of FMS: System issues, Types of software, Specification and selection, Trends, Application of simulation, Software, Manufacturing data systems, Data flow, CAD/CAM considerations, Planning FMS database. UNIT-VII Characteristics of JIT, Pull method, Small lot sizes, Work station loads, Flexible work force, Line flow strategy. Supply chain management. UNIT-VIII Preventive maintenance - Kanban system, Value engineering, MRD JIT, Lean manufacture, Quality concepts and management. Text Books: 1.Jha N.K. Handbook of Flexible Manufacturing Systems"8e, Academic Press Inc., Kalpakjian, Manufacturing Engineering and Technology ", Addison- Wesley Publishing Co., Reference Books: 1. Groover M.P., Automation, Production Systems and Computer Integrated Manufacturing", PHI. 2. Taiichi Ohno, Toyota, Production System Beyond Large-Scale production ", Productivity Press (India) Pvt. Ltd., 1992.

19 Course Title : MECHANICS OF METAL CUTTING AND TOOL DESIGN 4-0-8(Elective-4) Course Code : MEP UNIT-I Single point cutting tool: Various systems of specifications, single point cutting tool, geometry and their and their inter-relation. Theories of formation of built-up edge and their effect, design of single point contact tools throwaway inserts. UNIT-II Multi point cutting tools: Drill geometry, design of drills, rake & relief angles of twist drill, speed, feed and depth of cut, machining time, forces, milling cutters, cutting speed & feed-machining timedesign- from cutters. UNIT-III Grinding: Specifications of grinding of grinding wheel, mechanics of grinding, effect of grinding conditions on wheel wear and grinding ratio, depth of cut, speed, machining time, temperature, power. UNIT-IV Dynamometry: Requirements, Force Measurements, Electric Transducers, Bonded Strain Gages, Wheatstone Bridge. Lathe, Milling, Drilling and Grinding Dynamometers. Piezoelectric Dynamometer, Single Abrasive Grain Dynamometer. UNIT-V Cutting Fluids: Types, mixing, selection, low speed and high speed cutting fluid action, Direction of fluid application, Cryogenic cooling, vapors and mist, Health and Safety considerations, dry machining. UNIT-VI Tool life and tool wear: Theories of tool wear-adhesion, abrasive and diffusion wear mechanisms, forms of wear, tool life criteria and machinability index. UNIT-VII Types of sliding contact, real area of contact, laws of friction and nature of frictional force in metal cutting, effect of tool angle, economics, cost analysis, mean co-efficient of friction. UNIT-VIII Cutting temperature: Sources of heat in metal cutting, influence and metal conditions, temperature distribution, zones, experimental techniques, analytical approach. Use of tool-work thermocouple for determination of temperature. Temperature distribution in metal cutting. TEXT BOOKS: 2. Metal cutting Principle/MC Shaw/ Oxford and IBH Publications, New Delhi, Fundamentals of machining / Boothryd / Edward Amold Publishers Ltd REFERENCES: 1. Metal cutting theory and cutting tool design / V. Arshinov and G.Alekseev / Mir Publishers, Moscow. 2. Fundamentals of Metal cutting and machine tools / B.L Junega, G.S. Sekhom and Nitin Seth / New Age International Publishers.

20 Course Title: PRODUCT ENGINEERING (Elective 4) Course Code: MEP UNIT I Product Design Process: Design Process Steps, Morphology of Design. Problem Solving and Decision Making: Problem-Solving Process, Creative Problem Solving, Invention, Brainstorming, Morphological Analysis, Behavioral Aspects of Decision Making, Decision Theory, Decision Matrix, Decision Trees. Modeling and Simulation: Role of Models in Engineering Design, Mathematical Modeling, Similitude and Scale Models, Computer Simulation, Geometric Modeling on Computer, Finite- Element Analysis. UNIT II Materials Selection: Problem of Materials Selection, Performance Characteristics of Materials, Materials Selection Process, Sources of Information on Materials, Economics of Materials, Evaluation Methods for Materials Selection, Cost versus Performance Relations, Weighted Property Index, Cost Comparison, Value Analysis, Materials Systems, Materials Substitution UNIT III Interaction of Materials, Processing, and Design: Role of Processing in Design, Classification of Manufacturing Processes, Economics of Manufacturing, Design for Castings, Forgings, Sheet-Metal Forming, Machining, Powder Metallurgy, Welding. Residual Stresses in Design, Design for Heat Treatment, Design for Assembly, Design for Brittle Fracture, Fatigue Failure, Corrosion Resistance. Designing with Plastics UNIT IV Risk and Reliability: Risk and Society, Hazard Analysis, Fault Tree Analysis. Failure Analysis and Quality: Causes of Failures, Failure Modes, Failure Mode and Effect Analysis, FMEA Procedure, Classification of Severity, Computation of Criticality Index, Determination of Corrective Action, Sources of Information, Copyright and Copying. Patent Literature. UNIT V Overstress Failure and Load - Strength Interference: Failure Mechanisms, Electrical and Mechanical Overstress, Overstress Reliability Models, Safety Margin and Loading Roughness, Normally Distributed Load and Normally Distributed Strength, Safety Factors and Derating, Multiple Load Reliability, Time Dependent Stress-Strength Reliability Models, Design for Quality. Mean stress effects, effect of notches, strain life models, accumulating damage, Stress intensity factor and crack growth models, Fatigue crack propagation, Wear of rolling and sliding elements, Aging interactions and Creep, Fatigue-creep interactions, grain growth effects, fatigue mitigation. Elements of corrosion, corrosion rates, corrosion prevention UNIT VI Test environment and stresses; thermal, vibration, electrical, and combined environments, temperature testing, vibration testing, test effectiveness. Accelerated testing and data analysis, accelerated factors. Weibull probability plotting, testing with censored data. UNIT VII Design For Maintainability: Maintenance Concepts and Procedures, Component Reliability, Maintainability and Availability, Fault Isolation in design and Self-Diagnostics. Product Design for Safety, Product Safety and User Safety Concepts, Examples of Safe Designs. Design Standardization and Cost Reduction: Standardization Methodology, Benefits of Product Standardization; International, National, Association and Company Level Standards; Parts Modularization

21 UNIT VIII Product management: The operation of product management: Customer focus of product management, product planning process, Levels of strategic planning, Wedge analysis, Opportunity search, Product life cycle Life cycle theory and practice. Product development: Managing new products, Generating ideas, Sources of product innovation, Selecting the best ideas, The political dimension of product design, Managing the product launch and customer feedback. Product managers and manufacturing: The need for effective relationships, The impact of manufacturing processes on product decisions, Prototype planning,, Productivity potentials, Management of product quality, Customer service levels. TEXT BOOKS 1 Engineering Design, George E. Dieter, McGRAW-HILL 2. Product Integrity and Reliability in Design, John W. Evans and Jillian Y. Evans, Springer Verlag 3. The Product Management Handbook, Richard S. Handscombe, McGRAW-HILL

22 Course Title: COMPUTER AIDED MANUFACTURING Lab Course Code: MEP (Elective -4) Tool planning and selection of sequences of operations, tool setting on machine - Practice. Practice in G & M code based CNC programming for the use on a turning machine. Practice in G & M code based CNC programming for the use on a machining center / milling machine. Surface generation, Tool selection, NC code generation and Tool path simulation for turning and milling operations using CAM packages like Edge CAM / Pro-E. Operation of a CNC turning machine. Operation of a CNC milling machine.