Engineering Guideline. pac-carriers Type for Honeywell system Experion Series C I/O

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1 Engineering Guideline pac-carriers Type 995 for Honeywell system Experion Series C I/O

2 pac-carrier Type 995 Engineering Guideline/Honeywell

3 pac-carrier Type 995 Integration of conventional process automation interfaces - pac Carrier The pac carrier reflects the intention of R. STAHL to provide state-of-the-art concepts tailored to the needs of process automation and machine manufacturing. It is designed to reduce the cost of installation by space saving compact design and simplified installation. The Ex i/i.s. isolators can be mounted without the need for a tool. The intrinsically safe signal is directly connected to the modules by means of two different types of detachable connectors - screw type or cage clamp type. The connection to the control system I/O module is simply done by connecting a customer specific cable to the screw terminal of the pac Carrier. The use of the pac-carrier reduces the required time for installation and enables pre-wiring for later upgrades. Your benefits: The most flexible system for the integration of Ex i/i.s. signals Complete line fault transparency - no blind spots Compact and rugged installation Pre-wiring enables easy and fault proved upgrade Systems for installation in hazardous location for the control system and Ex i/i.s. isolation made by STAHL Example of 8 Slots Carrier. Ejector mechanism. Redundant and fused supply. Power supply failure and line fault signaling via relay contact 4. Interface for field signal connection w/o (Sub-D 7) Ex i/i.s. isolator 5. Installation on DIN rail or mounting plate 6. Integrated pac bus for power supply and line-fault signaling 7. Reliable snap-in mechanism, without tool Engineering Guideline/ Honeywell

4 pac-carrier Type Engineering Guideline/ Honeywell

5 pac-carrier Type 995 Contents Signal type AI AO DI-4 DO-4 Control system I/O cards type CC-TAIX0 CC-TAIX CC-TAOX0 CC-TAOX CC-TDIL0 CC-TDIL CC-TDOB0 CC-TDOB Channels Slots 6 8 Stahl cable type 995/C-009 pac-carrier pac-carrier type ISpac page 995/08A-XX0-0A /6A-XX0-0B 960/-0-98/ / / /0-X- 976/0-X Engineering Guideline/ Honeywell

6 X0 Sub-D 7 pole X pac-carrier Type 995 pac-carrier Type 995/08A-XX0-0A5 For Honeywell Experion Series C I/O Signal types: 6 x AI or 6 x AO pac-carrier for 8 modules, up to 6 signals ISpac isolator 960/-0-, 965/6-- and 98/0-59- can be used Customized system cable type 995/C-009 to automation systems Redundant power supply with message contact and exchangeable fuses Horizontal or vertical installation Simple installation on DIN rail or mounting plate Many labeling possibilities Fast and secure installation of the isolators without tools Comfortable exchange of the isolators with secured ejector mechanism Installation possible in Zone, Zone (non conductible dust) and Div. 0579E00 Comfortable and simple integration of the Ex i isolators ISpac into Honeywell automation systems via system specific connection boards and system cables. System overview power supply power supply red power fault SP LFS line fault SP ON = single supply OFF = redundant supply LFS ON = line fault suppression OFF = line fault detection system cable 995/C x AI Experion Series Or 6 x AO C I/O 6 Engineering Guideline/ Honeywell

7 pac-carrier Type 995 Selection table DCS manufacturer Honeywell Technical data Certificates Explosion protection Installation Power supply Nominal voltage U N Redundant supply Indication Fuse Polarity reversal protection Connection field devices Connection Number of channels Control system I/O DCS type cards type CC-TAIX0 Experion CC-TAIX Series C CC-TAOX0 CC-TAOX Connection automation system Connection Number of channels Error messaging Power supply failure PF Line fault LF (of ISpac modules) Setting switch SP Setting switch LFS Ambient conditions Ambient temperature Storage temperature Relative humidity (no condensation) Mechanical data Weight Mounting type Mounting position Casing / Terminal protection class Casing material Fire protecting class (UL-94) Signal type 6 x AI 6 x AO Slots Stahl Cable type pac-carrier Type 8 995/C /08A-XX0-0A5 BVS 0 ATEX E X II G Ex na nc II T4 In Zone, Zone (non conductible dust), Div. and in the safe area (X) 4 V DC (9 V, V) yes, decoupled with diodes LED green PWR ; PWR x TR5; T,0 A; exchangeable, for primary and redundant supply yes at the terminals of the I.S. isolators (see signal loops ) 6 (X0) plug Sub-D 7 pole for 995/C-009 up to 6 (X) Contact (5 V / 00 ma), closed in good conditions Contact (5 V / 00 ma), closed in good conditions Power failure message suppressed for redundant supply (single supply) Line fault message suppressed max. - 0 C C (see specification of the I.S. isolators) - 40 C C 95 % approx. 0 g on DIN rail (NS5 / 5, NS5 / 7.5) or mounting plate (4 x screw M6) horizontal or vertical IP 00 / IP 0 PA 6.6 V0 Engineering Guideline/ Honeywell

8 connector X0 pin no connector X0 pin no connector X0 pin no pac-carrier Type 995 Signal loops The diagrams below show typical applications. Please refer to the connection list to get the entire connection scheme. Basic technical parameters of the ISpac isolating repeaters can be found at the end of this document. The detailed specifications can be downloaded at: Transmitter supply unit (AI) for -, -wire transmitter and ma sources for -wire transmitter with HART 960/-0-0 Isolating Repeater (AO) for control valves, i/p-converters or indicators bi-directional HART communication 965/ /0-59- Temperature transmitter (AI) for resistance thermometer, thermocouple and RTD (Configuration by means of DIP Switches or ISpac Wizard software) 0 *) Suitable for 4-wire (Pins: 0,,, and 4). The connection of two sensors in 4-wire scheme requires an additional external terminal. 8 Engineering Guideline/ Honeywell

9 pac-carrier Type 995 Accessories and Spare Parts Designation Illustration Description Order number Non-Ex i Termination Module The termination module is used to integrate non-ex i field circuit into the system integration solution pac-carrier type 995. In such a way it enables a flexible mixture of Ex i and non-ex i field circuits. 99/ s 064E00 System cable Customized system cable type 995/C-009 for DeltaV I/O Module with Sub-D 7 system cable 40 x 0,5 (AWG 8) grey 995/C-009 Dimension drawings (all dimensions in mm) - subject to alterations 47E00 Screw terminals Cage clamp terminals Dimension x 76 mm 86 mm Please note: In order to snap in the ISpac modules an extra space of approx. 50 mm is required. Please read the ISpac engineering guideline carefully before you start to engineer the enclosures with incorporated ISpac modules with or without pac-carriers. The ISpac engineering guideline can be downloaded from: Engineering Guideline/ Honeywell

10 channel polarity carrier slot polarity 6 pole Connector 6 pole Connector pac-carrier Type 995 Connection list terminal I.S. X0 modules (Sub-D 7) AI: 960 AO: 965 AI: 98 Cable 995/C-009 color code *) *) *) 4 *) 5 *) 6 *) 7 *) 8 *) 9 *) 0 *) *) *) *) 4 *) 5 *) 6 *) White Brown Green - - Yellow Gray - - Pink 4 4 Blue Red 5 5 Black Purple 6 6 gray-pink red-blue 7 7 white-green brown-green white-yellow yellow-brown 9 9 white-gray gray-brown white-pink pink-brown white-blue brown-blue 6 white-red - - brown-red white-black - - brown-black gray-green yellow-gray 5 5 pink-green yellow-pink green-blue yellow-blue not used 7 green-red not used 6 yellow-red not used 8 green-black not used 7 yellow-black not used 9 gray-blue not used 8 pink-blue not used 9 gray-red not used 40 pink-red *) different possibilities of field device connections; for further information see: manual of: 960/-0-, 965/6-- and 98/0-59- We reserve the right to make alterations to the technical data, weights, dimensions, designs and products available without notice. The illustration cannot be considered binding 0 Engineering Guideline/ Honeywell

11 pac-carrier Type 995 pac-carrier Type 995/6A-XX0-0B For Honeywell Experion Series C I/O Signal types: x DI or x DO pac-carrier for 6 modules, up to signals ISpac isolator 970/0-0-, 975/0-X- and 976/0-X-00 can be used Customized system cable type 995/C-009 to automation systems Redundant power supply with message contact and exchangeable fuses Horizontal or vertical installation Simple installation on DIN rail or mounting plate Many labeling possibilities Fast and secure installation of the isolators without tools Comfortable exchange of the isolators with secured ejector mechanism Installation possible in Zone, Zone (non conductible dust) and Div. 0579E00 Comfortable and simple integration of the Ex i isolators ISpac into Honeywell automation systems via system specific connection boards and system cables. System overview power supply power supply red. X power fault SP LFS line fault SP ON = single supply OFF = redundant supply LFS ON = line fault suppression OFF = line fault detection X0 Sub-D 7 pole system cable 995/C x DI Or 6 x DO Experion Series C I/O X0 Sub-D 7 pole system cable 995/C-009 Experion Series C I/O Engineering Guideline/ Honeywell

12 pac-carrier Type 995 Selection table DCS manufacturer Honeywell Technical data Certificates Explosion protection Installation Power supply Nominal voltage U N Redundant supply Indication Fuse Polarity reversal protection Connection field devices Connection Number of channels Control system I/O DCS type cards type CC-TDIL0 Experion CC-TDIL Series C CC-TDOB0 CC-TDOB Connection automation system Connection Number of channels Connection automation system Connection Number of channels Error messaging Power supply failure PF Line fault LF (of ISpac modules) Setting switch SP Setting switch LFS Ambient conditions Ambient temperature Storage temperature Relative humidity (no condensation) Mechanical data Weight Mounting type Mounting position Casing / Terminal protection class Casing material Fire protecting class (UL-94) Signal type x DI x DO Slots Stahl Cable type pac-carrier Type 6 995/C /6A-XX0-0B BVS 0 ATEX E X II G Ex na nc II T4 In Zone, Zone (non conductible dust), Div. and in the safe area (X) 4 V DC (9 V, V) yes, decoupled with diodes LED green PWR ; PWR x TR5; T,0 A; exchangeable, for primary and redundant supply yes at the terminals of the I.S. isolators (see signal loops ) (X0) plug Sub-D 7 pole for 995/C-009 up to 6 (X0) plug Sub-D 7 pole for 995/C-009 up to 6 (X) Contact (5 V / 00 ma), closed in good conditions Contact (5 V / 00 ma), closed in good conditions Power failure message suppressed for redundant supply (single supply) Line fault message suppressed max. - 0 C C (see specification of the I.S. isolators) - 40 C C 95 % approx. 0 g on DIN rail (NS5 / 5, NS5 / 7.5) or mounting plate (4 x screw M6) horizontal or vertical IP 00 / IP 0 PA 6.6 V0 Engineering Guideline/ Honeywell

13 connector X0 pin no connector X0 pin no connector X0 pin no pac-carrier Type 995 Signal loops The diagrams below show typical applications. Please refer to the connection list to get the entire connection scheme. Basic technical parameters of the ISpac isolating repeaters can be found at the end of this document. The detailed specifications can be downloaded at: Switching repeater (DI) for NAMUR proximity switches and contacts - relay output 970/ Digital output (DO) for solenoid valves and indicators 975/0-X /0-X-00 Digital output (DO) for solenoid valves and indicators - loop powered 0 Engineering Guideline/ Honeywell

14 pac-carrier Type 995 Accessories and Spare Parts Designation Illustration Description Order number Non-Ex i Termination Module The termination module is used to integrate non-ex i field circuit into the system integration solution pac-carrier type 995. In such a way it enables a flexible mixture of Ex i and non-ex i field circuits. 99/ s 064E00 System cable Customized system cable type 995/C-009 for DeltaV I/O Module with Sub-D 7 system cable 40 x 0,5 (AWG 8) grey 995/C-009 Dimension drawings (all dimensions in mm) - subject to alterations 47E00 Screw terminals Cage clamp terminals Dimension x 76 mm 86 mm Please note: In order to snap in the ISpac modules an extra space of approx. 50 mm is required. Please read the ISpac engineering guideline carefully before you start to engineer the enclosures with incorporated ISpac modules with or without pac-carriers. The ISpac engineering guideline can be downloaded from: 4 Engineering Guideline/ Honeywell

15 channel polarity carrier slot polarity 6 pole Connector 6 pole Connector pac-carrier Type 995 Connection list terminal I.S. X0 modules (Sub-D 7) DI: 970 DO: 975 DO: 976 Cable 995/C-009 color code *) *) *) 4 *) 5 *) 6 *) 7 *) 8 *) 9 *) 0 *) *) *) *) 4 *) 5 *) 6 *) White Brown Green - - Yellow Gray - - Pink 4 4 Blue Red 5 5 Black Purple 6 6 gray-pink red-blue 7 7 white-green brown-green white-yellow yellow-brown 9 9 white-gray gray-brown white-pink pink-brown white-blue brown-blue 6 white-red - - brown-red white-black - - brown-black gray-green yellow-gray 5 5 pink-green yellow-pink green-blue yellow-blue not used 7 green-red not used 6 yellow-red not used 8 green-black not used 7 yellow-black not used 9 gray-blue not used 8 pink-blue not used 9 gray-red not used 40 pink-red *) different possibilities of field device connections; for further information see: manual of: 970/0-0-, 975/0-X- and 976/0-X-00 We reserve the right to make alterations to the technical data, weights, dimensions, designs and products available without notice. The illustration cannot be considered binding Engineering Guideline/ Honeywell

16 channel polarity carrier slot polarity 6 pole Connector 6 pole Connector pac-carrier Type 995 Connection list terminal I.S. X0 modules (Sub-D 7) DI: 970 DO: 975 DO: 976 Cable 995/C-009 color code 7 *) 8 *) 9 *) 0 *) *) *) *) 4 *) 5 *) 6 *) 7 *) 8 *) 9 *) 0 *) *) *) White Brown Green - - Yellow Gray - - Pink 4 4 Blue Red 5 5 Black Purple 6 6 gray-pink red-blue 7 7 white-green brown-green white-yellow yellow-brown 9 9 white-gray gray-brown white-pink pink-brown white-blue brown-blue 6 white-red - - brown-red white-black - - brown-black gray-green yellow-gray 5 5 pink-green yellow-pink green-blue yellow-blue not used 7 green-red not used 6 yellow-red not used 8 green-black not used 7 yellow-black not used 9 gray-blue not used 8 pink-blue not used 9 gray-red not used 40 pink-red *) different possibilities of field device connections; for further information see: manual of: 970/0-0-, 975/0-X- and 976/0-X-00 We reserve the right to make alterations to the technical data, weights, dimensions, designs and products available without notice. The illustration cannot be considered binding 6 Engineering Guideline/ Honeywell

17 pac-carrier Type 995 Notes: Engineering Guideline/ Honeywell

18 pac-carrier Type 995 R. STAHL Schaltgeräte GmbH Am Bahnhof 0, D-7468 Waldenburg, Germany Telefon Telefax Internet: S BA Honeywell en / Engineering Guideline/ Honeywell

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