air/water Heat Pumps
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1 Device Information UK air/water Heat umps Outdoor Installation Supplement to Operating Manual LW A Series UK80/080
2 lease read first The Special Model Device Information is an integral part of the product. It supplements the operating manual Air/Water Heat ump, Outdoor Installation. In addition to this Special Model Device Information, the operating manual Air/Water Heat umps, Outdoor Installation must also be available to you. Since this Special Model Device Information was written for several different models of the unit, always comply with the parameters for the respective model. The Special Model Device Information is intended only for persons assigned to work on or operate the unit. Treat all constituent parts confidentially. The information contained herein is protected by copyright. o part of this information may be reproduced, transmitted, copied, stored in electronic data systems or translated into another language, either wholly or in part, without the express written permission of the manufacturer. UK80/080
3 Contents Information for operators and qualified specialists lease read first... Instructions for qualified technicians Technical data/scope of delivery LW 8AX, LW 8ASX LW ASX,LW 00H-ASX... erformance curves LW 8AX... LW 8ASX... LW ASX...8 LW 00H-ASX...9 Dimensional drawings LW ASX / LW 00H-ASX...0 Installation plans LW ASX / LW 00H-ASX... Terminal diagrams LW 8AX... LW 8ASX LW ASX LW 00H-ASX... Circuit diagrams LW 8ASX... LW 8AX... LW ASX...8 LW 00H-ASX...0 LW 00H-ASX... Appendix EC declaration of conformity... UK80/080
4 Technical Model designation data/scope of delivery Heat pump type Brine/water ı Air/water ı Water/water applicable ı not applicable Installation location Indoors ı Outdoors applicable ı not applicable Conformity erformance data Heating capacity/co at A/W A/W A/W A0/W A-/W A-/W Standard point acc. to E Standard point acc. to E Operating point according to E Operating point according to E Operating point according to E Compressors Compressor Compressors Compressor Compressors Compressor Compressors Compressor Compressors Compressor Compressors Compressor LW 8AX, LW 8ASX LW ASX CE kw ı kw ı kw ı kw ı kw ı kw ı kw ı kw ı kw ı kw ı kw ı kw ı Limits of application Heating circuit C Heat source C Additional operating points C Sound Internal sound pressure level (open air test field, distance of m around the engine, average) db(a) External sound pressure level (open air test field, distance of m around the air supplies, average) (x m original straight air duct) db(a) Sound inside db(a) Sound outside db(a) Heat source Air volume flow at maximum external compression m³/h Maximum external pressure a Heating circuit Volume flow: minimum flow rate ı nominal flow rate A/W E ı maximum flow rate l/h ressure loss heat pump p ı volume flow bar ı l/h Free compression heat pump p ı volume flow bar ı l/h Content of buffer tank l -way valve, heating/hot water General unit data Dimensions (see dimensional drawing for the specified unit size) unit size Total weight kg Connections Heating circuit Heat source Refrigerant Refrigerant type ı Quantity ı kg Free cross section, air channels mm Cross section, condensate water / length from unit mm ı m Electric Voltage code ı all-pole circuit breaker heat pump **) ı A Voltage code ı circuit breaker control voltage **) ı A Voltage code ı circuit breaker electric heating element **) ı A Heat ump Effective power consumption in standard point A/W according to E: ower consumption ı current consumption ı cosφ kw ı A ı Maximum device current within the limits of application A Starting current: direct ı with soft starter A ı A rotection type I Output electric heating element ı ı phase kw ı kw ı kw Components Circulating pump heating circuit at nominal flow rate: ower consumption ı current consumption kw ı A Safety equipment Safety component heating circuit ı Safety component heat source Includ. in sc. of del.: yes no Heating and heat pump regulator Includ. in scope of delivery: yes no Control and sensor wire Includ. in scope of delivery: yes no ower cable to unit Includ. in scope of delivery: yes no Electronic soft starter integrated: yes no Expansion vessels Heat source: Scope of delivery ı Volume ı Initial pressure yes no ı l ı bar Overflow valve integrated: yes no Vibration decouplers Heating circuit ı heat source Included in scope of delivery: yes no UK8 *) depending on components tolerances and flow **) comply with local regulations n.n. = not detectable w.w. = to choice UK80/080 ¹) hot water Alpha-InnoTec return ²) GmbH hot water flow
5 ,LW 00H-ASX LW 8AX LW 8ASX LW ASX LW 00H-A/SX ı ı ı ı ı ı ı ı ı ı ı ı 9, ı,9 9, ı, 8,0 ı, 0, ı,, ı, 0 8 (0)*) ı 0 ı 00 0, ı 0 ı R AG R0A ı, 0 ı ~//00V/0Hz ı C0 ~///0V/0Hz ı B0 ~///00V/0Hz ı C0, ı,8 ı 0, 8, ı ı ı ı ı ı ı 9,8 ı,8 9, ı,0 8,0 ı, 0, ı,, ı, 0 8 (0)*) ı 0 ı 00 0, ı 0 ı R AG R0A ı, 0 ı ~///0V/0Hz ı C0 ~///0V/0Hz ı B0 ~///0V/0Hz ı B, ı, ı, 9 ı 8 ı ı ı ı ı ı, ı,, ı,0, ı,, ı,0 9, ı, 0¹ 8 (0)² ı 00 ı 00 0,09 ı 00 ı R AG R0A ı, 0 ı ~///0V/0Hz ı C ~///0V/0Hz ı B0 ~///0V/0Hz ı B0, ı, ı,0 0 0 ı 9 ı ı ı ı ı ı 0, ı, 9,8 ı,9 9, ı,, ı,, ı,,0 ı, 0¹ 0² -0 A> - / ()²* ı 000 ı 00 0,09 ı 000 ı R AG R0C ı, 0 ı ~///0V/0Hz ı C ~///0V/0Hz ı B0 ~///0V/0Hz ı C0,0 ı, ı 0, 9, 0 ı 9 ı ı ı ı ı ı a 89 UK80/080
6 LW 8AX erformance curves 8 Qh (kw) CO Temp ( C) 8 e (kw) C VD 0 C VD Temp ( C) Temp ( C) p (bar) 0, 0, 0, 0, p 0,0 0,0 0,,0,,0,,0 (m³/h) 8 Legend: UK89L/008 Volume flow, heating water Temp Temperature, heat source Qh Heating capacity e ower consumption CO Coefficient of performance / efficiency rating p ressure loss heat pump VD Compressor(s) UK80/080
7 erformance curves LW 8ASX 8 Qh (kw) CO Temp ( C) 8 e (kw) C VD 0 C VD Temp ( C) Temp ( C) p (bar) 0, 0, 0, 0, p 0,0 0,0 0,,0,,0,,0 (m³/h) 88 Legend: UK89L/008 Volume flow, heating water Temp Temperature, heat source Qh Heating capacity e ower consumption CO Coefficient of performance / efficiency rating p ressure loss heat pump VD Compressor(s) UK80/080
8 LW ASX erformance curves 9 Qh (kw) CO Temp ( C) e (kw) 9 C VD 0 C VD Temp ( C) Temp ( C) p (bar) 0, 0, 0, 0, p 0,0 0,0 0,,0,,0,,0,,0,,0 (m³/h) 89 Legend: UK89L/008 Volume flow, heating water Temp Temperature, heat source Qh Heating capacity e ower consumption CO Coefficient of performance / efficiency rating p ressure loss heat pump VD Compressor(s) 8 UK80/080
9 erformance curves LW 00H-ASX Qh (kw) CO Temp ( C) e (kw) C 0 C C Temp ( C) Temp ( C) p (bar) 0, 0, 0, 0, 0, p 0,0 0,0,0,0,0,0 (m³/h) 8 Legend: UK89L/008 Volume flow, heating water Temp Temperature, heat source Qh Heating capacity e ower consumption CO Coefficient of performance / efficiency rating p ressure loss heat pump VD Compressor(s) UK80/080 9
10 LW ASX / LW 00H-ASX A B Dimensional drawings B H H B B B B C B T T T T LR Legend: UK89a All dimensions in mm. A B C Front view Side view Top view Heating water outflow (forward flow) Heating water inflow (return flow) Condensate hose diameter LR Air direction LW ASX LW 00H-ASX B₁ B₂ B₃ B₄ B₅ B₆ T₁ T₂ T₃ T₄ H₁ H₂ R R 0 UK80/080
11 Installation plan A LW ASX / LW 00H-ASX >80 0 C > LR > Legend: UK89a All dimensions in mm. A C Front view Top view Minimum clearances Recess in base Local heat pipe for heating water forward/return flow Empty pipe for electric cables, minimum diameter 0mm Condensate discharge, minimum diameter 0mm Water-permeable surface (gravel, ) in the air outlet area Base LR Air direction UK80/080
12 Terminal diagram LW 8AX Information on fuses can be found in the technical data A B0 A -F0 -F -F -F -K A A ~/00V/0Hz ~//00V/0Hz ~//00V/0Hz ~//0V/0Hz -X8 -X9 -X -X A A A A ZW EVU X8 X9 Distribution box in heat pump; power supply output additional heating X lug on switch box heat pump (control line) X lug on switch box heat pump (gauge line) ZU Auxiliary circulation pump ZI circulation pump ZW Control signal of additional heat generator ; inte rnally wired ZW/SST Control signal of additional heat generator X/X lugs on controller board (see sticker) X Terminal strip in switch box wall regulator; / d istribution for external 0V devices Distribution box in heat pump; power supply output compressor Legend: ame A A A A A ZW F0 F F F K ZW Terminals BU EVU F HU MA/MIS MZ/MIS MOT X RFV TA TB TBW TRL VBO X0-X Hot water circulating pump/switching valve Energy supplier contact; closed on release; bridge if no blocking interval ump for mixing circuit Heating circuit circulating pump Charge/discharge/cooling mixer open Charge/discharge/cooling mixer closed Overload protection; internally wired o function Accessories: Remote control External sensor Sensor mixing circuit Hot water gauge/thermostat External return sensor Ventilator; internally wired Terminal strips on controller board (see sticker) UK8 Function Controller board; Attention: I-max = A/0VAC Heat pump Sub-distribution unit internal installation Terminals in switch box wall regulator Hot water or buffer storage tank -pol. Cut out compressor; Attention: Right-hand ro t. field is mandatory! Cut out controller unit Cut out auxiliary heating Cut out auxiliary heating Contactor electric heating element hot water or buf fer tank Air water outside HU ZU BU MIS M M M L L L L MOT ASD EVU HU F ZU BU VBO ZW ZW/SST MA MZ ZI -X -X -X0 -X -X A A M ZI RFV TB TBW TA X GD RFV GD TB GD TBW GD TA GD TRL GD -X -X UK80/080
13 LW 8ASX LW ASX LW 00H-ASX Terminal diagram Information on fuses can be found in the technical data A B0 A -F0 -F -F -F -K A A ~/0V/0Hz ~//0V/0Hz ~//0V/0Hz ~//0V/0Hz -X8 -X9 -X -X A A A A ZW EVU Legend: UK89 ame Function A Controller board; Attention: I-max = A/0VAC A Heat pump A Sub-distribution unit internal installation A Terminals in switch box wall regulator A ZW Hot water or buffer storage tank F0 Cut out compressor F Cut out controller unit F Cut out auxiliary heating F Cut out auxiliary heating K ZW Contactor electric heating element hot water or buffer tank Terminals BU Hot water circulating pump/switching valve EVU Energy supplier contact; closed on release; bridge if no blocking interval F ump for mixing circuit HU Heating circuit circulating pump MA/MIS Charge/discharge/cooling mixer open MZ/MIS Charge/discharge/cooling mixer closed MOT Overload protection; internally wired X o function RFV Accessories: Remote control TA External sensor TB Sensor mixing circuit TBW Hot water gauge/thermostat TRL External return sensor VBO Ventilator; internally wired X0-X Terminal strips on controller board (see sticker) X/X lugs on controller board (see sticker) X Terminal strip in switch box wall regulator; / distribution for external 0V devices X8 Distribution box in heat pump; power supply output compressor X9 Distribution box in heat pump; power supply output additional heating X lug on switch box heat pump (control line) X lug on switch box heat pump (gauge line) ZU Auxiliary circulation pump ZI circulation pump ZW Control signal of additional heat generator ; internally wired ZW/SST Control signal of additional heat generator Luft Wasser aussen 8 - kw, x 0V HU ZU BU MIS ZI M M M M L 9 8 L L L MOT ASD EVU HU F ZU BU VBO 0 ZW ZW/SST MA MZ ZI -X -X -X0 -X -X A A X GD RFV TB TBW TA 8 RFV GD TB GD TBW GD TA GD TRL GD 0 9 -X -X x 0V, 8 - kw UK80/080
14 LW 8ASX Circuit diagrams / C E E F F G M Q Q Q Q X0 X8 X9 Operating condenser 0µF for compressor ZW Auxiliary heating ozzle heating fan Motor protection fan Fuses ventilator VET Fan VD Compressor VD Contactor for compressor VBO Contactor fan ZW Contactor for auxiliary heating Starting current limit Terminal in switch box heat pump Distribution box power supply output compressor Distribution box power supply additional heating Legend: Operating materials ~//0V/0Hz ~//0V/0Hz UK89a Function L//: ower supply output compressor L//: power supply, additional heating ~//0V/0Hz ~//0V/0Hz -E ZW -X8 -X9 L L -X0 -Q /.9 -Q /. -M T T T M -M VD -C -Q R RC L S O -F -Q /. -G U U M -G VET -F TK TK -E L Reg Reg MOT R -HD O /. /. /. /. /. /. /. UK80/080
15 Circuit diagram / LW 8ASX -X L MOT HD VD -X AV -X VBO D -X 0 ZW ASD -X 8 9 /. /. /. /. -X0 L Reg MOT R O L -X0 8 -STB A -Q A VD -HD /. A -Q A VBO A -Q A ZWE /. /. Reg -F bl bl rt -K0 -F -B0 HD -F b c a -K0 /. /. Legend: UK89a /. Function B0 AE F HD F D K0 Q VD Q VBO Q ZW R TWE R TWA R TRL R TVL R THG R0 CW STB X0 X X /. /. /. D -F c a AE c a -B0 /. /. /. -X -X TRL -R TRL TVL -R TVL THG -R THG TWA -R TWA 8 9 -X0 9 -R0 CW 0 0 TWE -R TWE UK80/080
16 LW 8AX Circuit diagram / E E F G M Q Q Q Q X0 X8 X9 VBO ZW VET VD VD ZW Auxiliary heating ozzle heating fan Motor protection fan Fan Compressor Contactor for compressor Contactor fan Contactor for auxiliary heating Starting current limit Terminal in switch box heat pump Distribution box power supply output compressor Distribution box power supply additional heating Legend: Operating materials ~/00V/0Hz ~//00V/0Hz UK8a Function ower supply compressor; right-hand rot. field is mandatory! ower supply aux. heating ~/00V/0Hz ~//00V/0Hz -E ZW -M VD -G VET -F -E TK L L L L L L - M M -X8 -X9 T T T U V W TK gn/ge gn/ge -M -G /. -Q /. -Q /. E /. -X0 MOT /. -Q /. LIn Lout X X GD LIn Lout HSo HSo /. X X HSi HSi /. -Q X X L Lout LIn Reg /. L Reg / UK80/080
17 Circuit diagram / LW 8AX X L MOT HD VD VBO AV ZW D ASD -X -X 0 8 -X 9 -X /. /. /. /. E L Reg MOT HSi -X0 L -X0 -X0 8 -STB -X -R0 CW 9 0 HSo /. TRL TVL THG TWA TWE /. Reg A A -Q -Q A A VD VBO A -Q A ZW -R TRL -R TVL -R THG -R TWA -R TWE /. -F bl bl rt -K0 -F -B0 Legend: UK8a a Operating materials Function -F -K0 B0 AE Defrosting pressostat /. /. F HD High-pressure switch F D Low-pressure switch /. /. K0 Defrosting valve /. /. Q VD Contactor for compressor Q VBO Contactor fan Q ZW Contactor for auxiliary heating R TWE If installed: heat source input gauge R TWA If installed: heat source outlet gauge R TRL Return sensor R TVL Flow sensor R THG Hot gas sensor R0 CW Encoding resistor, Ohm STB Safety temperature limiter heating element X0 Terminal in switch box heat pump X lug on switch box heat pump (control line) X lug on switch box heat pump (gauge line) HD b c /. /. /. D -F c a AE -B0 c a UK80/080
18 LW ASX Circuit diagrams / C E E F F G M Q Q Q X8 X9 X0 Motor protection fan Fuse fan VET Fan VD Compressor VD Contactor for compressor ZW Contactor for auxiliary heating Starting current limit Distribution box power supply output compressor Distribution box power supply additional heating Terminal in switch box heat pump ZW Auxiliary heating ozzle heating fan Operating condenser µf for compressor Legend: Operating materials ~//0V/0Hz ~//0V/0Hz UK80a Function L//: ower supply output compressor L//: ower supply Aux. heating ~//0V/0Hz ~//0V/0Hz -E ZW -M VD L -F -E L - M -X8 -X9 M TK T T T +0V 0-0V GD L C Com bl -M -G /. -Q /. GD /. 0-0V /. -X0 -F -Q /. -Q /. +0V /. K /. -Q /.0 -F O /. S R L -C RC R /. Reg L -Q -X0 L Reg / UK80/080
19 Circuit diagram / LW ASX X L MOT HD VD -X -X AV VBO VE -X 0 -X D ZW ASD -X 8 9 -X X0 -X0 -X0 L 8 L Reg /. -X 9 0 -R0 -STB CW /. /. /. /. /. R K GD 0-0V +0V -Q VD A A -K A A -X0 -Q ZW A A TRL TVL THG TWA TWE -R TRL -R TVL -R THG -R TWA -R TWE /. /. -K Reg -X0 -R0 -R HD -F b c a /. /. Legend: UK80a /. Operating materials Function /. B0 AE Defrosting pressostat /.8 F HD High-pressure switch F D Low-pressure switch K VBO Auxiliary relay, fan activation K0 Defrosting valve K Bypass compressor KT Time relay bypass compressor Q VD Contactor for compressor Q ZW Contactor for auxiliary heating R0 Voltage divider.9 kohm R Voltage divider.0 kohm STB Safety temperature limiter heating element X0 Terminal in switch box heat pump X lug on switch box heat pump (control line) X lug on switch box heat pump (gauge line) -F bl bl rt -K0 -K -F -B0 -K0 R R R R R R0 -K D -F Legend: Operating materials c a UK80a Function AE -B0 /. /. /. TWE If installed: heat source input gauge TWA If installed: heat source outlet gauge TRL Return sensor TVL Flow sensor THG Hot gas sensor CW Encoding resistor, 80 Ohm c a UK80/080 9
20 LW 00H-ASX Circuit diagrams / C Operating condenser 0µF for compressor E ZW Auxiliary heating E ozzle heating fan F Motor protection fan F Fuse fan F starting current safety delimiter G VET Fan M VD Compressor Q VD Contactor for compressor Q VBO Contactor fan Q ZW Contactor for auxiliary heating Q Starting current limit X8 Distribution box power supply output compressor X9 Distribution box power supply additional heating X0 Terminal in switch box heat pump Legend: Operating materials ~//0V/0Hz ~//0V/0Hz UK8a Function Distribution box power supply output compressor ower supply aux. heating ~//0V/0Hz ~//0V/0Hz -E ZW -M VD -G VET -F -E L L - TK bl br ws M -X8 -X9 M T T T U U TK bl br ws -M -G /. -Q /. -Q /.0 -Q /. -X0 -Q /. K /. -F -Q /. -F O S /. L R -C RC /. R MOT /. Reg L -X0 L Reg / UK80/080
21 Circuit diagram / LW 00H-ASX X -X L MOT HD VD -X -X VE AV VBO D ZW ASD -X X /. /. /. /. -X0 L Reg MOT R K L -X0 -X0 -STB -X0 -R0 9 CW 0 A -Q -K -K 9 A A A -Q A A VBO A -Q A ZW TRL -R TVL -R THG -R TWA -R TWE -R /. /. Reg -X0 -X0 bl bl rt -F -K -B -S -K -K -K0 -F -B0 TRL TVL THG TWA TWE HD b c EVI a /. materials /.8 Defrosting pressostat Hot gas thermostat gas injection compressor High-pressure switch Low-pressure switch Contactor for compressor Contactor fan Contactor for auxiliary heating If installed: heat source input gauge If installed: heat source outlet gauge Return sensor Flow sensor Hot gas sensor Encoding resistor, 0 Ohm Safety temperature limiter heating element Terminal in switch box heat pump lug on switch box heat pump (control line) lug on switch box heat pump (gauge line) Solenoid valve - liquid injection Solenoid valve gas injection compressor Defrosting valve Bypass compressor -F -K -B /. /. /. Legend: Operating UK8a Function B0 AE S F HD F D Q VD Q VBO Q ZW R TWE R TWA R TRL R TVL R THG R0 CW STB X0 X X K K K0 K c b a -S -K -K -K0 D c a -F /. /. /. AE c a -B0 /. /. /. UK80/080
22 UK80/080
23 EC declaration of conformity The undersigned confirms that the following designated device(s) as designed and marketed by us fulfill the standardized EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. Designation of the device(s) Heat ump Unit model umber Unit model umber LWC 90/SX 00 LW 80A/S 00 LW 80A/X 00 0 LW 0A/S 00 LW 80A/SX 00 LW 0A/SX 00 LW 0/SX 00 8 LW 90A/X 00 LW 00H-A/SX 00 8 LW 0M-I/TA 00 8 LW8A/X LW8A/SX 00 8 LWA/SX 00 8 EC Directives Standardized E 00//EG E 8 E 9 00/9/EG E 09 E 0-/--0 00/08/EG E ISO 00-/ E 0-/- E ISO 8 E 000--/-- * ressure equipment component Category Module II A Designated position: TÜV-SÜD Industrie Service GmbH (r.:00) Company: lace, date: Kasendorf, Signature: UK880b Jesper Stannow Technical Director UK80/080
24
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