PANEL ACCESSORIES. Crimping Tools and Ferrules. Wire Cutting and Stripping Tools. Shield Connection System

Transcription

1 Panel Accessories

2 PANEL ACCESSORIES Get the job done! In addition to interconnect and automation products, WAGO offers a complete range of accessories designed to make panel building fast and easy. From small tasks like wire preparation, to larger tasks such as marking and identifying all components in your control cabinet, we ve got you covered. Our product range includes installation, cutting, stripping and crimping tools; test and measurement devices; as well as mounting and marking materials. DIN-Rail Wire Cutting and Stripping Tools Crimping Tools and Ferrules Test and Measuring Tools Shield Connection System Printer and Marking Materials 2

3 Find Your Solution DIN Rail and Accessories 4-5 Operating Tools 6-7 Wire Cutting and Stripping 8-9 Crimping Tools Ferrules Test and Measurement Devices Shield Connection System Covers for Terminal Block Assemblies Marking and Labeling System

4 DIN RAIL AND ACCESSORIES Because WAGO offers a wide variety of interconnect and automation products that are mounted on DIN rail, we offer high-quality DIN rail in steel, copper, and aluminum. Standard DIN rail is available in 2 meter lengths as solid or slotted, and in 7.5 mm or 15 mm heights. In addition to a wide variety of DIN rail, we offer accessories such as DIN rail end caps, angled support brackets, end stops and DIN rail mount jumper carriers. Solid, slotted or custom punched DIN rail end cap - part no DIN rail available in copper, steel, aluminum and plastic 4

5 DIN Rail, 2 m length Steel: 35 mm (W), 7.5 mm (H), 1 mm (T) Aluminum: 35 mm (W), 8.2 mm (H), 1.6 mm (T) acc. to EN DIN Rail, 2 m length Steel: 35 mm (W), 15 mm (H), 1.5 mm (T) Copper: 35 mm (W), 15 mm (H), 2.3 mm (T) Plastic: 35 mm (W), 15 mm (H), 2.3 mm (T) acc. to EN Angled Support Bracket Item No. Pack Unit Steel DIN rail, l N 76 A Solid Hole width 25 mm; hole spacing 36 mm Slotted Hole width 18 mm; hole spacing 25 mm Slotted Aluminum DIN rail, 76A Solid (W) - Wide (H) - Height (T) - Thick Item No. Pack Unit Steel DIN rail, l N 125 A Solid Hole width 25 mm; hole spacing 36 mm Slotted Copper carrier rail, l N 309 A Solid Plastic Carrier Rail, Gray Item No. Pack Unit Angled support bracket without screw Screw M5 x (5 x 20) DIN Rail, 2 m length Steel: 15 mm (W), 5.5 mm (H), 1 mm (T) Aluminum: 15 mm (W), 5.5 mm (H), 1 mm (T) acc. to EN DIN Rail Mount Jumper Holder Screwless End Stop Item No. Pack Unit Steel DIN rail, l N 57 A Solid Aluminum DIN rail, l N 57 A Solid Slotted Hole width 12 mm; hole spacing 20 mm Item No. Pack Unit Gray for series jumpers Gray for 2000 to 2016 series jumpers Gray for jumpers used with and blocks Item No. Pack Unit Screwless end stop, for DIN 15 rail, 6 mm wide Gray Screwless end stop, for DIN 35 rail, 6 mm wide Gray Screwless end stop, for DIN 35 rail, 10 mm wide Gray Screwless end stop, for DIN 35 rail, 14 mm wide Gray (W) - Wide (H) - Height (T) - Thick 5

6 OPERATING TOOLS The core technology of WAGO products is based upon our original, patented CAGE CLAMP with no screws to torque down or ever retighten. The operation of the CAGE CLAMP is simple open the CAGE CLAMP with the operating tool, which stays inserted so you have both hands-free to cut, strip, and insert the conductor. A variety of operating tools are available based upon the size and type of the terminal block or product that the wire is being connected to. Operating tool stays inserted for hands-free wiring 6 Operating tool set Angled operating tool for tight spaces

7 Operating Tool with Partially Insulated Shaft Operating Tool with Partially Insulated Shaft Insulated Multipole Operating Tools for Front-Entry Terminal Blocks Item No. Pack Unit Item No. Pack Unit Item No. Pack Unit Operating tool, 2.5 x 0.4 mm blade for 279, 726, 727, 2000, 2001, 2020, Operating tool, 2.5 x 0.4 mm blade, short for 279, 726, 727, 2000, 2001, 2020, Operating tool, Insulated suitable for 279 Series 2200 and 2201 Series 2200 and 2201 Series 1-pole pole pole Operating tool, 3.5 x 0.8 mm blade, for 260, 261, 262, 264, 270, 280, 281, 290, 775, Operating tool, 2.5 x 0.4 mm blade, short, angled, for 279, 2000, 2001, 2020, 10-pole , 777, 769, 780, 781, 869, 870, 880, 2002, 2200 and 2201 Series suitable for 264* 280, 281** Series 2003, 2004, 2005, 2022, 2102, 2202, 2204, pole , 2106 and 2206 Series 2-pole Operating tool, 3.5 x 0.5mm blade, short, for 3-pole , 261, 262, 264, 270, 280, 281, 869, pole Operating tool, 5.5 x 0.8 mm blade, for and 880 series 5-pole , 283, 284, 285, 782, 783, 784, 785, 2006, pole , 2016, 2210, 2116 and 2216 Series 7-pole Operating tool, 3.5 x 0.5 mm blade, short, 8-pole angled ideal for 280 Series sensor/actuator 9-pole blocks, along with 260, 261, 262, 264, 280, 281, 869, 870, 880, 2002 and 2004 Series 10-pole suitable for 281 Series 5-pole Operating Tool Set with Partially Insulated Shafts Control Cabinet Drawer for DIN 35 rail mounting 45 mm (H) x 54 mm (W) x 76 mm (D) Allen Wrench Partially Insulated Shaft for 285 Series Item No. Pack Unit Item No. Pack Unit Operating tool set, 2.5 x 0.4 mm blade, 3.5 x 0.5 mm blade, 5.5 x 0.8 mm blade Item No. Pack Unit (W) - Wide (H) - Height (D) - Deep *Only 1- and 2-pole **Only up to 3-pole 7

8 WIRE CUTTING AND STRIPPING Wire cutting and stripping is an integral part of installation, so having reliable, easy-to-use tools is vital. WAGO offers wire cutters that cut up to 2 AWG conductors and a large range of stripping tools for a variety of wire/cable sizes. Quickstrip tools save time providing the ability to cut then strip to the desired length. Replacement blades are also available in varying sizes. Cable cutter for up to 2 AWG Spiral cut cable stripper Round cut cable stripper 8

9 Cable Cutter for Cu & Al conductors up to 2 AWG Cable Stripper for round cables with an outer Ø from 2.5 mm to 11 mm Cable Stripper for round cables with an outer Ø from 4.5 mm to 45 mm Item No. Pack Unit Item No. Pack Unit Item No. Pack Unit Quickstrip 10 - Wire stripping for 34-8 AWG Wire cutting for up to 8 AWG Str./16 AWG Solid Quickstrip 16 - Wire stripping for 10-5 AWG Wire cutting for up to 8 AWG Str./ 16 AWG Solid Replacement blade cassettes for Quickstrip tools Item No. Pack Unit Item No. Pack Unit Item No. Pack Unit Standard blade for Quickstrip V blade (for PTFE wire) for Quickstrip Standard blade for Quickstrip

10 CRIMPING TOOLS The Variocrimp tools are the highest quality in the market. They produce a gas-tight crimp, both electrically and mechanically that leaves no room for oxidation between strands. The Variocrimp tools offer a consistent quality crimp regardless of the user. Conductor and ferrule insertion is available from either side accommodating both right and left-handed operators. Self adjusting for wide wire range Dedicated multi-slot crimping tool Selectable wire gauge crimping tool 10

11 Variocrimp 4 crimping tool for insulated and uninsulated ferrules Self adjusting from AWG Variocrimp 16 crimping tool for insulated and uninsulated ferrules Selectable for 10-6 AWG Crimping tool 25 for insulated and uninsulated ferrules Dedicated crimp slot for 8, 6 and 4 AWG Item No. Pack Unit Variocrimp 4 crimping tool Item No. Pack Unit Item No. Pack Unit Variocrimp 16 crimping tool Crimping tool Crimping tool 50 for insulated and uninsulated ferrules Dedicated crimp slot for 2 AWG and 1/0 Strip and crimp tool kit 260 x 155 x 63 mm box containing Quickstrip 4 and Variocrimp 4 tools Ferrule kit 260 x 155 x 63 mm box containing insulated ferrules: 1000 pcs of 20 AWG ( ), 1000 pcs of 18 AWG ( ), 1000pcs of 18 AWG ( ), 500 pcs of 16 AWG ( ), 500 pcs of 14 AWG ( ) and 400 pcs of 12 AWG ( ) Crimping tool 50 Item No. Pack Unit Item No. Pack Unit Item No. Pack Unit Strip and crimp tool kit Empty box with dividers Divider, long (max of 2 per box) Divider, short (max of 3 per box) Ferrule kit

12 FERRULES While ferrules aren t required with WAGO products, we recognize many customers enjoy the added protection they offer. WAGO products with Push-in CAGE CLAMP connection technology provide direct push-in of solid or ferruled conductors, saving installation time. WAGO offers both uninsulated and insulated ferrules. The insulated ferrules are also available as a twin ferrule, allowing you to connect two conductors into a single connection device. A perfect gas-tight crimp -- both electrically and mechanically reliable Insulated ferrules on a reel for use with automated machine Twin ferrules for connecting two conductors 12

13 Insulated Ferrules 2 U Ferrule Size Ferrule Dimensions (in mm) Minimum Order Crimping Tool Color mm 2 L Part No. Quantity Part No. 2 AWG L 1 L 2 D 1 S 1 D 2 S Gray Gray Yellow Yellow Light Blue Turqoise Turqoise Turqoise White White White Gray Gray Gray Gray Red Red Red Red Black Black Black Black Black Yellow Blue Blue Blue Blue Gray Gray Gray Yellow Yellow Red Red Blue , Blue , Yellow Red Blue

14 Uninsulated Ferrules 2 Ferrule Size Ferrule Dimensions (in mm) mm 2 L Part No. 1 AWG L 1 D 1 D 2 S Minimum Order Quantity Crimping Tool Part No , ,

15 Insulated Ferrules on a Reel 2 U Ferrule Size Ferrule Dimensions (in mm) Reel Dia. Color Qty. on Reel mm 2 L Part No. in mm 2 AWG L 1 L 2 D 1 S 1 D 2 S / White / White / Gray / Gray / Red / Red / Black / Black / Blue / Blue Insulated Twin Ferrules 2 U Ferrule Size Ferrule Dimensions (in mm) Minimum Crimping Tool Color mm 2 L Part No. Order Quantity Part No. 2 AWG L 1 L 2 D 1 S 1 S 2 D 3 D 2 2 x x Turqoise x x White x x White x x White x x Gray x x Gray x x Gray x x Gray x x Red x x Red x x Red x x Red x x Black x x Black x x Black x x Blue x x Blue x x Blue x x Gray x x Gray x x Yellow x x Yellow x x Red x x Red x x Blue x x Blue

16 TEST AND MEASUREMENT DEVICES WAGO devices are safe, compact and convenient for testing and/or measuring. AC and DC circuits can be tested and/or measured using a digital multimeter or clamp-on mutlimeter. Simple devices, such as 2-pole compact testers with LCD or LED display, can also be used to quickly troubleshoot control panels. Testboy illuminates with voltage present Clamp on meter for current measurement Meter utilizing test probes for voltage measurement Close proximity voltage measurement 16

17 Testboy with integrated flashlight Digital Clamp-on Multi-Tester Multi-Tester, Digital multimeter with contact-less voltage tester Item No. Pack Unit Item No. Pack Unit Item No. Pack Unit Voltage range: VAC DC and AC current voltage up to 600 A/600 V True RMS and min./max. valve Measurement resistance up to 60 MΩ, capacitance measurement Acoustical continuity test Diode test, Data hold function Large LCD with backlight LED measuring point lighting Includes batteries, Measurement leads and carrying bag Measuring range: AC/DC 600 VAC/VDC 10 A Resistance measurement: up to 20 M Ω Includes carrying case 17

18 SHIELD CONNECTION SYSTEM WAGO Shield Connection products assure that electrical noise and interference don t pass through and affect the performance of a control system. Reliable and vibration-proof, shield clamps with latching springs can withstand up to 15 g with 4000 shocks per axis. A wide offering of shield clamps, saddles and carriers provide superior shielding as well as flexibility, depending upon the layout of the control cabinet. Perforated panel mount bus bar Busbar with DIN rail mount ground foot U-shaped panel mount busbar 18

19 Shield Clamping Saddle with Latching Spring Shield Clamping Saddle Item No. Pack Unit Item No. Pack Unit Item No. Pack Unit for 3-8 mm Ø Conductors for up to 8 mm Ø Conductors for 5-16 mm Ø Conductors for 7-16 mm Ø Conductors for 5-20 mm Ø Conductors for 6-24 mm Ø Conductors for mm Ø Conductors ACCESSORIES FOR SHIELD CLAMPING SADDLES Busbar with DIN rail mount ground foot, parallel to rail 15 mm long, Cu 10x3 mm mm long, Cu 10x3 mm mm long, Cu 10x3 mm Busbar with DIN rail mount ground foot, 90º to rail 45 mm long, Cu 10x3 mm Busbar with 2 DIN rail mount ground feet parallel to rail 125 mm long, Cu 10x3 mm U-shaped busbar, Cu 10 x 3 mm, panel mount A=63 mm, B=60 mm A A=100 mm, B=60 mm B A=63 mm, B=35 mm A=100 mm, B=35 mm Perforated busbar rail, panel mount 1000 mm long Spacer sleeve for busbar rail use with M5 screw Carrier for busbar, DIN rail mount ground foot Single side, straight, x=70mm Single side, straight, x=80mm Single side, angled, x=70mm Both side, straight, x=70mm X Both side, straight, x=80mm Both side, angled, x=70mm Adjustable carrier for busbar, DIN rail mount ground foot, with T-connector B=56 mm, x=70 mm / X B B=99 mm, x=70 mm / B=56 mm, x=85 mm / B=99 mm, x=85 mm / Insulated carrier for busbar, DIN rail mount Busbar, Cu 10x3 mm 1000 mm long mm long mm long Insulated busbar carrier, panel mount with screw M4 x 8 mm with sheet metal screw

20 COVERS FOR TERMINAL BLOCK ASSEMBLIES WAGO transparent covers for rail mounted terminal blocks add protection and security. The covers come in three sizes to accommodate different terminal blocks and can be customized to the length of the rail. Assembly is simple and quick using cover carriers that snap onto the DIN rail then fasten with mounting screws. Insert a marking strip into the cover or print custom labels using the WAGO smartprinter. Also, the optional locking mechanism secures the cover and protects against tampering. Easily snaps onto DIN rail Secure on to rail by tightening screw Secure cover onto carrier with nut. Security seal can be added 20

21 Transparent cover, type 1 for rail-mounted terminal blocks Transparent cover, type 2 for rail-mounted terminal blocks Transparent cover, type 3 for rail-mounted terminal blocks Item No. Pack Unit Item No. Pack Unit Item No. Pack Unit Cover, type 1, for DIN rail mount carrier type 1 1 m long Cover, type 2, for DIN rail mount carrier type 2 1 m long Cover, type 3, for DIN rail mount carrier type 3 1 m long Transparent Transparent Transparent DIN rail mount carrier for transparent cover used with 279, 280, 281, 282, 880, 264 and 270 Series terminal blocks DIN rail mount carrier for transparent cover used with 283 to 285 Series terminal blocks, 279 to 281 Series double- and triple-deck terminal blocks, and 780 to 785 Series TOPJOB S terminal blocks DIN rail mount carrier for transparent cover used with 2000 to 2016 Series TOPJOB S terminal blocks and 2007 Series TOPJOB S transformer terminal blocks 47, , ,5 63,9 73,6 77,8 88,5 95, Item No. Pack Unit Item No. Pack Unit Item No. Pack Unit Cover carrier, type 1, with mounting and securing hardware Cover carrier, type 2 with mounting and securing hardware Cover carrier, type 3, with mounting and securing hardware Gray Gray Gray

22 CLEARLY MARK CONTROL CABINETS The smartprinter is the industry s most versatile yet economical printer. Mark not only terminal blocks, relays, power supplies, and PLC s, but also quickly switch out the roll of material and mark control cabinet type plates, push-buttons, wire markers, and more. smartdesigner offers free online configuration and ordering of all electrical interconnect and automation components in full 3D. Create and save custom assemblies, with all accessories and marking, before exporting into all standard CAD formats. Industry exclusive continuous marker strip for terminal blocks 22 Cable and conductor marking Device marking

23 SAVE MONEY WITH smartprinter Universal Marking Solution smartprinter Includes: Power suplly and cable USB cable 1x marking strip reel ( ) 1x WMB Inline marking reel ( ) 2x roller ( ) 1x reel holder 1x ink ribbon ( ) Accessories * Cutter Attachement for smartprinter Carrying case for smartprinter Item No Dimensions (cm): 50 W x 26 H x 33 D Ink ribbon, standard Item No Ink ribbon for self-laminating labels and heat shrink Item No

24 TERMINAL BLOCK MARKING Marking Strips WMB Inline Markers on a Roll Item No. Width/Color Pack. Unit Item No. Description Pack. Unit mm, white (50 m) WMB Inline, white, 3.5 mm stretchable (2,300 markers) mm, translucent (50 m) WMB Inline, white, 4 mm stretchable WMB Inline, white, 5 mm stretchable (2,000 markers) (1,500 markers) mm, white (50 m) Mini-WSB Inline, white, 5 mm stretchable (1,700 markers) / mm, white (50 m) WMB Inline for Phoenix Contact terminal blocks, white, 5 mm stretchable (900 markers) replaces UC-TM5 and ZB5 markers WMB Inline for Weidmüller terminal blocks, white, 5 mm stretchable (1,200 markers) replaces WS 10/5 marker 24

25 INLINE MARKERS AND ROLLERS Description Inline Markers and Rollers Compatible with Series Color (Marker) Item No. (Marker) Roller Item No. (Roller) Marking strips, cable and conductor markers, device labels see Pages black WMB Inline, 3.5 mm stretchable Pages white yellow red blue gray orange light green green violet / / / / / / / / green WMB Inline, 4 mm stretchable Pages white yellow red blue gray orange light green green violet / / / / / / / / green WMB Inline, 5 mm stretchable Pages white yellow red blue gray orange light green green violet / / / / / / / / green Mini-WSB Inline, plain, 5 mm stretchable Pages white yellow red blue orange green / / / / / blue WMB Inline for Phoenix Contact terminal blocks, 5 mm stretchable, replaces UC-TM5 and ZB5 white white WMB Inline for Weidmüller terminal blocks, 5 mm stretchable, replaces WS 10/5 white red

26 SELECTION MATRIX , 2200 Series 2001, 2201 Series 2002, 2102, 2202 Series 2003 Series 2004, 2204 Series 2005 Series 2006, 2106, 2206 Series 2007 Series 2010, 2210 Series 2016, 2116, 2216 Series 26

27 , 233, 234, 235, 236, 243, 250, 252, 253, 254, 255, 256, 257, 735, 736, 737, 738, 739, 740, 741, 742, 804, 805, 806, 816, 2624, 2626, 2636, 2604, 2606, 2616, 2706 and 2716 Series 2 27

28 CABLE AND CONDUCTOR MARKING Marking Sleeves and Markers Length: 12 mm Item No. Description and Color Pack. Unit Marking sleeve for AWG wire diameter, transparent Marking sleeve for 8-2 AWG wire diameter, transparent Marker for marking sleeve 12 x 4 mm, white 1 bag (500 sleeves) 1 bag (500 sleeves) (2,500 markers) Length: 23 mm Item No. Description and Color Pack. Unit Marking sleeve for AWG wire diameter, transparent Marking sleeve for 8-2 AWG wire diameter, transparent Marking sleeve Mounting via cable tie, transparent Marker for marking sleeve 23 x 4 mm, white 1 bag (500 sleeves) 1 bag (200 sleeves) 1 bag (200 sleeves) (2,500 markers) Cable Tie Markers Item No. Description and Color Pack. Unit Cable tie marker 25 x 20 mm (write-on surface: 25 x 10 mm), white (500 markers) Cable tie marker 100 x 15 mm, white (800 markers) / Cable tie marker 100 x 15 mm, yellow (800 markers) / Suitable cable ties 1 bag (25 ties) 28

29 Thread-On Wire Markers Item No. Description and Color Pack. Unit Thread-on Markers 5 x 10.5 mm write-on surface, AWG, white Thread-on Markers 7 x 10.5 mm write-on surface, AWG, white Thread-on Markers 10 x 17 mm write-on surface, AWG, white (1,000 markers) (1,000 markers) (1,000 markers) Self-Laminating Labels Item No. Description and Color Pack. Unit Self-laminating labels 9 x 18 mm write-on surface, white (1,000 labels) Self-laminating labels 15 x 12 mm write-on surface, white (1,000 labels) Self-laminating labels 18 x 44 mm write-on surface, white (500 labels) *Requires alt. ink ribbon Shrink Tubing (3:1 Shrink Ratio) Item No. Size Recommended Diameter Pack. Unit /8, White AWG /8, Yellow AWG /16, White AWG /16, Yellow AWG /4, White 12-8 AWG /4, Yellow 12-8 AWG /2, White 6-1/0 AWG (100 ft) (100 ft) (100 ft) (100 ft) (100 ft) (100 ft) (100 ft) *Requires alt. ink ribbon

30 DEVICE MARKING Item No. Description and Color Pack. Unit lines, 2.3 mm wide, white (25 m) lines, 3 mm wide, white (25 m) lines, 5 mm wide, white (25 m) lines, 6 mm wide, white (25 m) Item No. Description and Color Pack. Unit mm wide, white (50 m) mm wide, white (20 m) mm wide, silver (20 m) mm wide, white (20 m) mm wide, silver (20 m) mm wide, white (20 m) mm wide, silver (20 m) mm wide, white (20 m) / mm wide, yellow (20 m) mm wide, silver (20 m) Item No. Description and Color Pack. Unit x 15 mm, white (3,000 labels) / x 15 mm, yellow (3,000 labels) x 15 mm, white (3,000 labels) / x 15 mm, yellow (3,000 labels) x 20 mm, white (3,000 labels) / x 20 mm, yellow (3,000 labels) x 25 mm, white (1,500 labels) x 35 mm, white (1,500 labels) Self-Adhesive Fabric Labels Item No. Description and Color Pack. Unit x 20 mm, 1 line, white (3,000 labels) / x 20 mm, 1 lines, yellow (3,000 labels) 30

31 Item No. (Push-Button Marker) Size Pack. Unit Color/Other Accessories for Push-Button Markers Pack. Unit * 26.5 x 18.0 mm (1,000 markers) silver, detachable adhesive Cover, transparent 100 covers ** 27.5 x 17.5 mm (1,000 markers) silver, detachable adhesive Cover, transparent 100 covers ** 22.0 x 22.0 mm (1,000 markers) silver, permanent adhesive Cover, transparent 100 covers ** 27.0 x 27.0 mm (1,000 markers) silver, permanent adhesive Cover, transparent 100 covers ** 27.0 x 12.5 mm (1,000 markers) silver, permanent adhesive Cover, transparent 100 covers x 19.0 mm (350 markers) silver, permanent adhesive Frame for 22.5 mm Push-buttons, Black x 18.0 mm (350 markers) silver, permanent adhesive x 28.0 mm (500 markers) silver, permanent adhesive x 22.0 mm (300 markers) silver, permanent adhesive x 27.0 mm (250 markers) silver, permanent adhesive * For Eaton ** For Siemens 100 frames Item No. Description and Color Pack. Unit x 70 mm, white (500 plates) x 70 mm, silver (500 plates) x 99 mm, white (500 plates) x 99 mm, silver (500 plates) x 50 mm, silver (500 plates) Void/Tamper-Proof Label Item No. Description and Color Pack. Unit x 76 mm, silver (500 labels) 31

32 WAGO Corporation N120 W19129 Freistadt Road Germantown, Wisconsin Telephone: 800 / DIN-Rail ( ) Fax: 262 / info.us@wago.com WAGO Canada Inc Yorkton Ct, Unit #1 Burlington, ON L7L 6A3 Telephone: 888 / WAGO 221 ( ) info.ca@wago.com WAGO SA DE CV Carretera estatal 431 Km Lote 99 6 Parque Industrial Tecnologico Innovacion Queretaro El Marques, Qro Lada sin Costo: WAGO ( ) Telefono: 422 / info.mx@wago.com / / Printed in the United States