Quality control for the foil industry -the modular solutions-
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- Robert Davidson
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1 Quality control for the foil industry -the modular solutions- The observance of layer thicknesses or flawless layer contacts partly determine the quality of films in all application areas. The fast and reasonably priced attainment of information is now being made possible by the combination of attuned singular systems. Our book Observation and Measurement Microscopy in Material Science has tipps and instructions in all stages of your work from the preparation to the image processing: Preparation (microtomy) Microscopy Digital photography Image processing
2 PREPARATION Rotary Microtome SLEE CUT4062 knife-settings Produce quickly and safely high qualitiy section. With this microtome and our new foil clamp, you achive the desired thin sections (5-20µm). The section removal is simple and fast with our special adhesive foil. Enclosed micrometer mechanism, cross roller bearings Specimen retraction fix Coarse and fine- orientation Section thickness: 0,5-60µm Vertical stroke 70mm, horizontal stroke 28mm Specimen clamp 50x50mm foil clamp NEW: Sandwich holder and adhesive foil NEW: disposable knife holder with horizontal movement NEW: Consumable set Section removal Glass slides Accessories for object preparation The positioning of the specimens is difficult and time-consuming, because free look is only possible on the surface. To prepare shinkholes, inclusions or surface structures or exactly in the cross section, nevertheless, the specimen must be looked by the side. An optical side consideration equipment with classical stereomicroscopes was used for M.Brückner, Mannheim at the first time. Object preparation Professional: Variable system of magnification, working distance and lighting LED. C-mount adaptor for analoge or digital camera. Object preparation Standard Integrated system with lighting LED, fixed working distances and analogous monitor LCD LED Spot illumination, 2 holding arms available Inclusion Shrinkhole Pleat
3 OPTIKA B-500 Routine microscope M ICROSCOPY MEIJI MT 5300LED Routine microscope with Plan Optics MEIJI MT 5300LED_AL Transmitted- and Incident light microscope For the rapid control of your sections with polarization contrast. This microscope ist equipped with new LED technology. With inexpensive achromatic optics (40x to 400x) and visual field of 20mm, you receive good illustrations for your photos. Stand with quintuple nosepiece 5W LED illumination Coaxial coarse/ fine focussing Phototube, Eyepiece10x/20 Köhler, Condensor, Polarization Objectives Plan 4x,10x,40x For evaluating of very thin layer with polarization contrast. This microscope ist equipped with new LED technology. With powerful Plan Optics (40x to 600x) and visual field of 22mm, you receive very good illustrations for your photos. Stand with quintuple nosepiece 5W LED illumination Coaxial coarse/ fine focussing Objectstage and holder Rotating stage Phototube, Eyepiece10x/22 Köhler, Condensor, NEW: Intermediate tube with Analyser and Lambda plate NEW: Objectives U Plan 4x,10x,20x,40x and 60x A universal microscope for transmitted and incident light. The foil clamp with your specimen fits directly under the microscope. So, you can use surface and thin section for your work. For both illumination with polarization contrast. Powerful LED illumination also operate simultaneously. Stand with quintuple nosepiece LED transmitted illumination LED incident illumination Coaxial coarse/ fine focussing Objectstage and -holder Phototube, Eyepiece10x/22 Köhler, Condensor, Polarization Objectives Plan 4x,10x,20x,40x and 50x Microscope instructions Polarization contrast Microscope functions
4 Digital Documentation Digital camera PixelFox with measurement tool 3 MegaPixel Digital camera dhs-microcam MegaPixel Digital camera dhs-microcam 5022 CCD A complete and good value Camera for documentation and measurement. By simple and convenient handling, the image can be quickly generate and edit with the measurement tool. The storage of finished pictures is simple. Specfication: Resolution 3,0 MegaPixel Live Image CCD ½ CMOS Sensor C-mount thread USB 2.0 interface Incl. Complete software (not expandable) C-mount Adapter and calibration scale To existing computer, please note the Specifications! This camera is linked with dhs image database. The photos are deposited automatically. The efficient 3 MegaPixel CCD permits good exposure time and a fast live picture. The camera control is simple to serve and also live picture of measurement is possible. Picture scale can already be selected in the live picture. Resolution 2048x1536 Pixel Live Image CCD ½ CMOS Sensor Camera control with live picture C-mount thread USB 2.0 interface C-mount adapter and Calibration scale This camera is linked with dhs image database. The photos are deposited automatically. The efficient 5 MegaPixel CCD permits good color and exposure times and a fast live picture. The camera control is simple to serve and also live picture of measurement is possible. Picture scale can already be selected in the live picture. Resolution 2448x2050 Pixel Live Image CCD 2/3 CCD Sensor Camera control with live picture C-mount thread USB 2.0 interface C-mount adapter and Calibration scale CCD functions Resolution contra time of exposure
5 Image Analysis Image database DHS 14.0 with interactive measurement of layer thickness The imgage database aligned to the microscopic tasks permits a collection and administration of the photos, texts and measurement results. After your defaults you put your data records after costumers, case of loss or machine. They achieve the important calibration simply and fast. With the measurement tool the foil layers will be measured safely, exact and stored. The individual results of measurement are simply processed. The modulare structure makes the development possible of your system. Basic image database, with calibration module Measurement module, for distance measurement and image inscription Image support for camera dhs MC 1.3 or 3.1 To existing computer, please note the Specifications! Extension modules Sharpness Reconstruction Extention modul (optional) If the sections are reatively thick, or not sufficient depth of field, the optics shows sharpness problems in z-direction. With this module several photos with different focus are taken up levels and reconstructed to resulting edge sharpness picture. Reporting module (optional) All datas, photos and texts, which you generate into the database, can be transfered with this module to report production ( MS Word TM ) simply and fast. You use your own collecting mains. Calibration Coating Thickness (optional) Image analysis module for automatic analysis and dimensioning of layers in previously captured images. Up to 8 layers can be detected, whereby the individual layer areas are automatically recognised or can also be plotted manually in the case of insufficient contrast. The lowest and highest value, mean and standard deviation are shown in table form. A wide range of parameter options and the saving of so-called profiles (saving of all settings for rapid retrieval later) enable very easy handling and guides you in everyday practice to perfect results within minutes. Image analysis
6 CONFIGURATIONS Arrange your personal system. We submit an attractive package offer to you! LED-Spot Illumination SLEE CUT4062 Object preparation- Professional List-price: 323 List-price: List-price Object preparation- Standard List-price: 998 OPTIKA B-500 MEIJI MT5300LED MEIJI MT 5300LED_AL List-price: List-price: List-price: PixelFox Complete system Dhs-MicroCam 3112* *dhs image Database necessarily Dhs-MicroCam 5022CCD* *dhs image Database necessarily List-price: List-price: List-price: Image Database DHS 14.0 with interactive measurement of layer thickness Sharpness Reconstruction Extention modul List-price: Configurations- and price adjustments reserve Without costs of tax, transport and packing List-price: Reporting module List-price: 866 Coating Thickness List-price: 2.940
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