ROBOTIC TOTAL STATION AND YOUR WORKFORCE OF THE FUTURE
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1 ROBOTIC TOTAL STATION AND YOUR WORKFORCE OF THE FUTURE The Iron Workers Union and Leica are Here to Help Our mission is to directly or indirectly put contractors and ironworkers to work!
2 Why Ironworkers are using Leica Builder 60 Total Stations Complex project geometry with radius and serpentine shapes Quicker layout (25%) With fewer workers Accuracy preventing later problems and rework Solve problems quickly Ironworkers doing their own layout and problem solving no need for additional crews Quick and intuitive learning Easier to use than other products Continued.
3 Continued Worker understanding builds confidence Logical use of the equipment to solve problems General Contractors not providing grid layout anymore If you don t have and use this technology, you can t get in the game Verify structure point locations before work begins No arguments about who is right Support and training Industry best (Jim Hattori, Carl Singleton, Keith Lantz, Matt Wheelis, and more)
4 Saving You Money $$!! l
5 Iron Worker and Leica Total Station Training Developed by Ironworkers with support from Leica Instructor Training Regional and local training 40 hours of training Classroom instruction. Practical exercises using Leica Builder 60. Over 500 Ironworkers trained
6 Iron Worker and Leica Total Station Training Classroom instruction Introduction to the total station Construction Master Pro Trig Calculator Applied Trigonometry The Cartesian Coordinate System Converting Print Dimensions to Coordinates Using the Total Station
7 Iron Worker and Leica Total Station Training Hands on instruction Entering data into the total station Set up and establishing HOI Gain a known station (set up over a point) Gain a known station (set up anywhere) Laying out points from memory Multiple practical exercises
8 Real Stories - Real Problems - Real Solutions
9 520 West 28 th New York City, Ironworkers Local 580 Complex layout began using inferior equipment Manual entry of many coordinate points errors and slow Ironworker suggested switching to B60..Contractor reluctant to switch Results Engineer 3D model coordinates to flash drive. Ironworker uploads in seconds, no mistakes. Saves countless hours Results Clash and structure location issues previously required hiring a someone to shoot and record coordinates which would be sent to the engineer. Engineer designs a solution, sending coordinate data for manual entry. 3-4 days. Ironworkers use As-Built function to shoot and record actual point data to memory which is sent to the engineer and uploaded into the 3D model. Solution coordinates are sent back to the Ironworkers, uploaded, and implemented. 1 DAY. TIME SAVED = 2-3 DAYS!
10 Hudson Yards Tower C New York City, Ironworkers Local 580 General Contractor subcontracted layout Many mistakes, slowing Ironworkers down, $$$$$$$$$$$$ Ironworkers trained on Leica B60 asked if they could do their own layout GC said no, IW were not capable IW met with engineer, obtained coordinate data, test section of curtain wall Results GC eliminated subcontractor crew and awarded the work to the Ironworker Contractor. No more problems Positive impact on schedule, productivity, and budget
11 W.L. Hall Co. Complex Curtain and Window Wall Layout Minneapolis/St. Paul, Ironworkers Local 512 Tim Ryan, General Foreman 6 years with other equipment then attended Ironworkers/Leica course. Asked employer to get a Robot 60 Sticker shock and hesitation, but finally agreed. First job with Robot 60 Contractor said that the Robot 60 paid for itself 3 times. Simplifies and improves accuracy of complex layout at light speed with less manpower. When things don t line up we can find out why, whose fault it is, and get a solution quickly. Other trades are asking us to do their layout.
12 W.L. Hall Co., St. Olaf Re-glaze Project Minneapolis/St. Paul, Ironworkers Local 512 Hand measuring windows for replacement Lots of man hours slow Inaccurate measurement or recording of dimensions. How much does that cost? Dangerous to access measurements (Safety) Bid too high to get the work or not much profit What can we do??????????????
13 St Olaf Project Problem Solved Hey boss, lets buy a Leica HDS P30 scanner. HOW MUCH!! The boss gave in again, and once again the equipment is paying for itself. More accurate less lost time and expense Improving profit Lowering bids to win more work Another Leica solution implemented by the Ironworkers trained to use the equipment.
14 I HAVE SEEN THE LIGHT! Quotes from Ironworkers using Leica technology I Can t see working without this equipment anymore, and Leica has been unbelievably helpful in making me successful doing it. With the addition of both of these machines, our company is unstoppable. We can layout, survey and recreate any shape out there as fast as possible. When you have technology like this, the sky is the limit! Tim Ryan, General Foreman, W.L. Hall Co. I can spend one day in the classroom demonstrating how to use a Builder 60 with the simulator app, and the ironworker students are using it to perform layout the next day. After two days, they are creating their own exercises. There is no easier total station to learn how to operate and use. Gene Mathews, Ironworker Instructor/General Foreman, Ironworkers Local 580. I am so glad I took the total station class at Ironworkers Local 580. The Leica team made it a great course. I would not think of doing layout on my job without my Leica total station. Steven Henigman, Ironworkers Local 580 My favorite aspect of using Leica equipment in either the field or in training is the user friendly software. I have used both Leica and **^$##&^*& equipment in the field, I would always prefer Leica!! Dave Murray, Ironworker Instructor/General Foreman, Ironworkers Local 63 I started doing layout on this job using a &#@%*. My layout became so much easier and much more productive after taking the total station class at Ironworkers Local 580. Learning to use the Leica Builder 60 from Gene Mathews, Jim Hattori, and Carl Singleton of Leica was a game changer. I went from the stone age to the space age! Pete Marcyan, Ironworker Instructor/Foreman After attending the Ironworkers Advanced Layout and Total Station Training course using Leica equipment, I decided to start my own curtain wall contracting company. Richard Diaz, Ironworkers Local 433
15 How do we get our ironworkers trained? When and where are classes held? events National Training Fund classes Regionally on request contact your RAB director, District Council President, or National Training Fund Local IW training centers Students must have the pre-requisite math skills before attending class Students must complete pre-course work before attending THANK YOU!
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