Fixings for Mobile Radio Base Stations
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1 Fixings for Mobile Radio Base Stations Clamps Cleats Accessories
2 Fixings for Mobile Radio Base Stations The Telegärtner Group is now pleased to include cable clamps and cleats to extend its portfolio of products in the mobile communications market. These products have been designed specifically for cellular telecom towers and have a proven track record of success with professional rigging companies, due to speed of installation and interlockability. Alongside the standard range of products, we are able to offer designs and patented ranges of innovative clamps and cleats to suit the everchanging requirements in this market. The current range includes single, double and four-way clamps. There is also a range of cleats with rubber inserts capable of holding up to 8 cables, waveguides or fibre cables. Cable Clamps and Cleats All clamps are designed to precisely fit the cable with flexibility for cable tolerance for specific foam-filled feeder or fibre cables. A range of 12 cable diameters from 5 mm to 58 mm is available. Available in standard black, the flame retardant clamps are available to UL94 V-0 (0.8 mm) LSF halogen and phosphorous free. The range of cleats is designed for use with rubber inserts and with secondary cables that are not air-spaced or foam-filled such as fibre, power and earth cables. These cleats with rubber inserts have recently been a preferred solution for holding fibre cables. Additional material has been added between the jaws of the cleats to eliminate crushing the cable if overtightening occurs. A range of 17 diameters from 5.5 mm to 63.5 mm is available. Two-Piece Single Black Clamps BW054 BW mm 5.4 mm BW0 BW0-11 mm 11 mm BW1 BW1-13 mm 13 mm BW2 BW2-1/2 1/2 (16 mm) BW5 BW5-7/8 7/8 (28 mm) BW7 BW7-1 1/4 1 1/4 (40 mm) BW8 BW8-1 5/8 1 5/8 (50 mm) Two-Piece Double Black Clamps DW0048 2P-DW mm 2x 4.8 mm DW0065 2P-DW mm 2 x 6.5 mm DW0075 2P-DW mm 2 x 7.5 mm DW0085 2P-DW mm 2 x 8.5 mm DW0 2P-DW0-11mm 2 x 11 mm DW1 2P-DW1-13mm 2 x 13 mm DW2 2P-DW2-1/2 2 x 1/2 (16 mm) DW4 2P-DW4-5/8 2 x 5/8 (21 mm) DW5 2P-DW5-7/8 2 x 7/8 (28 mm) DW7 2P-DW7-1 1/4 2 x 1 1/4 (40 mm) DW8 2P-DW8-1 5/8 2 x 1 5/8 (50 mm) Way Clamps 4BW054 2P-4BW mm 4 x 5.4 mm BW0 2P-4BW0-10 mm 4 x 10 mm BW P-4BW mm 2 x 7.5 mm, 2 x 4.8 mm 7.5/ BW28 2P-4BW mm 2 x 7/8 (28 mm), 2 x 10 mm 28/ Bolt Hole Size: M10 or M8; Material: Polypropylene Single Cleats BW0.3 BW mm mm BW0.35 BW mm-8.5 mm BW0.4 BW mm mm BW0.5 BW mm - 12 mm BW0.6 BW mm mm Fibre Cleats with Rubber Inserts Product Code C Hole Diameter Cable / Fibre Reference Material: Low Density Polythene with Rubber Inserts; Colour: Black All clamps and cleats suitable for M10 + M8 studding. BW0.7-4HOLE 18 mm 4 x 5.5 mm RG223 & RG58-50 Ω BELDEN 9275 & 1505 BW1.2-8HOLE 38 mm 8 x 5.5 mm RG223 & RG58-50 Ω BELDEN 9275 & 1505 BW1.2-HS8 38 mm 8 x 4.8 mm 4.8 mm fibre cables BW1.4-4HOLE 44 mm 4 x 10 mm BELDEN 9913 (10 mm dia.) & RG11-75 Ω BW1.4-6HOLE 44 mm 6 x 8.5 mm SUPERTUFF D.C. 2 CORE (8.5 mm dia.)
3 Studding and Fasteners Most accessories are made of grade A2 stainless steel. Studding (all threads) are cut to length and chamfered at both ends to eliminate injury during installation and to guarantee nuts screw on. CTL Beam Clamps and M10 Welded Studs are also available. Fasteners MKD (CTL Clamps) Product Code Description 1 M10 MKD M10 CTL Clamp with locknut M8 MKD M8 CTL Clamp without locknut for flat metal surfaces or angle irons BPA Tower Leg Adaptors Product Code Colour Pipe/Tower Leg Dia. Nut Size A B C 2 BPA25mm Black Up to 45/50 mm M BPA50mm+ Black Over 45/50 mm M for round tower legs Quick Release Hose Clips Product Code Band Hex Screw Fixing Plate Housing Adjustment Tower Leg 3 QRHOSE127 SS304 SS304 SS410 SS mm mm QRHOSE152 SS304 SS304 SS410 SS mm mm QRHOSE178 SS304 SS304 SS410 SS mm mm Studding M10 Stainless Steel (A2) Studding Product Code Description Length 4 M10x85 M10x85 S/S A2 Studding 85 mm M10x100 M10x100 S/S A2 Studding 100 mm M10x110 M10x110 S/S A2 Studding 110 mm M10x130 M10x130 S/S A2 Studding 130 mm M10x150 M10x150 S/S A2 Studding 150 mm M10x170 M10x170 S/S A2 Studding 170 mm M10x180 M10x180 S/S A2 Studding 180 mm M10x200 M10x200 S/S A2 Studding 200 mm M10x220 M10x220 S/S A2 Studding 220 mm M10x250 M10x250 S/S A2 Studding 250 mm M10x300 M10x300 S/S A2 Studding 300 mm M10x500 M10x500 S/S A2 Studding 500 mm M10X100WSTUD M10 x 100 mm Welded A2 S/S 100 mm Stud length should be total of all C lengths required in table opposite, plus 20 mm spare length. Nuts M10 Nuts, Flats & Spring Washers - Stainless Steel - A2 Grade Product Code Description 5 M10NUTS M10FLATS M10SCWASHERS M10 Hex Full Nuts S/S A2 M10 Flat Washers S/S A2 M10 Spring Coil Washers S/S A2 Stud Ends M10 Stud End Caps Product Code Description 6 M10STUDENDBK M8STUDENDBK M10 Stud End Caps - Black M8 Stud End Caps - Black
4 Combine your individual clamp solution Clamp/Cleat Fastener Stud Nuts etc. Stud End You need to choose the combination and number of clamps and cleats you require. To attach to a tower leg: either M10 MKD or BPA with hose clip 1 With these you then need a stud. These come in various lengths depending on the number and combination of clamps or cleats you require. You then also need nuts, flats and washers. 5 To cover the end of the stud, you need a stud end. (other colours available on request) 6 OR As an option, you can use a welded stud, which can be bent to fit around the tower leg (M10X100WSTUD). Pre-Assembled Clamps Pre-assembled clamps have been added to the range in order to make the ordering and installation processes easier for the customer. The below are a selection of pre-assembled kits that we can offer, however it is possible for customer specific kits to be assembled on request. Pre-Assembled Clamps Product Code Fixing Description Clamps Product Code F180A5-7.5 M10 MKD x 1, M10x180 x 1, M10NUTS x 2, 4BW0 x 2, M10FLATS x 2, M10SCWASHERS x 1, 4BW054 x 2, M10STUDENDBK x 1 DW0085 x 1, F180A5-8.5 M10 MKD x 1, M10x180 x 1, M10NUTS x 2, 4BW0 x 2, M10FLATS x 2, M10SCWASHERS x 1, 4BW054 x 2, M10STUDENDBK x 1 DW0075 x 1, DW5A1 M10 MKD, DW5 Studding and End Cap Type 2 1 x M10 MKD, 1 x M10x130, 2 x M10NUTS, 4BW0 x 1 Alternative 2 x M10FLATS, 1 x M10SCWASHERS, DW0075 x 2, M10STUDENDYW DW0085 x 1 Type 4 1 x M10 MKD, 1 x M10x180, 2 x M10NUTS, 4BW0 x 1, Alternative 2 x M10FLATS, 1 x M10SCWASHERS, DW0 x 1 M10STUDENDYW DW0075 x 3, DW0085 x 1
5 It s all in the detail There are three key features that make these clamps stand apart from the competition, leading to their popularity with installers and network operators alike. All clamps have an external interlocking feature. This means that all cables on the tower can be aligned and also leads to easier installation, and improves the dressing of the cable and its aesthetic appearance. All clamps have an internal locating feature. This means that damage to the cable through twisting due to poor installation is stopped, potentially saving money and reducing downtime on a site due to fixings. Inside the clamp there are ridges which hold the cable in place. This design allows the cable to twist slightly, leaving it free to move with the tower in bad weather conditions, but not to slide through, putting too much stress on the equipment at the top of the tower due to fixings. Accessories Telegärtner s clamps and cleats are also complemented by a full range of installation accessories. These include weatherproof covers for protection of 7-16 DIN connectors on antenna systems, diplexers and TMA s and earth kits for feeder cables. Where upward facing 7-16 DIN connectors on top of such items require protecting from water ingress, then a relevant bung is used with the boot. The bung is available to suit 3/8, 1/2 superflex and 1/2 feeder. GCA Weatherproof Covers Product Code GCA1 GCA2 BUNG10.5 BUNG14 BUNG16 Description Weatherproof boot to suit 1/2 feeder connectors Weatherproof boot to suit 7/8 feeder connectors Insert bung to suit 3/8 superflex feeder for GCA2 Insert bung to suit 1/2 superflex Insert bung to suit 1/2 feeder Earth Grounding Kits Product Code Feeder size (mm) Cable Reference GMT-7N 6-7 Ø CNT300 GMT-11N Ø RG8 / RG214 / CNT400
6 Telegärtner UK Ltd. Unit 1 - A1(M) Business Centre 151 Dixons Hill Road Welham Green Hertfordshire AL9 7JE Tel.: Fax: info@telegaertner.co.uk Web: Your distributor: T00013A0300 1st edition 12/2016
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