Traceable 3D X-Ray Measurements ZEISS METROTOM

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2 Traceable 3D X-Ray Measurements With a computer tomograph, you can successfully perform measuring and inspection jobs yourself with only one X-ray scan. The standard acceptance test, the precision engineering and the sophisticated calibration process ensure the traceability of the system. Linear guideways and a rotary table meet customers' highest demands for precision. The ZEISS CALYPSO reference software is available for metrological evaluation. Easily measuring the unseen The is an industrial computer tomograph for measuring and inspecting complete components made of plastic or light metal. With traditional measuring technology, hidden structures can only be inspected after the time-consuming process of destroying the component layer-by-layer. With the, it is easy to see and evaluate hidden structures and there is no need to perform any intricate clamping. OS user-friendly and powerful Following a short training course on how to use the OS machine software, the operator is able to tomograph components and look into the interior of the component. The software also offers experienced operators many filter and artifact reduction functions. The tomograph data generated can be used for different evaluations or 3D visualizations. Metrological evaluations with ZEISS CALYPSO With ZEISS CALYPSO, the leading software in coordinate measuring technology is available for metrological evaluations. Just as with the measurement data from a ZEISS bridge-type measuring machine, professional analyses of size, form and position are possible without any constraints. Experienced ZEISS CALYPSO users follow a familiar procedure to immediately evaluate METROTOM data. Measurement plans written for bridge-type measuring machines can be used one-to-one for the METROTOM data. The results are directly comparable. Volume visualization and analysis with ZEISS You can use CT visualization software from ZEISS or programs from third-party providers to evaluate and inspect the volume data from the in 3D. Use ZEISS visualization software e.g. to capture the spatial distribution of pores in a component at a glance or to detect hidden defects in the interior. X-ray once, evaluate anytime Whenever a volume dataset is archived, the operator can still access it years later and perform evaluations. For example: if a product is returned, an inspection can be performed to see whether or not a defective component already had defects at the time of delivery which could have caused the defect. Reliable measurements without any detours The has a specified, traceable measuring accuracy as per VDI/VDE 2630 and is calibrated using a patented process. Additional calibrations using limit gages or reference measurements with additional sensors are not necessary. With the, your measurements will be straight forward, fast and reliable. Metrological competence in all components Reliable linear guide and bearing technology like that used in other ZEISS coordinate measuring machines ensures maximum precision and repeatability with the. All travel axes are also CAA corrected, meaning that the measurements of the longitudinal and rotational axes are highly accurate. Any deviations from the ideal axis are considered in the 3D volume calculation. The tube and the detector X-ray components are specially optimized for metrological applications. During the measurement, the position of the focal spot is captured using the tubes to compensate for any deviations. Minute position deviations for the individual pixels are captured and corrected with the detector. 21

3 800 Tube voltage, tube power 130 kv, 39 W 225 kv, 500 W Tube type Closed micro-focus tube Open X-ray technology Source/detector distance 800 mm 800 mm Measuring range dia. 150 mm x 170 mm dia. 170 mm x 150 mm Detector resolution 1536 x 1920 Px 1024 x 1024 Px Enclosure material Polymer concrete Lead 22

4 1500 Tube voltage, tube power Tube type Source/detector distance Measuring range Detector resolution Enclosure material 225 kv, 500 W Open X-ray technology 1500 mm dia. 350 mm x 300 mm 2048 x 2048 Px Lead 23

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6 Specifications Version: May 2016

7 System description Operating mode Measuring principle Sensor technology Software Applications Stop and go mode, measurement in the image Measuring the attenuation of X-ray radiation through matter and volume reconstruction of local attenuation values using cone-beam reconstruction method Flat-panel detector Operating software: OS Dimensional measurements and material analysis Radiation generation and sensor technolgy ZEISS System 800/130 kv 800/225 kv 1500/225 kv Micro-focus tube Max. tube voltage in kv Max. tube current in μa Max. target performance in W Min. focal spot size in mm 0,005 0,007 0,007 Flat-panel detector Number of pixels 1) 1536 x x x 2048 Pixel size in µm 127 x x x 200 Resolution (ISO 15708) 2) Maximum spatial resolution at 10% modulation transfer in µm 3.5 (143 lp/mm 3) ) 6.0 (83 lp/mm 3) ) 4.0 (125 lp/mm 3) ) Accuracy (MPE complies with VDI/VDE 2630 sheet 1.3) 4) Length measurement error 5) E (TS) in µm 6.9+L/100 8+L/100 9+L/50 Probing error PS (TS) in µm PF (TS) in µm Sphere center point error 1) SD (TS) in µm 2.9+L/ L/ L/50 Measuring range and workpiece weight Maximum diameter Landscape (measurement in the image) Portrait in mm Landscape with image field extension Portrait with image field extension Maximum height (measurement in the image) in mm Landscape Portrait Landscape with image field extension Portrait with image field extension Max. permissible workpiece in kg Travel path X axis in mm Y axis in mm Z axis in mm ) 90% active pixels. 2) Factory inspection prior to delivery 3) lp/mm = line pairs per millimeter 4) The given accuracies are valid for the operating conditions listed in the acceptance test report. 5) Measuring length L in mm.

8 Technical features ZEISS System 800/130 kv 800/225 kv 1500/225 kv Positioning system Design: welded steel design with 3 linear axes Design: welded steel design with 3 linear axes Design: welded steel design with 3 linear axes Length measuring system Electro-optical reflected light system, photoelectric, resolution 0.2 µm Electro-optical reflected light system, photoelectric, resolution 0.2 µm Electro-optical reflected light system, photoelectric, resolution 0.1 µm Protective enclosure The 800 satisfies the conditions of Annex 2, Point 3 of the German X-Ray Regulation; it thus meets the requirements of a full protection device. The 800 satisfies the conditions of Annex 2, Point 3 of the German X-Ray Regulation; it thus meets the requirements of a full protection device. The 1500 satisfies the conditions of Annex 2, Point 3 of the German X-Ray Regulation; it thus meets the requirements of a full protection device. Clamping device Changer pallet on rotary table. Changer pallet on rotary table. Changer pallet on rotary table. Environmental requirements 1) Relative humidity 40% to 70% 40% to 70% 40% to 70% Measuring reference +18 C to +22 C +18 C to +22 C +18 C to +22 C temperature Per day 2.0 K/d 2.0 K/d 2.0 K/d Per hour 1.0 K/h 1.0 K/h 1.0 K/h Spatial 1.0 K/m 1.0 K/m 1.0 K/m Requirements for operational readiness Relative humidity 40% to 70% 40% to 70% 40% to 70% Ambient temperature +15 C to +35 C +15 C to +35 C +15 C to +35 C Power rating 1/N/PE 100/110/120/125/230/240 V~ (±10%); Hz. Power consumption: max VA, including computer technology Medium power consumption 1000 W 3/N/PE/400/230~(±10%), Hz. Max. power consumption VA / 1,5-6kW (Power consumption depends on integrated components) Fuse C25A 3/N/PE/400/230~(±10%), Hz. Max. power consumption VA / 1,5-6kW (Power consumption depends on integrated components) Fuse C25A Approvals Regulations 800 and 1500 comply with EC machine directive 2006/42/EC and EMC directive 2014/30/EU. IEC/EN , CFR Disposal ZEISS products and packaging returned to us are disposed of in accordance with applicable legal provisions. Certification/accreditation Quality management system ISO 9001:2008 VDA 6, Parts 4, 2. Version 2005 Environmental management system ISO 14001:2004 Occupational health & BS OHSAS 18001:2007 safety management systems Accredited ISO/IEC 17025:2005

9 sizes Dimensions in mm Weight in kg Overall machine dimensions Max. workpiece size Rotary table Width Length Height Diameter Height Diameter B6 B5 B7 D1 B18 B22 800/130 kv ) /225 kv ) /225 kv ) /130 kv D1 B18 B7 B22 B5 B6 800/225 kv B7 1500/225 kv B7 B5 Note: the given dimensions and weights are approximate values. Subject to change. Actual appearance of specific sizes may vary from illustration. Dimensioning based on DIN :2009. B5 B6 B6 EN_60_022_0340VII Printed in Germany WD-CZ-IV/2016 N00 Subject to change in design and scope of delivery and as a result of ongoing technical development. Printed on chlorine-free bleached paper. Carl Zeiss Industrielle Messtechnik GmbH 1) Max. specifications - not available in combination Carl Zeiss Industrielle Messtechnik GmbH Oberkochen / Germany Sales: Service: Fax: info.metrology.de@zeiss.com Internet: Carl Zeiss Industrial Metrology, LLC 6250 Sycamore Lane North Maple Grove, MN 55369/USA Phone: Fax: info.metrology.us@zeiss.com Internet:

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