Penetration: Penetrometer PNR 12 (Bitumen)

Transcription

1 Penetration: Penetrometer PNR 12 (Bitumen) Standards depend on the selected accessories ASTM D5, EN 1426, JIS K 2207 Product group(s): User group(s): Scope: Consistency & Ductility Airports & Aviation, Asphalt, Bitumen, Mastics, Penetration, Regulatory Authorities, Road Research, Tar, Various The Penetrometer PNR 12 is suitable for measurements according various "Bitumen" methods. Needle-Penetration: To measure the consistency of semi-solid and solid bituminous mixtures. Rod-Penetration: To measure the apparent viscosity (Bitumen No) of filler aggregates used in bituminous mixtures. Cone-Penetration: To determinate the consistency of hot-applied, fuel-resistant joint sealants with or without being immersed in fuel or oil. The Penetration is used to measure the resistance which a material under specified test conditions provides against being pierced by a specifically shaped penetrator. Beside the configuration of the penetrator used, prime importance attaches to such factors as temperature, time and load specified by the different standard methods of test. PNR 12 allows fully automatic measurements on electrically conductive samples, as well as on non-conductive samples with the optional patented Force-Sensor-Plunger. The Surface-Detection Software of the PNR 12 will be activated by Force-Sensor-Plungers. This option will detect the surface of nonconductive samples, even underneath a layer of water, It starts the standardized test sequence and reports the results automatically. Fully "Automatic Surface-Detection" Jog-shuttle driven menu (turn & push) Manual & electronic positioning Movement by stepper motor LED illumination PNR 12 - Automatic Penetrometer Depending on accessories suitable for: Needle-Penetration Rod-Penetration Cone-Penetration and further applications Accessories (plungers, needles etc.) are required, but not included. All test kits that fit the PNR 10 & 21 models are suitable for the PNR 12, too. (Except for the Ball-Penetration Method) More details are mentioned in the "Order Number" section Technical Data Measuring Range: Max. Test Load: Resolution: Test Duration: Start Delay: Value Conversion: Surface Detector: Data Output: Bench space: Weight: 0 to 80 mm 2 kg 0.01 mm 0.1 to seconds (preset standard duration: 5 seconds) adjustable up to max. of 600 sec. (10 minutes) NLGI-class, EN-bitumen value, c-value, 1/4-cone to solid-cone, 1/2-cone to solid-cone for electrically conductive samples (optional for non-conductive samples) USB interface to connect printer or USB-stick (WxHxD) 350 x 350 x 600 mm 11 kg Page: 1

2 Main Unit / PNR 12 - Automatic Penetrometer For numerous test methods and applications. Accessories have to be selected according to the standard. (Suitable for: Needle-, Cone-, Rod-Penetration and further methods) Features: manual positioning by jog-shuttle operation electronic positioning to a preset depth with Memory-function automatic surface detection fully automatic measurements of electrically conductive samples fully automatic measurements of non-conductive samples (optional) automatic data evaluation against limit values set auto-start function 16 user programs possible magnifier & extra bright LED-sample illumination Microcomputer, graphical display, electronic distance measuring device, stepper motor for exact positioning, conductivity sensor, plastic housing with stable base plate and software for fully automatic measurements of electrically conductive samples, as well as of non-conductive samples using the optional patented Force-Sensor-Plunger. Microcomputer: Microprocessor with FPGA for real-time measurement, large display (blue / white), intuitive jog-shuttle driven graphical menu (turn & push), help and guide functions, data-management via LAN and USB, LIMS compatibility, statistics and database function, automatic data evaluation against limit values set. Interface: USB for keyboard, printer and stick, LAN for data transfer to PC. Easy firmware-update via USB. Software: - Auto-Start function for program program positions for user defined programs - Automatic surface detection: by conductivity sensor (included) with force sensor (Requires a Force-Sensor-Plunger - not included) - Conversion of results: NLGI-classification ASTM D 217 Bitumen classification EN 1426 Quarter- and Half-Scale Cone into Full-Scale Cone Margarine C-value 80g and 160g Electronic Elements: Distance measuring device (1/100 mm), stepper motor, LED-sample illumination with flexible arm, electronic detector for conductive samples (conductivity sensor), PT-100 receptacle for temperature logging. Mechanical Elements: Penetrometer base plate with leveling feet and removable aluminum test table, instrument housing made of plastics, magnifier with flexible arm, plunger holder with solenoid release mechanism for test bodies up to 2 kg. 1 conductivity sensor, 1 Leveling bulb Note - To be ordered separately: Accessories in compliance with different test standards or samples (plunger, needle, cone etc.) Recommended extensions: force-sensor plunger, temperature-sensor PT-100, calibration-set, keyboard Power supply: 100/240 V, 50/60 Hz / PNR 12 - Automatic Penetrometer Like but: Power supply: 100/240 V, 50/60 Hz, US-plug Page: 2

3 / Test Kit "Needle - ASTM" ASTM D5 - AASHTO T49 - JIS K 2207 Suitable for: bituminous materials, chocolate, compact powder, lipstick, soap, yeast 3 standard needles, 2.5 g, brass/steel, precision made ( ) 1 plunger 47.5 g ( ) 1 load weight 50 g ( ) 5 sample jars I, Ø 55 x 35 mm ( ) 1 tempering bath ( ) 1 Petri dish, Ø 43 x 11 mm ( ) / Test Kit "Needle - EN" EN 1426 (IP 49 obs.) Suitable for: bituminous materials, chocolate, compact powder, lipstick, soap, yeast 1 plunger 47.5 g ( ) 1 load weight 50 g ( ) 5 sample jars I, Ø 55 x 35 mm ( ) 1 sample jar III, Ø 70 x 45 mm ( ) 1 sample jar V, Ø 55 x 60 mm ( ) 1 reduction ring Ø 36 / 53 x 20 mm ( ) 1 reduction ring Ø 36 / 53 x 30 mm ( ) 1 tempering bath with serpentine heat exchanger tube ( ) 1 thermometer ASTM 63C ( ) 1 thermometer ASTM 64C ( ) Note! for standard acc. to IP 49 obs. is required: 150g load weights ( & ) and thermometer ASTM 17C ( ) / Test Kit "Needle - manually <350 PU" ASTM D 5 (<350 PU) - EN 1426 (<330 PU) Suitable for: Bitumen with an expected immersion depth of less than 35 mm 1 plunger 97.5 g ( ) 3 sample jars I, Ø 55 x 35 mm ( ) 1 sample jar III, Ø 70 x 45 mm ( ) 1 tempering bath (Ø 160 x 80 mm) with serpentine heat exchanger tube ( ) 1 thermometer ASTM 63C ( ) Note! for manual surface detection with PNR 12 Page: 3

4 / Test Kit "Needle - automatic <160 PU" ASTM D 5 (<160 PU) - EN 1426 (<160 PU) Suitable for: Bitumen with an expected immersion depth of less than 16 mm after 5 seconds with 100 g weight 1 sensor plunger 97.5 g ( ) 3 sample jars I, Ø 55 x 35 mm ( ) 1 tempering bath (Ø 160 x 80 mm) with serpentine heat exchanger tube ( ) 1 temperature sensor PT-100 ( ) Note! for automatic surface detection with PNR 12 only! / Test Kit "Needle - manually >330 PU" ASTM D 5 (>350 PU) - EN 1426 (>330 PU) Suitable for: Bitumen with an expected immersion depth of more than 33 mm 3 long standard needles 2.5 g, brass/steel, precision, ( ) 1 plunger 97.5 g ( ) 3 sample jars I, Ø 55 x 70 mm ( ) 1 tempering bath (Ø 160 x 80 mm) with serpentine heat exchanger tube ( ) 1 thermometer ASTM 63C ( ) Note! for manual surface detection with PNR / Test Kit "Needle - automatic <160 PU modified" ASTM D 5 (<160 PU) Suitable for: modified Bitumen with an expected immersion depth of less than 16 mm after 60 seconds with 200 g weight 1 sensor plunger 97.5 g ( ) 1 load weight, 100 g ( ) 3 sample jars I, Ø 55 x 35 mm ( ) 1 tempering bath (Ø 160 x 80 mm) ( ) 1 temperature sensor PT-100 ( ) Note! for automatic surface detection with PNR 12 only! / Test Kit "Ram - Bitumen Number" (van der Baan) EN Suitable for: bitumen 1 ram Ø 8 mm, 15 g, aluminum ( ) 1 sample jar Ø 30 mm x 30 mm ( ) / Test Kit "Optional Hollow Cone - Filler" Page: 4

5 ASTM D EN Suitable for: Sealant, Fillers 1 optional hollow cone g, brass/steel ( ) 1 plunger 47.5 g ( ) 1 sample jar I, Ø 55 x 35 mm ( ) 1 tempering bath ( ) 1 spacer plate for tempering bath ( ) Options & Accessories / Standard Needle, 2.5 g (precision made) ASTM D 5 - EN JIS K2207 (lp 49 obs.) and other applications made of brass / stainless steel / Standard Needle, 2.5 g (factory certified) ASTM D 5 - EN JIS K2207 (lp 49 obs.) and other applications made of brass / stainless steel / Standard Needle, 2.5 g (officially certified) ASTM D 5 (suitable for EN 1426 and lp 49 obs.) made of brass / stainless steel / Sensor-Plunger - Force 47.5 g (PNR 12 only) 1 load weight of 2/5/10/50 or 100 g can be added. (Same like ) / Sensor-Plunger - Force 97.5 g (PNR 12 only) 1 load weight of 2/5/10/50 or 100 g can be added. A plunger with an extremely sensitive force sensor for the automatic surface detection underneath a layer of water. It activates the related the PNR 12 software automatically. Suitable for Bitumen-samples <160 PU! / Sensor-Plunger - Force 97.5 g extra long (PNR 12 only) Up to 4 load weights of 2/5/10/50 or 100 g can be added. (Same like ) / Additional Weight for Sensor-Plunger, 50 g / Additional Weight for Sensor-Plunger, 100 g / Additional Weight for Sensor-Plunger, 10 g / Additional Weight for Sensor-Plunger, 5 g / Additional Weight for Sensor-Plunger, 2 g / Calibration Kit - PNR 12 Page: 5

6 for calibration of distance, time and temperature for distance calibration: 1 test ram & 4 gauge blocks (5 / 9 / 15 & 25 mm) for time calibration: 1 contact-rod & 1 stop watch (electric input) for temperature calibration: 2 reference-plug (+20 C & +90 C / Calibration Kit - PNR 12 (officially certified) for calibration of distance, time and temperature for distance calibration: 1 test ram & 4 gauge blocks (5 / 9 / 15 & 25 mm) for time calibration: 1 contact-rod & 1 stop watch (electric input) with DKD certificate (Deutscher Kalibrierdienst) for temperature calibration: 2 reference-plug (+20 C & +90 C) & 1 thermometer ASTM D 63C, officially certified / Keyboard - English layout 86 keys (no numeric block), black housing & keys, incl. adapter (USB socket on PS/2 plug) Dimensions approx.: 282 x 132 x 26 mm, 400 g, cable length 1.75 m / Electronic Stop Watch with electric start-input Power supply: 100/240 V, 50/60 Hz / Impact Printer (mono) for single sheets & continuous paper to record data like test results, duration of test, etc. (instead of a PC) 2 data cables (9-pin , USB ), 1 ink ribbon (black) Technical Data: Line spacing: 80 characters per line (10 cpi) Page size : 257 x 364 mm (sheet), 254 x mm (roll) Ports: serial (9-pin), USB (1.1) Dimensions: 37 x 28 x 16 cm (WxDxH) Weight: 5 kg Power supply: 220/240 V, 50/60 Hz / Ink Ribbon, black, for serial impact printer / Halogen Desk Lamp extra bright, to be placed beside the penetrometer; highly recommended if testing bituminous materials under water surface Power supply: 230 V, 50 Hz / Bulb (12 V, 20 W) for halogen desk lamp / Temperature Sensor with PT-100 to monitor the sample-bath temperature / Thermometer ASTM 17C Range: +19 to +27 : 0.1 C Length: 275 mm, Immersion: total, Ø 6.5 mm / Thermometer ASTM 17C Page: 6

7 Range: +19 to +27 : 0.1 C (officially certified) / Thermometer ASTM 17F Range: +66 to +80 : 0.2 F Length: 275 mm, Immersion: total, Ø 6.5 mm / Thermometer ASTM 17F Range: +66 to +80 : 0.2 F (officially certified) / Thermometer ASTM 63C Range: -8 to +32 : 0.1 C (officially certified) / Thermometer ASTM 64C Range: +25 to +55 : 0.1 C (officially certified) / Circulator-Bath Set (+5/+100) with cooling-coil, intermediate bottom, cooler and insulated hose set Bath for direct tempering in the bath and / or for heating of small instruments without circulation pump (external tempering). Stainless steel bath with drain tap. Thermostat with digital display, splash-proof keypad, integrated heater, pump and over-temperature protection. Circulation Cooler for cooling or counter cooling the circulator-bath. Cooler with tank, Pt100, digital display, pump and liquid level indication. 1 circulator-bath ( ), 1 intermediate bottom ( ), 1 cooling-coil ( ), 1 insulated hose-set (Ø 8 mm, 2x 2m) ( ), 1 circulation cooler ( ) Technical Data: Working range: +5 to +100 C (at +5 to +40 C ambient temp.) Display / Resolution: digital / 0.1 C Bath Heater capacity : 2000 W Pump-Pressure capacity : 15 l/min, 350 mbar Volume: 27 l Bath opening: 36 x 30 x 20 cm (WxDxH) Dimensions / Weight: 57 x 37 x 42 cm (WxDxH), 13 kg Cooler Cooling capacity: 300 W at +15 C Pump-Pressure capacity: 20 l/min, 200 mbar Pump-Suction capacity: 17 l/min, 180 mbar Volume: 1.4 l Dimensions / Weight: 23 x 36 x 38 cm (WxDxH), 23 kg Power supply: 230 V, 50 Hz, EU-plug / Circulator-Bath Set (+5/+100) Like but: Power supply: 115 V, 60 Hz Spare Parts / Electronic surface detector for conductive samples with contact hook and connection wire / Leveling Bulb - PNR (with pole for horizontal adjustment) Order Guideline Minimum equipment: Spares (approx. 1 year): Additional requirements: 1 x & Test Kit (needle, cone etc.), Accessories acc. to test kit: Needle or Cone, Thermometer Page: 7