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1 51
2 Vision sensors Edge/Profile recognition
3 Vision sensors VeriSens Overview product family VXS 103M10 VXS 103M16 VXS 103M10WR VXS 103M16WR Vision sensors VeriSens Overview VeriSens Series 100 VeriSens Series 100 VeriSens Series 100 IP 69K High Sensitive Progressive Scan CCD High Sensitive Progressive Scan CCD High Sensitive Progressive Scan CCD VeriSens Series 100 IP 69K High Sensitive Progressive Scan CCD pixel quantity 656 x x x x 494 objectiv (focal distance) 10 mm 16 mm 10 mm 16 mm min. object distance 50 mm 60 mm 50 mm 60 mm lighting LED red lighting LED white signal processing processor Baumer FEX 3.0 communication serial setting up USB.0 process interface RS 485 processor Baumer FEX 3.0 setting up USB.0 process interface RS 485 processor Baumer FEX 3.0 setting up USB.0 process interface RS 485 processor Baumer FEX 3.0 setting up USB.0 process interface RS 485 housing material aluminum and polycarbonat aluminum and polycarbonat stainless steel stainless steel Page
4 Vision sensors VeriSens Overview VXS 1003M10 VXS 1003M16 VXS 0501M10 VeriSens Series 1000 VeriSens Series 1000 VeriSens Series 500 High Sensitive Progressive Scan CCD High Sensitive Progressive Scan CCD CMOS 656 x x x mm 16 mm 10 mm 50 mm 60 mm 50 mm - processor Baumer FEX 3.0 processor Baumer FEX 3.0 processor Baumer FEX.5 3 MByte USB.0 USB.0 USB.0 aluminum and polycarbonat aluminum and polycarbonat aluminum and polycarbonat Vision sensors VeriSens Overview 515
5 Vision sensors VeriSens General information The new image-processing vision sensors VeriSens from Baumer close the gap between classical optical sensors and complex vision systems. Their high-resolution image sensor permits -dimensional, i.e. arial inspection of objects. For this purpose, VeriSens vision sensors offer extensive functions, thus supporting numerous inspection tasks in automation technology. Due to the innovative Baumer FEX processor technology, Baumer VeriSens vision sensors are characterized by an extremely compact design. They provide process reliability and user-friendliness unachieved in this class until today. Vision sensors VeriSens Introduction Applications Completeness checking Placement checking in the handling industry Presence checking Seal checking and inspection of labels in the packaging industry Location and position detection The Baumer VeriSens is a flexible solution for many sensor applications in automated production. The VeriSens offers an extensive library of pre-configured functions for this purpose. You can define the job of your VeriSens according to your requirements. The parameters are simply set with the configuration software on a PC. Within the shortest time you can reliably implement simple presence checks up to extensive 100 % inspections of several object properties simultaneously. Several jobs can be loaded into a VeriSens. The current job is selected automatically via digital inputs by a PLC or manually by the operator. This also permits the switching between different jobs when changing products subjected to inspection. Once the parameters have been set, the VeriSens operates completely autonomously and reliably just like a sensor should! Detection of the correct position of objects in material handling Characteristics and advantages Pre-configured sensor functions support many inspection tasks Position correction functions in the x, y and rotation directions allow for reliable operation even with varying position of the inspected specimen Inspection tasks can be selected by digital inputs Compact design with integrated LED illumination, precision optics and processing electronics 516
6 Vision sensors VeriSens Technology and operation The VeriSens is equipped with integrated LED illumination, precision optics, a CCD camera, processing electronics and interfaces, all contained in a very compact, rugged aluminum housing. This permits stand-alone operation without additional external modules. The Baumer FEX image processor calculates all object contours in a grey-value image in real-time and with subpixel accuracy, even at minimum brightness contrast. The VeriSens Application Suite Intuitive user guidance Configuring a VeriSens vision sensor easily takes place with the Application Suite control program on a PC or laptop. The graphical user interface of the Application Suite is characterized by a straightforward user guidance. It also provides intuitive support for people not specialized in setting up an image processing application. Apart from the actual inspection function, VeriSens can also be connected conveniently to a PLC. Numerous additional functions are available to the professional, such as functions otherwise offered by expensive vision systems only. These functions include the detection of image sequences in real-time for offline parameter setting of the sensors, the convenient management of configuration data, the visualization of statistical data and the evaluation of characteristic process parameters. Fast live image display in high-quality resolution Vision sensors VeriSens Introduction Status and statistical data display for process monitoring Simple parameter setting of the sensor functions with a clearly arranged interface. Comprehensive help text for each function 517
7 Vision sensors VeriSens Series 100 VXS 103M10 focal distance = 10 mm serial data interface reliable contour based analysis intuitive user interface Vision sensors VeriSens Series 100 VXS 103M10 general data high sensitive progressive scan CCD pixel quantity 656 x 494 version monochromatic speed high resolution mode: high speed mode: objectiv (focal distance) min. object distance inspection field at 60 mm object distance at 100 mm object distance at 00 mm object distance at 300 mm object distance max. 30 inspections/sec max. 50 inspections/sec 10 mm 50 mm 4 x 18 mm 43 x 3 mm 9 x 69 mm 140 x 106 mm number of jobs (products) up to 55 features per job 3 signal processing processor Baumer FEX 3.0 inputs VDC 4x input digital trigger, job options 1 +, job option 3 / external Teach-in 4x output digital pass / fail, ready, alarm, flash sync communication serial setting up USB.0 process interface RS 485 electrical data voltage supply range +Vs VDC power consumption max. typ. 6 W mechanical data width / diameter 48 mm height / length 94 mm depth 49,5 mm type rectangular housing material aluminum and polycarbonate weight 50 g ambient conditions operating temperature C humidity % (non-condensing) protection class IP 64 accessories mounting bracket straight mounting bracket angular USB cable VeriSens Application Suite CD for details, see accessories section dimension drawing 1: IN1 (trigger) : Power +4 VDC 3: OUT1 (ready) 4: OUT (pass / fail) : OUT3 (alarm) : IN (job) 3 7: Ground 8: IN3 (job) 1: OUT4 (flash) : IN4 (job / Teach) 3: Ground 4 4: RS : RS 485- connectors ESG 34FP000B 8 pin m straight (shielded) ESG 34FP0500B 8 pin 5 m straight (shielded) ES 34CPB 5 pin m straight (shielded) ES 34CP5B 5 pin 5 m straight (shielded) additional cable connectors and field wireable connectors, see accessories order reference lighting outputs VXS 103M10RR LED red (typ. 660 nm) PNP 100 ma VXS 103M10WR LED white PNP 100 ma 518
8 Vision sensors VeriSens Series100 VXS 103M16 focal distance = 16 mm serial data interface reliable contour based analysis intuitive user interface general data high sensitive progressive scan CCD pixel quantity 656 x 494 version monochromatic speed high resolution mode: high speed mode: objectiv (focal distance) min. object distance inspection field at 60 mm object distance at 100 mm object distance at 00 mm object distance at 300 mm object distance max. 30 inspections/sec max. 50 inspections/sec 16 mm 60 mm 13 x 10 mm 5 x 19 mm 55 x 4 mm 86 x 64 mm number of jobs (products) up to 55 features per job 3 signal processing processor Baumer FEX 3.0 inputs VDC 3x input digital trigger, job options 1 +, job option 3 / external Teach-in 3x output digital pass / fail, ready, alarm, flash sync communication serial setting up USB.0 process interface RS 485 electrical data voltage supply range +Vs VDC power consumption max. typ. 6 W mechanical data width / diameter 48 mm height / length 94 mm depth 49,5 mm type rectangular housing material aluminum and polycarbonate weight 50 g ambient conditions operating temperature C humidity % (non-condensing) protection class IP 64 accessories mounting bracket straight mounting bracket angular USB cable VeriSens Application Suite CD for details, see accessories section dimension drawing 1: IN1 (trigger) : Power +4 VDC 3: OUT1 (ready) 4: OUT (pass / fail) 5: OUT3 (alarm) 6: IN (job) 7: Ground 8: IN3 (job) 1: OUT4 (flash) : IN4 (job / Teach) 3: Ground 4: RS : RS 485- connectors Stecker-Bild ESG 34FP000B 8 pin m straight (shielded) ESG 34FP0500B 8 pin 5 m straight (shielded) ES 34CPB 5 pin m straight (shielded) ES 34CP5B 5 pin 5 m straight (shielded) additional cable connectors and field wireable connectors, see accessories Vision sensors VeriSens Series 100 VXS 103M16 order reference lighting outputs VXS 103M16RR LED red (typ. 660 nm) PNP 100 ma VXS 103M16WR LED white PNP 100 ma 519
9 Vision sensors VeriSens Series 100 IP 69K VXR 103M10WR focal distance = 10 mm stainless steel vision sensor reliable contour based analysis intuitive user interface general data dimension drawing high sensitive progressive scan CCD pixel quantity 656 x 494 version monochromatic speed high resolution mode: high speed mode: max. 30 inspections/sec max. 50 inspections/sec objectiv (focal distance) 10 mm min. object distance 50 mm Vision sensors VeriSens Series 100 IP 69K VXR 103M10 inspection field at 60 mm object distance 4 x 18 mm at 100 mm object distance 43 x 3 mm at 00 mm object distance 9 x 69 mm at 300 mm object distance 140 x 106 mm number of jobs (products) up to 55 features per job 3 signal processing processor Baumer FEX 3.0 inputs VDC outputs PNP 100 ma 4x input digital trigger, job options 1 +, job option 3 / external Teach-in 4x output digital pass / fail, ready, alarm, flash sync communication serial setting up USB.0 process interface RS 485 electrical data voltage supply range +Vs VDC power consumption max. typ. 6 W mechanical data width / diameter 55 mm height / length 101,4 mm depth 54, mm type rectangular housing material stainless steel material cover glass laminated safety glass Siplex VSG weight 670 g ambient conditions operating temperature C humidity % (non-condensing) protection class IP 69K 1: IN1 (trigger) : Power +4 VDC 3: OUT1 (ready) 4: OUT (pass / fail) 5: OUT3 (alarm) 6: IN (job) 7: Ground 8: IN3 (Job) 1: OUT4 (flash) : IN4 (job / teach) 3: Ground 4: RS : RS accessories VeriSens Application Suite CD for details, see accessories section order reference VXR 103M10WR lighting LED white 50
10 Vision sensors VeriSens Series100 IP 69K VXR 103M16WR focal distance = 16 mm stainless steel vision sensor reliable contour based analysis intuitive user interface general data high sensitive progressive scan CCD pixel quantity 656 x 494 version monochromatic speed high resolution mode: high speed mode: objectiv (focal distance) min. object distance inspection field at 60 mm object distance at 100 mm object distance at 00 mm object distance at 300 mm object distance max. 30 inspections/sec max. 50 inspections/sec 16 mm 60 mm 13 x 10 mm 5 x 19 mm 55 x 4 mm 86 x 64 mm number of jobs (products) up to 55 features per job 3 signal processing processor Baumer FEX 3.0 inputs VDC outputs PNP 100 ma 4x input digital trigger, job options 1 +, job option 3 / external Teach-in 4x output digital pass / fail, ready, alarm, flash sync communication serial setting up USB.0 process interface RS485 electrical data voltage supply range +Vs VDC power consumption max. typ. 6 W mechanical data width / diameter 55 mm height / length 101,4 mm depth 54, mm type rectangular housing material stainless steel material cover glass laminated safety glass Siplex VSG weight 670 g ambient conditions operating temperature C humidity % (non-condensing) protection class IP 69K accessories VeriSens Application Suite CD for details, see accessories section dimension drawing 1: IN1 (trigger) : Power +4 VDC 3: OUT1 (ready) 4: OUT (pass / fail) 5: OUT3 (alarm) 6: IN (job) 7: Ground 8: IN3 (job) 1: OUT4 (flash) : IN4 (job / Teach) 3: Ground 4: RS : RS Stecker-Bild Vision sensors VeriSens Series 100 IP 69K VXR 103M16 order reference VXR 103M16WR lighting LED white 51
11 Vision sensors VeriSens Series 1000 VXS 1003M10 focal distance = 10 mm extensive function library reliable contour based analysis intuitive user interface Vision sensors VeriSens Series 1000 VXS 1003M10 general data high sensitive progressive scan CCD pixel quantity 656 x 494 version monochromatic speed high resolution mode: high speed mode: objectiv (focal distance) min. object distance inspection field at 60 mm object distance at 100 mm object distance at 00 mm object distance at 300 mm object distance max. 30 inspections/sec max. 50 inspections/sec 10 mm 50 mm 4 x 18 mm 43 x 3 mm 9 x 69 mm 140 x 106 mm number of jobs (products) up to 55 features per job 3 signal processing processor Baumer FEX 3.0 inputs VDC 3x input digital trigger, job options 1, job options / external Teach-in 3x output digital pass / fail, ready alarm / flash sync communication serial USB.0 electrical data voltage supply range +Vs VDC power consumption max. typ. 6 W mechanical data width / diameter 48 mm height / length 94 mm depth 49,5 mm type rectangular housing material aluminum and polycarbonate weight 50 g ambient conditions operating temperature C humidity % (non-condensing) protection class IP 64 accessories mounting bracket straight mounting bracket angular USB cable VeriSens Application Suite CD for details, see accessories section dimension drawing 1: IN1 (trigger) : Power +4 VDC 3: OUT1 (ready) 4: OUT (pass / fail) : OUT3 (flash / alarm) : IN (job) 3 7: Ground 8: IN3 (job) connectors ESG 34FP000B 8 pin m straight (shielded) ESG 34FP0500B 8 pin 5 m straight (shielded) ESG 34FP1000B 8 pin 10 m straight (shielded) ESW 33FP1000B 8 pin 10 m angular (shielded) order reference lighting outputs VXS 1003M10RS LED red (typ. 660 nm) PNP 100 ma VXS 1003M10WS LED white PNP 100 ma 5
12 Vision sensors VeriSens Series 1000 VXS 1003M16 focal distance = 16 mm extensive function library reliable contour based analysis intuitive user interface general data high sensitive progressive scan CCD pixel quantity 656 x 494 version monochromatic speed high resolution mode: high speed mode: objectiv (focal distance) min. object distance inspection field at 60 mm object distance at 100 mm object distance at 00 mm object distance at 300 mm object distance max. 30 inspections/sec max. 50 inspections/sec 16 mm 60 mm 13 x 10 mm 5 x 19 mm 55 x 4 mm 86 x 64 mm number of jobs (products) up to 55 features per job 3 signal processing processor Baumer FEX 3.0 inputs VDC 3x input digital trigger, job options 1, job options / external Teach-in 3x output digital pass / fail, ready alarm / flash sync communication serial USB.0 electrical data voltage supply range +Vs VDC power consumption max. typ. 6 W mechanical data width / diameter 48 mm height / length 94 mm depth 49,5 mm type rectangular housing material aluminum and polycarbonate weight ambient conditions 50 g operating temperature C humidity % (non-condensing) protection class IP 64 accessories mounting bracket straight mounting bracket angular USB cable VeriSens Application Suite CD for details, see accessories section dimension drawing 1: IN1 (trigger) : Power +4 VDC 3: OUT1 (ready) 4: OUT (pass / fail) : OUT3 (flash / alarm) : IN (job) 3 7: Ground 8: IN3 (job) connectors ESG 34FP000B 8 pin m straight (shielded) ESG 34FP0500B 8 pin 5 m straight (shielded) ESG 34FP1000B 8 pin 10 m straight (shielded) ESW 33FP1000B 8 pin 10 m angular (shielded) Vision sensors VeriSens Series 1000 VXS 1003M16 order reference lighting outputs VXS 1003M16RS LED red (typ. 660 nm) PNP 100 ma VXS 1003M16WS LED white PNP 100 ma 53
13 Vision sensors VeriSens Series 500 VXS 0501M10 focal distance = 10 mm fast position correction reliable contour based analysis intuitive user interface Vision sensors VeriSens Series 500 VXS 0501M general data CMOS pixel quantity 30 x 40 version monochromatic speed max. 50 inspections/sec objectiv (focal distance) 10 mm min. object distance 50 mm inspection field at 60 mm object distance 19 x 14 mm at 100 mm object distance 35 x 6 mm at 00 mm object distance 73 x 55 mm at 300 mm object distance 111 x 84 mm number of jobs (products) 4 features per job 5 signal processing processor Baumer FEX.5 3 MByte inputs VDC 3x input digital trigger, job options 1 + 3x output digital pass / fail, ready alarm / flash sync communication serial USB.0 electrical data voltage supply range +Vs VDC power consumption max. typ. 6 W mechanical data width / diameter 48 mm height / length 94 mm depth 49,5 mm type rectangular housing material aluminum and polycarbonate weight 50 g ambient conditions operating temperature C humidity % (non-condensing) protection class IP 64 accessories mounting bracket straight mounting bracket angular USB cable VeriSens Application Suite CD for details, see accessories section dimension drawing 1: IN1 (trigger) : Power +4 VDC 3: OUT1 (ready) 4: OUT (pass / fail) : OUT3 (flash / alarm) : IN (job) 7: Ground 8: IN3 (job) 3 connectors ESG 34FP000B 8 pin m straight (shielded) ESG 34FP0500B 8 pin 5 m straight (shielded) ESG 34FP1000B 8 pin 10 m straight (shielded) ESW 33FP1000B 8 pin 10 m angular (shielded) order reference lighting outputs VXS 0501M10WS LED white PNP 100 ma 54
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