Homag Single-Sided Softforming Machine, Model KLO 79/1/E12/S3

Transcription

1 Tech. Spec /22/96 Homag Single-Sided Softforming Machine, Model KLO 79/1/E12/S3 The machine base is manufactured with a continuous machine frame, offtrim collection channel, centralized chip collection dust port, unit support beam and automatic feed track system. The feed chain track is equipped with 80 mm (3-5/32") wide chain plates with vulcanized rubber inserts and centralized lubrication. Top pressure beam equipped with double wide compound v-belt, with motorized height adjustment for panel thickness. Upper working heads of work stations linked to top pressure beam for automatic adjustment to panel thickness. Outrigger panel support with roller track extractable to 1000 mm (39-3/8"). Separate glue roller drive takes over when chain track stops. Technical Specifications working level 950 mm (37-13/32") working width min. 85 mm (3-11/32") with thickness 22 mm (7/8") 125 mm (4-15/16") with thickness 60 mm (2-3/8") panel overhang 50 mm (1-31/32 ) workpiece thickness min. 7 mm (9/32") max. 60 mm (2-3/8") profile depth top max. 20 mm (25/32") profile depth bottom max. 15 mm (19/32") edge thickness strips 0.4 mm to 12 mm (0.016" to 15/32") coils 0.3 mm to 3 mm (0.012" to 1/8") processing limits strips 500 mm 2 (1.39 sq in) coils 135 mm 2 (.19 sq in) operating voltage 230 volt 3-phase, 60 cycle control voltage 115 volt machine color grey RDS Feed speed infinitely variable from 12 M/min to 24 M/min (39 ft/min to

2 Tech. Spec Page 2 78 ft/min). Note: Max. adjusting range is not necessarily the appropriate working speed. Electrical equipment according to UL regulations. Control of work safety through the German Wood Trade Association. In case of variations in technical specifications and capacities between the base machine and working units, the specifications and capacities given for the working units are to be considered as correct. Conditions of floor at installation site must be according to foundation plan. Adjustable Infeed Fence with digital counter Chip Conveyor Belt Homag Unit #0429 used to increase efficiency of dust extraction system Top & Bottom Solvent Application Unit for spray application of separating agent equipped with two liter solvent tank Top & Bottom Scoring Unit for Inlay Homag Unit #1135/1152 two (2) motors, 1 kw, 200 cycle, rpm height adjustment with top pressure beam tracing from the top and side motors running with direction of feed spindle adjustment for motor and tracing wheels * including two diamond-tipped scoring saws 70 mm x 25 mm, HSK 25, Z = 9+3+3

3 Tech. Spec Page 3 Universal Trimming Unit UF 12 with trimming column two (2) horizontal and cross slides with spindle adjustment electro-pneumatic control of first motor for intermediate trimming two (2) motors, 3 kw, 150 cycle, 9000 rpm tiltable two (2) dust extraction hoods mounted at top with pole changing switch for direction of rotation without tooling includes air jet for panel cleaning Noise Reduction Enclosure for panel sizing section with centralized dust extraction port Quick Melt Gluing Unit QE 34 Homag Unit #2125/S melting unit with container for granules electronic temperature adjustment with LED readout glue roller diameter 34 mm (1-11/32") glue roller heated controlled level of melting quantity through automatic sensor purge button spill plate dump gate Magazine HL 26 with infeed angle of 13 edge thickness 0.4 mm to 14 mm (0.016" to 9/16") edge width 16 mm to 65 mm (5/8" to 2-9/16") processing limits 360 mm 2 (0.56 sq in) min. edge length 240 mm (9-7/16") solid wood band feed max. length 1300 mm (51-3/16") strip feed

4 Tech. Spec Page 4 Clipping Unit for single roll max. edge thickness 3.0 mm (0.12") max. edge width 65 mm (2-9/16") processing limits 135 mm 2 (0.19 sq in) PVC max. roll diameter 900 mm (35-7/16") Additional Equipment for Hot Melt Softforming Unit Homag Unit #2480 glue application to edge material or panel electro-pneumatically controlled cooling blower mounted at end of pressure zone air jet for cleaning panel overhang area Multiple Pressure Zone G Homag Unit #2543 rotating pressure zone for mounting pressure roller sets manual horizontal and vertical adjustment one (1) pressure roller driven, diameter 200 mm (7-7/8") with pneumatic pressure adjustment one (1) set pressure rollers G for straight edges available space for three (3) additional sets of profile pressure rollers G Profile Pressure Roller Set for basic Unit G for mounting on multiple pressure zone from above Profile Pressure Roller Set for basic Unit G for mounting on multiple pressure zone from below Snipping Unit HL 05 for straight and chamfer snipping with two (2) motors, 0.4 kw, 200 cycle, rpm equipped with self-aligning industrial grade ball slides and rails adjusting device for manual resetting from chamfer to straight snipping edge thickness straight max. 20 mm (25/32") chamfer max. 3 mm (1/8") max. edge width 65 mm (2-9/16") max. snipping depth softforming 20 mm (25/32") with two (2) TCT saws 120 mm x 3.2 mm, z = 30

5 Tech. Spec Page 5 for control of motor speed and braking Adjustment Chamfer, Straight for automatic re-setting from straight snipping to chamfer snipping manual motor adjustment required in case of modifications of edge thickness Trimming Unit top and bottom with two (2) motors positioned one above the other, 0.55 kw, 200 cycle, rpm max. edge thickness 14 mm (9/16") panel thickness 7 mm to 60 mm (9/32" to 2-3/8") angle adjustment +/- 1 with two (2) carbide tipped trimming cutters, 70 mm x 25 mm, HSK 25, z = 4 motors running against direction of feed motors manually adjustable with digital mechanical counters height adjustment with top pressure beam Trimming Unit, Top & Bottom with two (2) motors, each 0.4 kw, 200 cycle, rpm max. edge thickness 8 mm (5/16") max. panel thickness 60 mm (2-3/8") tilting range 0 to 30 with two (2) replaceable carbide insert trimming cutters 70 mm x 14.3 mm, HSK 25, z = 4 motors are running against direction of feed motors and side copy wheels are manually adjustable with digital mechanical counters height adjustment with top pressure beam Quick Disconnect Electrical Plugs for motor

6 Tech. Spec Page 6 Profile Trimming Unit, FF 12 Homag Unit #3512 for cross-processing of postforming/softforming parts on leading and trailing edges top and bottom with four (4) motors, each 0.4 kw, 200 cycle, rpm max. edge thickness 6 mm (1/4") max. panel thickness 40 mm (1-9/16") min. panel length 120 mm (4-23/32") with quick motor change device without tooling adjusting device with manual eight-fold turret stop for control of motor speed and braking Noise Reduction Enclosure for edge trimming section with centralized chip extraction port conveyor belt in chip collection channel illuminated for ease of operator inspection with viewing windows Open Space 575 mm (22-5/8") for later addition of profile scraping unit Edge Buffing Unit Homag Unit #4402 at top & bottom with two (2) motors 0.25 kw max. panel thickness 60 mm (2-3/8") with vertical, horizontal and angle adjustment equipped with molten disks 150 mm x 50 mm x 25 mm with oscillation device

7 Tech. Spec Page 7 Homatic Electronic Control control with programmable memory (PLC) Homatic 2000 with indication of all inputs and outputs by means of luminous diodes integrated line control for remote control of processing units multi-tasking control of PLC for precise unit operation part number in machine at choice compatible interface to all Homatic input systems recommended environmental temperature min. +5 C (41 F), max. +35 C (95 F) data transmission via fiber optic cables for increased transmission speed and elimination of high frequency interference NC 16 Operator Interface keypad with LCD indication display eight (8) rows, 40 characters, for input of all data such as width, thickness, line points, number of programs, dog selection, type of edges, etc.* fault diagnostics display storage of up to 40 working programs, each with up to 160 functions serial interface to IBM PC (MS DOS) possible eight (8) integrated function keys *Note: Additional hardware or software may be required. Documentation spare parts lists, operating instructions and electrical prints