HOMAG Single-Sided Edgebanding Machine Model SE-9800/S2/CNC

Transcription

1 Year 2000 Homag SE 9800 S2 Page 1 HOMAG Single-Sided Edgebanding Machine Model SE-9800/S2/CNC Working units on left-hand side as seen from the direction of infeed. Machine base manufactured with a continuous machine frame, off-trim collection channel, and automatic feed track system. Feed chain track equipped with 80 mm (3-5/32") wide chain plates, vulcanized rubber inserts, and centralized lubrication. Top pressure beam equipped with double wide compound v-belt, motorized height adjustment for panel thickness and digital counter. Upper working heads of work stations linked to top pressure beam for automatic adjustment to panel thickness. Outboard panel support with roller track extendible to 800 mm (31-1/2"). Technical Specifications working level 950 mm (37-13/32") min. working width w/thickness 22 mm (7/8") 55 mm (2-5/32") w/thickness 60 mm (2-3/8") 100 mm (3-15/16") panel overhang 30 mm (1-1/8") work piece min. 12 mm (15/32") thickness max. 60 mm (2-3/8") edge thickness strips 0.4 mm to 20 mm (0.16" to 25/32") coils 0.3 mm to 3 mm (0.12" to 1/8") processing limits strips 900 mm ² (1.39 sq. in) coils 135 mm² (0.19 sq. in) operating voltage *480 volt 3-phase, 60 cycle control voltage 24 volt machine paint color gray RDS variable feed speed 18 M/min to 24 M/min (59 ft/min to 78 ft/min) Note: Max. adjusting range is not necessarily the appropriate working speed. *Additional charge for voltage other than stated in specification. Electrical equipment according to UL regulations. In case of variations in technical specifications and capacities between the base machine and working units, the specifications and capacities given for the working units are to be considered correct. Conditions of floor at installation site must adhere to foundation plan.

2 Year 2000 Homag SE 9800 S2 Page 2 Automatically Adjustable Infeed Fence Homag Unit #0007 CNC controlled through NC21 programmable Pre-Milling Unit Homag Unit #3481 with two (2) motors 3 kw, 150 cycle, 9000 rpm for max. tool diameter of 125 mm (4-15/16") equipped with trimming column two (2) horizontal and cross slides with spindle adjustment electro-pneumatic horizontal jump movement of first motor two (2) dust extraction hoods air jet for panel cleaning with two (2) DIA jointing heads 125 x 35 x 30 mm, DKN, Z = 2 x 3 max. workpiece thickness 30 mm (1-1/8") electronic frequency invertor for control of RPM and motor braking Noise Protection Stepped Homag Unit #0424 for pre-trimming unit allows for inlay of long strips centralized dust extraction port Panel Pre-Heater Homag Unit #2325 quartz lamp for heating substrate edge before glue application for improved edge quality and optimum bonding QA 34 Quick Melt Gluing Unit Homag Unit #2123 specially designed by Homag--the original innovator of the quick melt system lower reservoir unit is designed with only seven (7) wearing parts, which allows for ease of adjustment and reduces maintenance costs ideally suited for quick heat-up time and color changes one bolt secures lower unit to drive mechanism special coupling eliminates alignment of universal drive joint digitally displayed thermostat for both upper and lower unit, along with heated glue roller allow for excellent control of temperature for optimum bonding results individual adjustment for front and rear glue gates upper reservoir for glue granules glue roller diameter 34 mm (1-11/32") lower melting unit equipped with automatic control of glue level purge button * spill plate * dump gate

3 Year 2000 Homag SE 9800 S2 Page 3 Glue Roller Drive Homag Unit #2141 eliminates glue charring on glue roller lengthens pot life of glue during idle running time of machine thermostatically controlled activation initiates glue roller drive when lower unit reaches melting temperature while feed track is stopped Clamping Device for Glue Pot Homag Unit #2143 electro-pneumatic clamping of glue applicator at trailing edge of panel ensures consistent glue line Glue Container Back-Off Homag Unit #2145 in case feed track stops Multi-Purpose Magazine capable of running coiled material, strips, and solid wood bands easily changed from one application to the next with the flip of a switch, conveniently located on the movable control pendant infeed angle 8 edge thickness 0.4 mm to 20 mm (0.016" to 25/32") edge height 12 mm to 65 mm (15/32" to 2-9/16") processing limits 900 mm 2 (1.39 sq. in) min. edge length 260 mm (10-1/4") Magazine Height Adjustment Homag Unit # 2460 with threaded spindle adjustment and digital readout adjustable +/- 10 mm (+/- 13/32") Clipping Unit Homag Unit #2445 designed for today's popular use of thick coil PVC for use with single-roll table magazine max. edge thickness 3.5 mm (0.14") max. edge height 65 mm (2-9/16") PVC processing limits 135 mm 2 (0.19 sq in) veneer processing limits 100 mm 2 (0.15 sq in) max. roll diameter 900 mm (35-7/16")

4 Year 2000 Homag SE 9800 S2 Page 4 Magazine HL 15 - Six (6) Rolls Homag Unit #2458 edge thickness 0.3 mm to 3 mm (.012" to 1/8") edge height 12 mm to 65 mm (15/32" to 2-9/16") PVC processing limits 135 mm ² (0.19 sq. in) max. veneer processing limits 100 mm ² (0.15 sq. in) max. for 3 mm (1/8") coil diameter max. 900 mm (35-7/16") for 1 mm (0.039") coil diameter max. 600 mm (23-5/8") two (2) coils edge thickness max. 3 mm (1/8") four (4) coils edge thickness max. 1 mm (0.039") floor mounted detached vertical band feed mechanism roll change automatic or by push button residual edge length control max mm (94-1/2") Pressure Zone for Gluing Section Type C Homag Unit #2507 one (1) driven pressure roller 160 mm (6-5/16") diameter six (6) secondary pressure rollers 70 mm (2-3/4") diameter with pneumatic pressure control for straight edges centralized manual adjustment for edgeband thickness with digital mechanical counter Stepless Axis for Edge Thickness Adjustment Homag Unit #2623 for automatic positioning of pressure zone for varying edge thickness only for use with machines equipped with NC 21 control system programmable Snipping Unit HL 05 Homag Unit #3054 for straight and chamfer snipping with two (2) motors, 0.4 kw, 200 cycle, rpm equipped with self-aligning industrial grade ball slides and rails adjusting device for manual resetting from chamfer to straight snipping edge thickness straight max. 20 mm (25/32") chamfer max. 3 mm (1/8") max. edge height 65 mm (2-9/16") with two (2) TCT saws 120 mm x 3.2 mm, z = 20 electronic frequency invertor for control of RPM and motor braking

5 Year 2000 Homag SE 9800 S2 Page 5 Pneumatic Adjustment for Snipping Unit Homag Unit #3113 for electro-pneumatic lateral adjustment of snipping motors to two positions: Position 1 flush snipping Position 2 flush snipping with overhang for post-processing with profile trimming unit Adjustment Chamfer, Straight Homag Unit #3114 for automatic re-setting from straight snipping to chamfer snipping manual motor adjustment required in case of modifications of edge thickness Top & Bottom Flush Trimming Unit Homag Unit #3209 motors positioned one above the other, 1.5 kw, 200 cycle, rpm angle adjustment +/- 1 with two (2) carbide tipped trimming cutters, 70 mm x 25 mm, HSK 25, z = 4 motors running against direction of feed motors manually adjustable with digital mechanical counters height adjustment with top pressure beam electronic frequency invertor for control of RPM and motor braking Pneumatic Adjustment for Flush Trimming Unit Homag Unit #3251 for automatic adjustment of flush trimming motors to two positions: Position 1 flush trimming with 0.2 mm (.008 ) overhang Position 2 flush trimming with no overhang Top & Bottom Automatic Radius/Chamfer Trimming Unit Homag Unit #3220 for chamfer trimming varying thickness edge materials up to 3 mm thick & for radius trimming 2mm and 3mm with one combination tool equipped for automatic change-over from chamfer to radii electro-pneumatic movement out of processing area with two (2) motors, each 0.4 kw, 200 cycle, rpm max. panel thickness 60 mm (2-3/8") with two combination diamond cutters for 20º chamfer trimming, 2mm and 3mm radii motors running against direction of feed motors and side copy wheels are automatically adjustable through operator interface/plc control height adjustment with top pressure beam electronic frequency invertor for control of RPM and motor braking

6 Year 2000 Homag SE 9800 S2 Page 6 Profile Trimming Unit, FF 12 Homag Unit #3503 (P) for cross-processing of postformed/softformed parts on top & bottom of leading and trailing edges adjusting device with manual eight-fold turret stop with four (4) motors, each 0.04 kw, 200 cycle, rpm max. edge thickness 6 mm (1/4") max. panel thickness 40 mm (1-9/16") with processing panel thickness 60 mm (2-3/8") without processing min. panel length 120 mm (4-23/32") single sided with quick motor change device equipped with tool chuck HSK 25 panel spacing at 20 M/min (65 ft/min), approx. 600 mm (23-5/8") without tooling * electronic frequency invertor for control of RPM and motor braking Pneumatic Adjustment for Profile Trimming Unit Homag Unit #3536 for electro-pneumatic positioning of unit into or out of processing area Open Space Homag Unit # mm (20-7/8") available for later addition of work unit/s Noise Reduction Enclosure Homag Unit #0415/0425 for edge trimming section with centralized dust extraction ports with viewing windows illuminated for ease of operator inspection Profile Scraping Unit Homag Unit #4510 tracing from top, bottom and side for chamfering or rounding off of pre-trimmed PVC edges pneumatically controlled blowing nozzles max. edge thickness 3 mm (1/8") panel thickness 12 mm to 60 mm (15/32" to 2-3/8") unit laterally adjustable by max. 50 mm (1-31/32") collection box for PVC shavings height adjustment with top pressure beam without tools manually adjustable with digital mechanical counters

7 Year 2000 Homag SE 9800 S2 Page 7 Pneumatic Adjustment for Profile Scraping Unit Homag Unit #4522 for automatic adjustment of unit into or out of working area Open Space Homag Unit # mm (9-7/8") for later addition of top & bottom edge heater Top & Bottom Edge Buffing Unit with Oscillation Homag Unit # 4402 with two (2) motors.25 kw, 60 cycle, 2850 rpm max. panel thickness 60 mm (2-3/8") with vertical, horizontal and angle adjustment equipped with two (2) cloth buffing wheels 150 mm x 50 mm x 25 mm (5-29/32" x 1-31/32" x 31/32") Homatic Electronic Control Homag Unit #6202 control with programmable memory (PLC) Homatic 2000 with indication of all inputs and outputs by means of luminous diodes integrated line control for remote control of processing units multi-tasking control of PLC for precise unit operation part number in machine at choice compatible interface to all Homatic input systems recommended environmental temperature min. +5 C (41 F), max. +35 C (95 F) Programmable Height Adjustment Homag Unit #6275 for top pressure beam for automatic setting of different panel thickness interlinked with line control to ensure chain track has cleared before adjusting

8 Year 2000 Homag SE 9800 S2 Page 8 Monitor Input NC 21 Homag Unit # 6313 user friendly Homatic monitor input for control and administration of processing programs of a machine Hardware industrial computer 68040, 16 MByte RAM one (1) PCMCIA storage card, 170 MByte for storage of approx. 20,000 operation programs one (1) open slot for spare PCMCIA card for data back up multi-tasking real time operation system OS-9, with windows style display system windows-standard menu for program selection menu driven program generation bus connection (VME-Bus) for PLC, for quick and safe data transmission 10.4" LCD flat panel display with PC compatible keyboard, installed in operator console network connectable (Ethernet*) possible telephone diagnostics line control data transmission via fiber optic cables for increased processing speed and isolation from high frequency noise * Additional hardware and software required. Software simple programming of operation programs off-set allowance for compensation of tool wear in conjunction with stepless axes production according to operation programs PLC ladder diagrams can be displayed on machine monitor modem available for customer's use for remote diagnostic purposes modem must be returned within six (6) months of acceptance of machine at customer's facility or purchased under separate maintenance agreement contract two telephone lines must be provided by the customer at the machine, one telephone line to be equipped with a receiver

9 Year 2000 Homag SE 9800 S2 Page 9 Network Connection Ethernet with TCP/IP Homag Unit #6530 enables the connection of a computer with VME Bus system and local Ethernet network hardware includes Ethernet card with AUI connection software includes Ethernet interface according to IEEE TCP/IP report with TELNET and FTP does not include interlinking cables