Product catalogue. Aztec International S.A., ul. Bułgarska 63/65, Poznań, Poland, phone ,
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- Laurence Walker
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1 Product catalogue
2 Delivery Programme 2014 Status 02/ Subject to change -
3 Index Rail system... 4 Accessories mounting rails Rail connectors Cross connectors Module clamps Module clamps for glass modules Roof fixings For tiled roofs For sheet metal, eternit and standing seam roofs Flat roof Flat roof - adjustable Flat roof - fixed Screws and accessories Screws Washers Nuts Miscellaneous... 34
4 Rail system Art.Nr. / Figure B Item / Comments Mounting rail 40 x 40 mm Length: 6.0 mm Span width: up to 2,65 Meters* Connection below: DIN 933 M (Length according to customer requirement) or hammer-head screw Connection top: slot nut M8 or DIN 603 M B Mounting rail 80 x 40 mm Length: 6.0 mm Span width: up to 3,75 Meters* Connection below: DIN 933 M (Length according to customer requirement) or hammer-head screw Connection top: slot nut M8 or DIN 603 M B Mountig rail 40 x 40 mm Length: 6.0 mm Span width: up to 2,65 m* Connection below: DIN 933 M or hammer-head screw Connection top: square nut M8 or hexagonal nut M B Mounting rail 50 x 40 mm Length: 6.0 mm Span width: up to 3,15 m* Connection below: DIN 933 M or hammer-head screw Connection top: slot nut M8 or DIN 603 M8 * Design loads: Snow load zone 1 in Germany, terrain elevation 400 meters, module load: 0.22 kn/m2, wind load zone 1, railing category 4, even ground, roof pitch 45
5 Art.Nr. / Figure B Item / Comments Mounting rail 80 x 40 mm Length: 6.0 mm Connection below: DIN 933 M or hammer-head screw Connection top: slot nut M8 or DIN 603 M B Mounting rail 40 x 40 mm Length: 6.0 mm Span width: up to 2,60 m* Connection at the side: slot nut M8 or DIN 603 M8 Connection top: slot nut M8 or DIN 603 M B Mounting rail 80 x 40 mm Length: 6.0 mm Span width: up to 3,75 m* Connection at the side: slot nut M8 or DIN 603 M8 Connection top: slot nut M8 or DIN 603 M B Trapezoidal rail, width 90 mm Length: 6,1 m Connection below: The profiles can be bolted directly to the trapezoidal sheet. The statics needs to be checked by customers anytime. Connection top: slot nut M8 or DIN 603 M8 * Design loads: Snow load zone 1 in Germany, terrain elevation 400 meters, module load: 0.22 kn/m2, wind load zone 1, railing category 4, even ground, roof pitch 45
6 Art.Nr. / Figure B Item / Comments Trapezoidal rail, width 90 mm, height 60 mm Length: 6,1 m Connection below: The profiles can be bolted directly to the trapezoidal sheet. The statics needs to be checked by customers anytime. Connection top: slot nut M8 or DIN 603 M B Mounting rail 20,4 x 39 mm Length: 6.0 mm Connection below: DIN 933 M or hammer-head screw Connection top: slot nut M8 or DIN 603 M B Mounting rail 50 x 39 mm Length: 6.0 mm Span width: up to 2,40 m* Connection below: DIN 933 M or hammer-head screw Connection top: slot nut M8 or DIN 603 M8 Cross bracing at the side with mounting plate B B Mounting rail 50 x 39 mm Length: 6.0 mm Span width: up to 2,40 m* Connection below: DIN 933 M or hammer-head screw Connection top: square nut M8 or DIN 603 M8 Cross bracing at the side with mounting plate B * Design loads: Snow load zone 1 in Germany, terrain elevation 400 meters, module load: 0.22 kn/m2, wind load zone 1, railing category 4, even ground, roof pitch 45
7 Art.Nr. / Figure B Item / Comments Mounting rail 40x40 mm, ultralight 1 Length: 6.0 mm Span width: up to 2,45 m* Connection below: DIN 933 M or hammer-head screw Connection top: slot nut M8 or DIN 603 M B Mounting rail 40x40 mm, ultralight 3 Length: 6.0 mm Span width: up to 2,45 m* Connection below: DIN 933 M or hammer-head screw Connection top: square nut M8 or hexagonal nut M B Mounting rail 40x40 mm, ultralight 15 Length: 6.0 mm Span width: up to 2,40 m* Connection at the side: slot nut M8 or DIN 603 M8 Connection top: slot nut M8 or DIN 603 M B Mounting rail heavy duty 2x80 mm Length: 6.0 mm Span width: up to 5,70 m* Various connecting possibilities Different lenghts according to customer request by taking of > 5 tons are * Design loads: Snow load zone 1 in Germany, terrain elevation 400 meters, module load: 0.22 kn/m2, wind load zone 1, railing category 4, even ground, roof pitch 45
8 Art.Nr. / Figure B Item / Comments Mounting rail FS-Light Various connecting possibilities Different lenghts according to customer request by taking of > 5 tons are B Mounting rail PR-X80 Connection below: DIN 933 M or hammer-head screw Cross bracing at the side with mounting plate B Connection top: slot nut M8 or DIN 603 M8 Ideal for horizontal module position due to wider module contact surfaces B Mounting rail PR-X0-20 Connection top: clips Cross bracing at the side with mounting plate B Ideal for inclination of B Mounting rail PR-X40 Connection below: mounting plate B Connection top: slot nut M8 or DIN 603 M8 Ideal for horizontal module position due to wider module contact surfaces * Design loads: Snow load zone 1 in Germany, terrain elevation 400 meters, module load: 0.22 kn/m2, wind load zone 1, railing category 4, even ground, roof pitch 45
9 Art.Nr. / Figure B Item / Comments Mounting rail SF 40x40 Connection below: DIN 933 M or hammer-head screw Connection at the side: DIN 912, M8x20 direct into the side channel Different lenghts according to customer request by taking of > 5 tons are B Mounting rail SF 60x40 Connection below: DIN 933 M or hammer-head screw Connection at the side: DIN 912, M8x20 direct into the side channel Different lenghts according to customer request by taking of > 1 ton are * Design loads: Snow load zone 1 in Germany, terrain elevation 400 meters, module load: 0.22 kn/m2, wind load zone 1, railing category 4, even ground, roof pitch 45
10 Art.Nr. / Figure x40x3-B Item / Comments Angle profile Aluminium Measures p.e. equal angle squared 40x40x3 mm / 40x40x4 mm, 40x40x5 mm unequal 40x30x4, 60x40x4, 80x40x5 Other measures on enquiry, do not hesitate to ask x40x40x3-B Z-Profile Aluminium Measure: 40x40x40x3 Length: mm incl. drilling channel Different lenghts according to customer request by taking of > 1 ton are Other measures on enquiry, do not hesitate to ask.
11 Accessories mounting rails Rail connectors B Rail connector U suitable for our mounting rail B / B / B / B / B / B / B Length = 200 mm In addition you need 4 selfdrilling screws/connectors for fastening B B Rail connector slide-in suitable for our mounting rail B / B / B / B / B / B / B / B Length = 200 mm Rail connector slide-in Light suitable for our mounting rail B / B / B Length = 200 mm B Rail connector slide-inultra suitable for our mounting rail B / B / B / B / B / B / B / B Length = 200 mm 50
12 B Rail connector heavy duty 1 suitable for our mounting rail B / Length = 400 mm B Rail connector PRX-0-20 suitable for our mounting rail B / Length = 400 mm 1 Cross connectors B Cross connector angle Mounting with 3 slot nuts and drills DIN x16 or DIN x B Cross connector plate Mounting with 2 slot nuts and drills DIN x16 or DIN x16 and 1 drill DIN x25 0
13 B B Mounting plate M und M8 0 Module clamps B Middle clamp for framed modules Length = 70 mm Width = 36 mm Module distance = 20 mm also available anodised black x70x -B Corner clamp for framed modules Length = 70 mm Width = 30 mm Please specify module height with your order or enquiry E also available anodised black Slot nut aluminium, swiveled M8 ball in A2 0
14 x30 Allen screw, DIN 912, A2, M8 x x35 Allen screw, DIN 912, A2, M8 x x40 Allen screw, DIN 912, A2, M8 x x45 Allen screw, DIN 912, A2, M8 x x50 Allen screw, DIN 912, A2, M8 x x55 Allen screw, DIN 912, A2, M8 x x60 Allen screw, DIN 912, A2, M8 x 60 0 Use of Allen screws for different module heights: Module height Screw for rail with slot nut Locking washer (only for slot nut channel) Screw for rails using square nuts 30 mm M8 x 35 X M8 x 35 oder x mm M8 x 35 X M8 x 35 oder x mm M8 x 35 M8 x 35 oder x mm M8 x 35 M8 x 35 oder x mm M8 x 35 M8 x 35 oder x mm M8 x 40 X M8 x 40 oder x mm M8 x 40 X M8 x 40 oder x mm M8 x 40 M8 x 40 oder x mm M8 x 45 X M8 x 45 oder x mm M8 x 45 X M8 x 45 oder x mm M8 x 45 M8 x 45 oder x mm M8 x 45 M8 x 45 oder x mm M8 x 45 M8 x 45 oder x mm M8 x 50 X M8 x 50 oder x mm M8 x 50 X M8 x 50 oder x mm M8 x 50 M8 x 50 oder x mm M8 x 50 M8 x 50 oder x mm M8 x 55 X M8 x 55 oder x 60
15 Mx-B Middle clamp pre-fabricated 0 for framed modules Length = 70 mm Width = 36 mm module distance = 20 mm also available anodised black Exx-B Corner clamp pre-fabricated for framed modules Length = 70 mm Width = 30 mm Please specify module height with your order or enquiry. also available anodised black 50
16 Module clamps for glass modules Middle- /Corner clamp for glass modules (alu) Practical clip connection UV resistant EPDM rubber Modular height adjustable FirstSolar certified You also need one allen screw DIN 912 A2 8x35 as well as one locking washer. Middle- /Corner clamp for glass modules (alu) Form rubber 6,8mm Patented design with EPDM rubber bed Convenient end stop prevents module damage First Solar certified theft-deterrent system optionally You also need one allen screw DIN 912 A2 8x16 as well as one locking washer. Middle- /Corner clamp for glass modules (alu) Form rubber 6,8mm Convenient construction with EPDM rubber bed and aluminium base First Solar certified You also need one allen screw DIN 912 A2 8x12 as well as one locking washer.
17 Roof fixings For tiled roofs x60W Roof hook standard, small measures plate 150 x 60 x 4 mm hook 30 x 5 mm height 130 mm x80W Roof hook standard measures plate 180 x 80 x 4 mm hook 40 x 6 mm height 130 mm x60 Roof hook heavy duty measures plate 157 x 60 x 5 mm hook 35 x 8 mm height 150 mm x56k-4301 Roof hook adjustable measures plate 144 x 56 x 5 mm hook 5 mm pre-fabricated material:
18 Roof hook beaver tail 20 Hook 30x SCHIEFER-4301 Roof hook slate hook 30x SCHINDEL-4301 Roof hook shingle hook 30x5 20
19 div. Roof hook alu end-to-end Consisting of: base plate art. nr PL-B and roof hook adjustable for clipping art. nr H-E also available with increased base plate for 40 mm battens 50 div. Roof hook alu with height adjustment Consisting of: base plate art. nr PL-B roof hook adjustable for clipping art. nr H-E also available with increased base plate for 40 mm battens 50 div. Roof hook alu lateral connection Consisting of: base plate art. nr PL-B roof hook adjustable for clipping art. nr H-E also available with increased base plate for 40 mm battens PL-B Roof hook alu base plate for 32 mm battens aluminium plate finish measures 150 x 83 mm height 46 mm PL-B Roof hook alu base plate for 40 mm battens aluminium plate finish measures 150 x 83 mm height 54 mm 50
20 201.5.H-E Roof hook end-to-end 50 anodised E6/EV1 measures width 40 mm height 130 mm H-E Roof hook alu with height adjustment anodised E6/EV1 measures with 40 mm height 130 mm + 40 mm adjustability H-E Roof hook alu lateral connection anodised E6/EV1 measures width 40 mm height 130 mm + 40 mm adjustability Winkel-E Roof hook alu angle anodised E6/EV1 measures width 40 mm height 79 mm 50
21 For sheet metal, eternit and standing seam roofs Art.Nr. / Figure Item / Comments lenghts PU Hanger bolt (solar fastener) hexagonal readyfor-use for timber supporting structure with special coating ready-for-use with nuts, washers and mushroom seal x 134 x 150 x 170 x Approved by the construction supervision authority Z (similar to figure) Hanger bolt (solar fastener) hexagonal readyfor-use for timber supporting structure with special coating ready-for-use with nuts, washers and calotte Approved by the construction supervision authority Z x 200 x 250 x 134 x 150 x 170 x 180 x (similar to figure) x 250 Length Length of thread [mm] metric Wood x x x x x x
22 Art.Nr. / Figure Item / Comments lenghts PU Hanger bolt (solar fastener) hexagonal ready-foruse for steel supporting structure with special coating ready-for-use with nuts, washers and mushroom seal Approved by the construction supervision authority Z (similar to figure) x 130 x 150 x 170 x 175 x 195 x 200 x 2 x Hanger bolt (solar fastener) hexagonal ready-foruse for steel supporting structure with special coating ready-for-use with nuts, washers and calotte Approved by the construction supervision authority Z x 270 x 130 x 150 x 170 x (similar to figure) x 195 x 200 x 2 x 250 x length Length of thread [mm] metric Steel x x x x x x x x x
23 Art.Nr. / Figure Item / Comments Lenghts PU Hanger bolt hexagon head ready-to-use Ready-to-use with 3 x serrated nuts similar DIN EPDM gasket Approved by the construction supervision authority Z 14x4-632 x 180 x 200 x 250 x x (similar to figure) 12 x x 350 Length Length of thread [mm] Metric Wood x x x x x x x Art.Nr. / Figure Item / Comments Drills PU x40x6-B Adaptor plate aluminium Measures Length 82 mm Width 40 mm Height 6 mm For hanger bolt M RL 11 mm LL 11 x 29,5 mm x40x6-B Adaptor plate aluminium Measures Length 82 mm Width 40 mm Height 6 mm RL 13 mm LL 11 x 29,5 mm 0 For hanger bolt M12
24 Art.Nr. / Figure Item / Comments Drills PU B B Adaptor plate aluminium + mounting plate M or M12 0 For hanger bolt M B Trapezoidal rail, flat Height: approx. 15 mm; Length individually, please specify with your order or enquiry Ends are pasted 5 cm with EPDM tape on the rear side. The Profiles are not pre-drilled. For attaching to the plate, we recommend drilling screws or rivets approved by the construction supervision authority B Trapezoidal rail, high Height: approx. 60 mm; Length individually, please specify with your order or enquiry Ends are pasted 5 cm with EPDM tape on the rear side. The Profiles are not pre-drilled. For attaching to the plate, we recommend drilling screws or rivets approved by the construction supervision authority. 1
25 .. Trapezoidal sheeting panel block 1 Custom-made to your specifications Please do not hesitate to ask KALZIP-4301 Kalzip clamp angled M Kalzip clamp A2 with long slot M for rail link Ready-to-use with screw/nut/washer B Kalzip clamp angled M Kalzip clamp alu with round hole M for rail link Ready-to-use with screw/nut FALZKLEMME1 Fold roof clamp Fold roof clamp A2 with Long hole M for rail connection Ready-to-use with bolt / nut / washer 1
26 Flat roof Flat roof - adjustable Flat roof mounting frame triangle aluminium (adjustable) can be folded up Shippable fully assembled from stock Adjustable variably from 20 to 40 Connection top: DIN x WASI 26 Connection bottom: DIN x WASI26 For each triangle you require 8 mounting bracket 9785-WASI x ,4. The angle section 40 x 40 x 3 etc. can be used as a diagonal brace. 1 Mounting plate Mounting plates for fastening the mounting rails on the triangle M8 or M 0
27 Flat roof - fixed Flat roof mounting frame triangle aluminium (fixed) fixed triangular stand-up mountings made of angle profiles, e.g. 40 x 40 x 3 or 40 x 40 x 5 All angle measurements are possible on request, please do not hesitate to ask. 1
28 Screws and accessories Screws Hexagon - wood screw Caution! Pre-drilling is necessary according to wood standards Cup square bolt in A2 according to DIN 603 M8 for Mounting rails: WASI 1, WASI2, WASI15, WASI31, LIGHT1 Attention not for UL!! Self tapping screw A2 K-shape with hexagon head and flange Flat head screw with TX- drive Galvanized steel Technically approved 8 x 80 8 x 0 8 x Flat head screw with TX- drive A2
29 8 x 80 8 x 0 8 x 120
30 Hexagon socket allen screw in A2 and DIN 912 M8 x 12 M8 x ,3x25 Facade bolt For metal roof design with building supervision approval E16 mm ,3x25R Thin sheet metal facade bolt A2 / bimetal, BZ 6.0 x 25 EPDM E164 specially coated facade bolt Building supervision approval (Z und Z ) no pre-drilling, virtually no slivers, halving mounting time E16 mm Hexagonal bolt fully threaded in A2 according to DIN 933 M Safety screw flat head screw in A2 similar to ISO738 0 (with TX-drive and securing splint.) BITS (WS 9488) and L-key (WS 9489) from stock M8 x 20 M8 x 30 M8 x 40 Other measurements available from stock
31 x25 Hammer head bolt 0 A2 according to WASI Standard M Washers xxxx Washer in A2 according to DIN 125 for internal (mm) external (mm) M8 8,4 16,0 M,5 20,0 M12 13,0 24, Other measurements available from stock Spring washer A2 according to DIN 127 M8 M M12 Other measurements available from stock Self locking bolt retaining washer in A4 according to DIN for internal (mm) external (mm) M8 8,7 13,5 M,7 16,0 M12 13,0 19,5 Other measurements available from stock Washer with large external diameter In A2 according to DIN 9021 M Nut fits with DIN x 25 or x 25 as well as x 25
32 S locking washer also for our module clamps for internal (mm) external (mm) M8 8,4 13,0 M,5 16,0 M12 13,0 18,0 Other measurements available from stock Thrust washer, M shape (medium) according to WASI Standard 9265 for high-strength connections with normal bolt head M8 M M12 Other measurements available from stock Nuts Square nut in A2 according to DIN 557 M8 M M Other measurements available from stock Threaded socket with continuous internal thread, in A2 according to WS 9300 M8 M M12 Other measurements available from stock
33 Threaded socket with continuous internal thread, hexagonal version in A2 according to WS 9300 M8 M M12 Other measurements available from stock Pull-off nut According to WS 9305 M8 M M E Other measurements available from stock Hexagonal nut in A2 according to DIN 934 M8 M M12 Other measurements available from stock Hexagonal nut Similar to DIN 6923 with flange and locking serration in A2 M8 M M12 Other measurements available from stock Slot nut Alu M
34 Stop nut low shape in A2 according to DIN 9851 M8 M M12 Other measurements available from stock Miscellaneous Joint anchor VA mortar cartridge VA-P To fix hanger bolts in concrete ,25 Ball to knock in Balls Niro mm straight 40 to secure allen screws SW Safety star for TX-drive Material: Zinc die cast for the TX-sizes E
35 End cap For all 40 x 40 mounting rails 0 EPDM90x3 EPDM sealing tape Width: 90 mm Height: 3 mm Sealing tape is fixed between profiles and the trapezoidal corrugated metal attach to one side m
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