Wear parts for Air-cooled MIG Welding Torches
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1 Wear parts for Air-cooled MIG Welding Torches Wear parts for ML 50 TWIST / ML 6 / ML 50C 4 * Δ Swan neck ML50 MIG-A Twist Swan neck ML 6 w/fitting Swan neck ML 50C w/fitting 5 * Δ Insulating bush 6 * * Wear parts for ML 250 TWIST Contact nozzle Contact nozzle ML 6, ML50C 7 * Δ Retaining clamp ML20/30/50 8 * Δ CONTACT TIP. PLEASE SEE PAGE * Δ Gas Nozzle ML20/30/50 Conic Gas Nozzle ML20/30/50 Cylindric Gas Nozzle ML20/30/50 SPOT Protection cover Wearparts box ML50 Ergo/Twist 0.6 steel Wearparts box ML50 Ergo/Twist 0.8 steel * = ML50 pre-assembled as standard. = ML6 pre-assembled as standard. Δ = ML50C pre-assembled as standard Swan neck ML250 MIG-A Twist Retaining clamp ML Tip adaptor ML250 M6 37mm * Tip adaptor ML250 M6 35mm 8 * CONTACT TIP. PLEASE SEE PAGE Gas Nozzle ML250 Cylindric 20 * Gas Nozzle ML250 Conic Wearparts box ML steel Wearparts box ML steel Wearparts box ML250.0 alu Wear parts for ML 240 TWIST / Manager ML 240 / ML * * Swan neck ML 240 MIG-A Twist Swan neck ML 240 Manager Swan neck ML 24 w/fitting Gas diffuser ML/MV24 Black Gas diffuser ML/MV24 White Tip adaptor ML-MV240 CuCrZr 5mm Tip adaptor ML-MV240 brass 5mm Tip adaptor ML-MV240 brass 7mm CONTACT TIP. PLEASE SEE PAGE * Gas Nozzle ML/MV240 Conic Gas Nozzle ML/MV240 Cylindric Wearparts box ML steel Wearparts box ML240.0 steel Wearparts box ML/MV240.0 alu Valid from 207 week 45
2 Wear parts for Air-cooled MIG Welding Torches Wear parts for ML 300 TWIST/ML 360 TWIST/Manager ML 360 4a Swan neck ML300 MIG-A Twist 4b Swan neck ML360 MIG-A Twist 5 * * Gas diffuser ML300/360 White Gas diffuser ML360 32mm White Tip adaptor ML300/360 M8-6 25mm Tip adaptor ML300/360 M8-6 32mm Tip adaptor ML300/360 M8-6 25mm Tip adaptor ML300/360 M8-8 28mm Tip adaptor ML300/360 M8-8 32mm Tip adaptor ML300/360 M8-6 22mm Tip adaptor ML300/360 M8-8 23mm 8 * CONTACT TIP. PLEASE SEE PAGE Gas nozzle ML/MV Cylindric Gas nozzle ML360 Cylindric nickelled 20 * Gas nozzle ML/MV Conic Gas nozzle ML360 Conic nickelled Wearparts box ML steel Wearparts box ML steel CuCrZr Wear parts for ML 400 TWIST Swan neck ML400 MIG-A Twist 3a * Gas diffuser ML400 White 3b Gas diffuser ML400 Ceramic 3c * Gas diffuser ML400 Black 4a * Tip adaptor ML400 M8-8 43mm 4b 8004 Tip adaptor ML400 M8-8 47mm CONTACT TIP. PLEASE SEE PAGE Gas Nozzle ML400 Cylindric 7 * Gas Nozzle ML400 Conic ø 8mm Gas Nozzle ML400 Conic ø 4mm Wear parts for ML 500 TWIST Swan neck ML500 MIG-A Twist 3 * Gas diffuser ML500 White Tip adaptor ML500 M/M8 43mm, CuCrZr 5 * CONTACT TIP. PLEASE SEE PAGE * Gas Nozzle ML500 Conic ø 20mm 2
3 Wear parts for Water-cooled MIG Welding Torches Wear parts for MV 240 TWIST / Manager MV Swan neck MV240 MIG-A Twist Swan neck MV 240 Manager 3a * Gas diffuser ML/MV24 Black 3b Gas diffuser ML/MV24 White 3c Gas diffuser ML/MV24 Ceramic 4 * Tip adaptor ML-MV240 CuCrZr 5mm Tip adaptor ML-MV240 brass 5mm Tip adaptor ML-MV240 brass 7mm 5 * CONTACT TIP. PLEASE SEE PAGE * Gas Nozzle ML/MV240 Conic Gas Nozzle ML/MV240 Cylindric 8022 Wearparts box ML/MV alu FKS 400 TWIST / Manager FKS Swan neck MV400 FKS Twist Swan neck MV 400 FKS Manager Shrink FLEX Ø24 /8mm.2m glue Insulator for cooling unit FKS Water cooling unit FKS O-Ring FKS400W (2 pcs.) Insulationg ring FKS400W 8 * Tip adaptor MV400FKS 24mm 9 * CONTACT TIP. PLEASE SEE PAGE Gas Nozzle MV400FKS Cylindric 62mm 2 * Gas Nozzle MV400FKS Conic 62mm Gas Nozzle MV400FKS Cylindric 67mm Gas Nozzle MV400FKS Conic 67mm 24a 804 Tip adaptor for isolator 400FKS 24b Gas diffuser isolator 400FKS Note: 24a and 24b must be used together Wearparts box MV 400 FKS.0-.2 steel 3
4 Wear parts for Water-cooled MIG Welding Torches Wear parts for FKS 500 TWIST / Manager FKS Swan neck MV500 FKS Twist Shrink FLEX Ø24 /8MM.2m Glue Insulator for cooling unit FKS Water cooling unit FKS O-Ring FKS500W (2 pcs.) Insulationg ring FKS500W 8 * 804 Tip adaptor MV500FKS 38mm CuCrZr 9 * Gas diffuser MV FKS/HD-S White Gas diffuser Ceramic HD-S+500FKS 20 * CONTACT TIP. PLEASE SEE PAGE Gas Nozzle ML/MV Cylindric 22 * Gas Nozzle ML/MV Conic Gas Nozzle ML/MV Super Conic Gas Nozzle ML360 Cylindric nickelled Gas Nozzle ML360 Conic nickelled Wearparts box MV 500 FKS.0-.2 steel Wear parts for MV 450 / 550 TWIST Swan neck MV450KD MIG-A Twist Swan neck MV550KD MIG-A Twist Swan neck MV450 MIG-A Twist Swan neck MV550 MIG-A Twist Insulating Washer MV450/ Tip adaptor MV450/550 M8 25mm 5.2 * Tip adaptor MV CuCrZr Tip adaptor MV450/550 M6 25mm Tip adaptor MV450/550 M8 29mm Tip adaptor MV CuCrZr 29mm Threaded Ring 8. * Gas diffuser MV450/550 White Gas diffuser MV450/550 Black Gas diffuser MV450/550 Ceramic Gas diffuser MV450/550 Cylindric 20 * CONTACT TIP. PLEASE SEE PAGE Gas Nozzle ML/MV Cylindric 22 * Gas Nozzle ML/MV Conic Gas Nozzle ML/MV Super Conic Gas Nozzle ML360 Cylindric nickelled Gas Nozzle ML360 Conic nickelled 8026 Wearparts box MV450/ steel 4
5 Contact Tips Contact tip - design and length Art. no. Item description ML 50 ML 250 ML 240 ML 300 ML 360 ML 400 ML 500 M 6 M ø 0.6 M6 ø 6 x 25 mm Cu nickel-plated ( ) ( ) ( ) ( ) ( ) ø 0.8 M6 ø 6 x 25 mm Cu nickel-plated ( ) ( ) ( ) ( ) ( ) ø.0 M6 ø 6 x 25 mm Cu nickel-plated ( ) ( ) ( ) ( ) ( ) ø.2 M6 ø 6 x 25 mm Cu nickel-plated ( ) ( ) ( ) ( ) ( ) 8030 ø 0.6 M6 ø 6 x 25 mm Cu ( ) ( ) ( ) ø 0.8 M6 ø 6 x 25 mm Cu ( ) ( ) ( ) ø.0 M6 ø 6 x 25 mm Cu ( ) ( ) ( ) ø.2 M6 ø 6 x 25 mm Cu ( ) ( ) ( ) ø 0.6 M6 ø 8 x 28 mm Cu ø 0.8 M6 ø 8 x 28 mm Cu ø.0 M6 ø 8 x 28 mm Cu ø.2 M6 ø 8 x 28 mm Cu ø 0.8 M6 ø 8 x 28 mm CuCrZr ø.0 M6 ø 8 x 28 mm CuCrZr ø.2 M6 ø 8 x 28 mm CuCrZr ø.4 M6 ø 8 x 28 mm CuCrZr ø.6 M6 ø 8 x 28 mm CuCrZr ø 0.8 M8 ø 8 x 30 mm CuCrZr heavy duty ø.0 M8 ø 8 x 30 mm CuCrZr heavy duty ø.2 M8 ø 8 x 30 mm CuCrZr heavy duty 8023 ø 0.8 M8 ø x 30 mm E-Cu ø.0 M8 ø x 30 mm E-Cu ø.2 M8 ø x 30 mm E-Cu ø.4 M8 ø x 30 mm E-Cu ø.6 M8 ø x 30 mm E-Cu ø 0.8 M8 ø 8 x 30 mm CuCrZr ø.0 M8 ø 8 x 30 mm CuCrZr ø.2 M8 ø 8 x 30 mm CuCrZr ø.6 M8 ø 8 x 30 mm CuCrZr ø.4 M8 ø 8 x 30 mm CuCrZr ø 0.8 M8 ø x 30 mm CuCrZr ø.0 M8 ø x 30 mm CuCrZr ø.2 M8 ø x 30 mm CuCrZr ø.4 M8 ø x 30 mm CuCrZr ø.6 M8 ø x 30 mm CuCrZr = Mild steel Fe, stainless steel CrNi and FCW. ( ) = Alternative, but we recommend. = Aluminium welding. Δ = For gas nozzles with special length (depending on torch model). (Δ) = Alternative, but we recommend Δ. 5
6 Contact Tips Contact tip - design and length Art. no. Item description MV 240 MV 450 MV 550 MV 400 FKS MV 500 FKS M 6 M ø 0.6 M6 ø 6 x 25 mm Cu nickel-plated ( ) ø 0.8 M6 ø 6 x 25 mm Cu nickel-plated ( ) ø.0 M6 ø 6 x 25 mm Cu nickel-plated ( ) ø.2 M6 ø 6 x 25 mm Cu nickel-plated ( ) ø 0.6 M6 ø 8 x 28 mm Cu ø 0.8 M6 ø 8 x 28 mm Cu ø.0 M6 ø 8 x 28 mm Cu ø.2 M6 ø 8 x 28 mm Cu ø 0.8 M6 ø 8 x 28 mm CuCrZr ø.0 M6 ø 8 x 28 mm CuCrZr ø.2 M6 ø 8 x 28 mm CuCrZr ø.4 M6 ø 8 x 28 mm CuCrZr ø.6 M6 ø 8 x 28 mm CuCrZr 8023 ø 0.8 M8 ø x 30 mm E-Cu ø.0 M8 ø x 30 mm E-Cu ø.2 M8 ø x 30 mm E-Cu ø.4 M8 ø x 30 mm E-Cu ø.6 M8 ø x 30 mm E-Cu 8023 ø 0.8 M8 ø 8 x 35 mm CuCrZr Δ Δ Δ Δ 8023 ø.0 M8 ø 8 x 35 mm CuCrZr Δ Δ Δ Δ ø.2 M8 ø 8 x 35 mm CuCrZr Δ Δ Δ Δ ø.6 M8 ø 8 x 35 mm CuCrZr Δ Δ Δ Δ ø.0 M8 ø x 35 mm E-Cu ( ) (Δ) ( ) (Δ) ( ) (Δ) ( ) (Δ) ø.2 M8 ø x 35 mm E-Cu ( ) (Δ) ( ) (Δ) ( ) (Δ) ( ) (Δ) ø.6 M8 ø x 35 mm E-Cu ( ) (Δ) ( ) (Δ) ( ) (Δ) ( ) (Δ) ø 0.8 M8 ø 8 x 30 mm CuCrZr ø.0 M8 ø 8 x 30 mm CuCrZr ø.2 M8 ø 8 x 30 mm CuCrZr ø.6 M8 ø 8 x 30 mm CuCrZr ø.4 M8 ø 8 x 30 mm CuCrZr ø 0.8 M8 ø 8 x 30 mm CuCrZr heavy duty ø.0 M8 ø 8 x 30 mm CuCrZr heavy duty ø.2 M8 ø 8 x 30 mm CuCrZr heavy duty ø 0.8 M8 ø x 30 mm CuCrZr ø.0 M8 ø x 30 mm CuCrZr ø.2 M8 ø x 30 mm CuCrZr ø.4 M8 ø x 30 mm CuCrZr ø.6 M8 ø x 30 mm CuCrZr ø 0.8 M8 ø x 38 mm CuCrZr Δ Δ ø.0 M8 ø x 38 mm CuCrZr Δ Δ ø.2 M8 ø x 38 mm CuCrZr Δ Δ ø.6 M8 ø x 38 mm CuCrZr Δ Δ ø.0 M8 ø x 4 mm CuCrZr Δ Δ ø.2 M8 ø x 4 mm CuCrZr Δ Δ 6 = Mild steel Fe, stainless steel CrNi and FCW. ( ) = Alternative, but we recommend. = Aluminium welding. Δ = For gas nozzles with special length (depending on torch model). (Δ) = Alternative, but we recommend Δ.
7 Spare Parts for ZA Art. no. Description Swivel nut Gas nipple Ms Gas nipple Ms Gas nipple CrNi 8007 O-ring Spring pin without spring 2.5 mm ø Spring pin without spring 9.0 mm ø Spring pin with spring 24.0 mm ø Spring pin for ZA air 24mm ø Spring pin for ZA water 2mm ø ZA-ML Spring pin air ZA-ML Spring pin water Nut for ZA hose Swivel nut: Gas nipple: O-ring: Ms x Ms x CrNi x Spring pins: without spring 2.5 mm ø5.0 without spring 9.0 mm ø6.5 with spring 24.0 mm ø5.2 Spring pin for ZA air 24.0 mm 8008 ø6.5 Spring pin for ZA Water 2.0 mm 8008 ø6.5 Socket Ø4 red, separate (2 pcs.)
8 Wire Liners Wire Wire diameter Steel liner / Steel teflon liner Plastic liner (PEH) with bronze neck Carbon teflon liner (carbon PTFE) with bronze neck Length of liner 3.4 m 4.4 m 5.4 m 6.4 m 4.4 m 4.4 m Fe Mild steel CrNi Stainless steel Cu Copper alloys Fe Flux Steel with flux cored wire CrNi Flux Stainless steel withflux cored wire Al Aluminium 0.6 mm.0 mm.2 mm.4 mm.6 mm 2.0 mm 2.4 mm.0 mm.2 mm.2 mm.4 mm.6 mm 0.6 mm.0 mm.2 mm.4 mm.6 mm 2.0 mm 2.4 mm.0 mm.2 mm.2 mm.4 mm.6 mm.0 mm.2 mm.2 mm.4 mm.6 mm Fields highlighted in grey apply to steel teflon liner only For liner diameter Ø4 choose wire diameter mm. For liner diameter Ø5 chose wire diameter mm
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