The 3rd Dimension at the Speed of Light. Laser Processing Head RLSK
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1 The 3rd Dimension at the Speed of Light Laser Processing Head RLSK
2 Modules The Optics of 3D Precision High performance optics with scanner technology Easy cover slide exchange 536,4 415, ,7 127,3 146,6 Exchangable cover slide for protection of the collimation module Adaptable cross jet for cover slide protection and optics purging Electrical connection to integrated cover slide monitoring system Access for media supply interfaces, laser light cables and CCTV process monitoring 536,4 415, , ,4 459,4 RLSK mounting interface Electric pneumatic control system EPS for control and monitoring of the RLSK
3 The Laser Processing Head RLSK is a Pioneer of the Third Dimension and Sets New Efficiency Standards Among Solid-State Lasers The HIGHYAG scanner based RLSK combines the advantages of the remote laser welding principle: a large working distance and the capability to position the beam in a 3D work space. In its entire 3D work space, the RLSK allows beam positioning within milliseconds and it guarantees a uniform beam diameter. This 3D capability permits the remote laser processing head to accurately position the beam along high speed robot motions enabling short cycle times and a very high utilization of the laser and the robot. Therefore, the RLSK is perfectly prepared for Welding-on-the-fly. The RLSK can be controlled by offline programming using the RLSK Studio or by direct control using the robot via the CAN bus interface. The new version of the RLSK comes with new optics enabling lower laser induced focus shift and improved process monitoring due to increased light efficiency in the camera port. The control of the RLSK and its communication with the robot has been optimized by a modern bus system providing feedback signals and an output rate of 1 ms. In addition, the RLSK features a new cross jet which enables a more flexible mounting and control of the cross jet.
4 Three Dimensions At the Speed of Light The RLSK uses scanner technology to position the laser light on the work piece. Two high speed scanner mirrors and a linear axis (which holds the collimation module) accurately position and move the laser focus in a 3D work space of 200 x 300 x 200 mm³ within milliseconds. The unique optical design of the lens systems for collimation and focusing of the laser beam guarantees a constant focus diameter for reliable process results in the entire work space. The integrated linear axis moves the focus position in the Z dimension and positions two additional laser pointer beams to the laser focus position. This enables offline and pre-programming of the welding process with pinpoint accuracy. The laser welding process can be observed and analysed online by coupling the imaging system of a CCD camera to the linear axis of the RLSK.
5 Easy Process Set-Up With the RLSK Studio The RLSK Studio software enables the user to leverage the capability of remote laser processing as well as setting up the entire process in an user friendly way. The precise positioning of the laser focus and the process features can easily be visualized using the RLSK Studio. The graphical user interface of the RLSK Studio assists in synchronizing the focus movement of the RLSK with the motion sequence of a handling device such as a robot. Main Features of RLSK Studio: Downloading and uploading of work pieces or component geometry Editing process sequences Editing process features such as seam shapes, welding speed, laser power, laser power ramping, defocussing etc. Visualizing and optimizing the laseron time Editing synchronization points and the optimizing motion sequences
6 Technical Data Optical System Focusing system focal length) 450 mm, * Collimation system focal length) 150 mm, * Max. average laser power 8 kw Max. beam parameter acceptance (half angle) 97% power content within 115 mrad of laser light exiting fiber Wave length nm, * Transmission > 94% Core diameter laser light cable µm (recommended) Laser light cable receiver HIGHYAG LLK-Auto (LLK-D), HIGHYAG LLK-HP (LLK-B), QBH, * Max. deflection angle of beam to optical axis 12 Work Space X,Y 200 x 300 mm² (@ Z = 0) Z ± mm Working distance to cover slide 510 mm (@ Z = 0) Positioning time 10% field diagonal (X,Y) < 8 msec Positioning time % field diagonal (X,Y) < 25 msec Positioning time 10% field stroke (Z) < 15 msec Positioning time % field stroke (Z) < 30 msec Max. processing speed 1 m /sec Max. re-positioning speed 5 m /sec Positioning accuracy ± 0.2 mm (X,Y), ± 0.5 mm (Z) Process Monitoring Magnification 1:5 (1 mm field distance is equivalent to 0.2 mm on the camera chip), * Interface CCTV viewing C-Mount Optional camera system USB, Ethernet, * Dimensions W x D x H Weight Approx. 382 x 451 x 493 mm³ (depending on configuration) Approx. 35 kg (depending on configuration) Supply Electrics AC 230 V, 50 Hz, 1.5 kva, * DC 24 V, max. 3 A Pneumatics 1.0 MPa Cross jet: 1.0 MPa, approx MPa Cooling Flow rate 3 l/min, temperature C (avoiding condensation) PLC / field bus system Hard wired, Profibus, Profinet, DeviceNet, Ethernet/IP, Interbus, CAN bus Signal output rate 1 ms Subject to change without prior notice *Others on request HIGHYAG Lasertechnologie GmbH Hermann-von-Helmholtz-Str Kleinmachnow Germany Phone: Fax: highyag.info@ii-vi.com HIGHYAG,
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