Spark Night Vision Monocular

Transcription

1 Spark Night Vision Monocular Operation and Maintenance Manual Important Export Restrictions! Commodities, products, technologies and services of this manual are controlled by the U.S. Department of State Office of Defense Trade Controls, in accordance with International Traffic in Arms (ITAR), Title 22, Code of Federal Regulations Part and/or by the Export Administration Regulations (EAR) of U.S. Department of Commerce. At any time when a license or a written approval of the U.S. Government is applicable to it, it is illegal and strictly forbidden to export, intend to export, transfer in any other manner whatsoever, sell any hardware or technical data, provide any associated service to any non-u.s. resident, beyond or within the United States territory, until the valid license or written approval has been issued by the Departments of the U.S. Government having jurisdiction. Additionally U.S. law prohibits the sale, transfer, or export of items to certain restricted parties, destinations, and embargoed countries, as identified on lists maintained by the U.S. Department of State, the U.S. Department of Commerce, and the U.S. Department of Treasury. It is the responsibility of the Customer to be aware of these lists. The sale, transfer, transportation, or shipment outside of the U.S. of any product prohibited or restricted for export without complying with U.S. export control laws and regulations, including proper export licensing, documentation or authorization, is unlawful and may result in civil and/or criminal penalties and/or constitute a federal crime. Diversion contrary to U.S. law is strictly prohibited.

2 SAFETY SUMMARY Before operating this product, read and study this Operation and Maintenance Manual carefully. The Spark is a precision electron-optical instrument, and requires careful handling. To avoid damage to the equipment or physical harm to the user when operating the Spark, follow all WARNINGS, CAUTIONS and NOTES. Below you will find definitions of the following alerts that appear throughout this Manual: WARNING Identifies a clear danger to the person operating the equipment. CAUTION Identifies risk of damage to the equipment. NOTE Serves to highlight essential procedures, conditions, and statements, or convey important instructional data to the user. WARNING: This product contains natural rubber latex which may cause allergic reactions! The FDA has reported an increase in the number of deaths that are associated with an apparent sensitivity to natural latex proteins. If you are allergic to latex, it is a good idea to learn which products contain it and strictly avoid exposure to those products. WARNING: Always make sure your firearm is unloaded before you place the equipment on the firearm. Reconfirm that the chamber is empty if you stop the procedure then resume later. Safe handling rules should be followed at all times. The light from the unit infrared (IR) illuminator is invisible to the unaided eye when used in total darkness. However, the light can be detected by other Night Vision Devices (NVD). To reduce the risk of detection by another NVD, avoid prolonged activation of the IR illuminator. The IR light is more detectable by an NVD when used in smoke, fog and rain. Avoid prolonged activation of the unit IR illuminator in these conditions. This product contains natural rubber latex, which may cause allergic reactions. The intensifier s phosphor screen contains toxic materials. Please note the following: If the intensifier tube breaks, be extremely careful to avoid inhaling the phosphor screen material. DO NOT allow the material to come in contact with your mouth, eyes, or any open wounds on the skin. If the phosphor screen material comes in contact with your skin, wash it off immediately with soap and water. If you inhale or swallow any phosphor screen material, drink a lot of water, induce vomiting, and seek medical attention as soon as possible. The information provided in this manual is for familiarization purposes only. The contents may undergo further changes with no commitment by Armasight to notify customers of any updates. Armasight assumes no responsibility for any misprints or other errors that this manual may contain. Armasight Inc

3 CAUTION: The Spark is a precision electron-optical instrument, and must be handled carefully at all times to prevent damage to the device and danger to the user. To protect the intensifier tube, do not remove the lens cap of the Spark when the monocular is being operated in daylight conditions, or when the device is not in use. Use of the Spark in brightly lit conditions may damage the unit s intensifier tube. Bright light sources such as firelight, headlights, searchlights, etc. can damage the Spark. Avoid exposing the unit to these types of light sources. DO NOT attempt to force the controls past their stopping points, as this may cause damage to the mechanisms. Before replacing the intensifier tube, confirm that it is no longer covered by warranty. Do not store the equipment with the battery still inserted. Clean and dry each component of the Spark thoroughly before placing them in the storage case. NOTES: The equipment requires some ambient light (moonlight, starlight, etc.) to operate. Performance of the device in nighttime conditions depends on the level of ambient light in the environment. Please remember the following: The level of ambient light is reduced by the presence of clouds, shade, or objects that block natural light (trees, buildings, etc.). The equipment is less effective when operated in shadows and other darkened areas. The equipment is less effective when operated in rain, fog, sleet, snow, dust or smoke. The equipment will not see through dense smoke. The IR illuminator is intended for increased illumination, as needed, when viewing at a close distance of up to 3m. The Spark is not a weapon sight. However, it can be used in conjunction with a collimator dot sight or laser aiming device. For the purpose of returning defective components, retain all packaging materials. 3

4 LIST OF CONTENTS TITLE PAGE Safety Summary 2 List of Contents 4 List of Figures 5 List of Tables 6 How to Use This Manual 6 1. INTRODUCTION General Information Type of Manual Model Number and Equipment Name Purpose of Equipment Reporting Equipment Improvement Recommendations Warranty Information and Registration Warranty Information Limitation of Liability Product Warranty Registration Obtaining Warranty Service Cross References List of Abbreviations DESCRIPTION AND DATA System Description Specifications Standard Components Optional Equipment Key Features OPERATING INSTRUCTIONS Installation and Mounting Battery Installation Mounting the Spark to a Goggle Kit Mounting the Spark to a Helmet Mounting the Spark to a Weapon with a Quick Release Weapon Mount Mounting an IR Illuminator to the Spark Mounting the Spark to a Standard US Mil Helmet/ Headgear Assembly Mounting Accessory Lenses to the Spark Mounting the Spark to a Weapon with an AIM Advance Aiming Mount Universal Camera Adapter Application Controls Controls Operating Procedures Operating Procedures IR Illuminator Operations Spark Shut-Down Storage Preparation for Storage 24 4

5 4. PREVENTIVE MAINTENANCE AND TROUBLESHOOTING Preventive Maintenance Checks and Services Preventive Maintenance Checks and Services (PMCS) Troubleshooting Operator Troubleshooting Identification of Operational Defects Operational Defects Cosmetic Blemishes Maintenance General Cleaning Procedures Battery Removal and Replacement Goggle Kit Maintenance Service/ Packing and Unpacking Return Instructions 31 APPENDIX 32 A. Spark List of Spare Parts 32 B. Product Warranty Registration Card 33 LIST OF FigureS FIGURE TITLE PAGE 2-1 Spark Night Vision Monocular Spark Standard Components Battery Installation Mounting the Spark to a Goggle Kit Mounting the Spark to a Helmet Mounting the Spark to a Weapon with a Quick Release Weapon Mount Mounting an IR Illuminator to the Spark Mounting the Spark to a Standard US Mil Helmet/ Headgear Assembly Mounting Accessory Lens to the Spark Mounting the Spark to a Weapon with an AIM Advance Aiming Mount Universal Camera Adapter Application Spark Controls IR Illuminator Operations Shading Edge Glow Emission Points and Bright Spots Browpad Replacement Chin Strap Reinstallation Chin Cup Replacement 31 A-1 Spark Spare Parts 32 5

6 LIST OF Tables TABLE TITLE PAGE 2-1 Spark System Description Mechanical Data Electrical Data Optical Data Environmental Data Spark Standard Components Spark Optional Equipment Spark Controls Preventive Maintenance Checks and Services Operator Troubleshooting 27 A-1 Spark List of Spare Parts 32 HOW TO USE THIS MANUAL USAGE You must familiarize yourself with the entire manual before operating the equipment. Before performing any kind of maintenance on your device, read the section on maintenance in its entirety. Follow all WARNINGS, CAUTIONS, and NOTES. MANUAL OVERVIEW This manual contains sections on Operating and Maintaining the Spark Night Vision Monocular. Throughout this Manual, the Spark Night Vision Monocular will be referred to as the Spark, the monoculare, ot the equipment. The list of Spare Parts can be found in Appendix A. The Product Warranty Registration Card can be found in Appendix B. 6

7 1 INTRODUCTION 1.1 GENERAL INFORMATION TYPE OF MANUAL Operation and Maintenance (including a List of Spare Parts) Model Number and Equipment Name Spark Multi-Use Night Vision Monocular PURPOSE of Equipment To provide the operator with the ability to observe at night under moonlight and starlight conditions. The Spark can be used as a handheld, head-mounted, helmet-mounted or weapon-mounted device to allow walking, weapon firing, short-range surveillance, map reading, vehicle maintenance, and administering of first aid. The Spark allows for horizontal and vertical adjustments when mounted to the user s head or helmet, and is equipped with an infrared light-emitting source (IR illuminator) Reporting Equipment Improvement Recommendations Recommendations from the user for improvements to the device are encouraged. Mail your comments to Armasight Inc., 815 Dubuque Avenue, South San Francisco, CA 94080, USA. Or, send an to info@armasight.com 7

8 1.2 warranty INFORMATION and Registration WARRANTY INFORMATION This product is guaranteed to be free from manufacturing defects in material and workmanship under normal use for a period of two (2) years from the date of purchase. In the event that a defect covered by the below warranty occurs during the applicable period stated above, Armasight, at its discretion, will either repair or replace the product; such action on the part of Armasight shall be the full extent of Armasight s liability, and the Customer s sole and exclusive reparation. This warranty does not cover a product if it has (a) been used in ways other than its normal and customary manner; (b) subjected to misuse; (c) subjected to alterations, modifications or repairs by the Customer or by any party other than Armasight without prior written consent of Armasight; (d) special order or close-out merchandise or merchandise sold as-is by either Armasight or the Armasight dealer; or (e) merchandise that has been discontinued by the manufacturer and either parts or replacement units are not available due to reasons beyond the control of Armasight. Armasight shall not be responsible for any defects or damage that in Armasight s view are a result from the mishandling, abuse, misuse, improper storage or improper operation of the device, including use in conjunction with equipment that is electrically or mechanically incompatible with, or of inferior quality to, the product, as well as failure to maintain the environmental conditions specified by the manufacturer. CUSTOMER IS HEREBY NOTIFIED THAT OPERATION OF THE EQUIPMENT DURING DAYLIGHT HOURS OR UNDER ANY EXCESSIVE LIGHT CONDITIONS MAY PERMANENTLY DAMAGE THE INTERNAL COMPONENTS OF THE UNIT AND SAID DAMAGE WILL NOT BE COVERED UNDER THIS WARRANTY. This warranty is extended only to the original purchaser. Any breach of this warranty shall be enforced unless the customer notifies Armasight at the address noted below within the applicable warranty period. The customer understands and agrees that except for the foregoing warranty, no other warranties written or oral, statutory, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, shall apply to the product. All such implied warranties are hereby and expressly disclaimed Limitation of Liability Armasight will not be liable for any claims, actions, suits, proceedings, costs, expenses, damages or liabilities arising out of the use of this product. Operation and use of the product are the sole responsibility of the Customer. Armasight s sole undertaking is limited to providing the products and services outlined herein in accordance with the terms and conditions of this Agreement. The provision of products sold and services performed by Armasight to the Customer shall not be interpreted, construed, or regarded, either expressly or implied, as being for the benefit of or creating any obligation toward any third party of legal entity outside Armasight and the Customer; Armasight s obligations under this Agreement extend solely to the Customer. Armasight s liability hereunder for damages, regardless of the form or action, shall not exceed the fees or other charges paid to Armasight by the customer or customer s dealer. Armasight shall not, in any event, be liable for special, indirect, incidental, or consequential damages, including, but not limited to, lost income, lost revenue, or lost profit, whether such damages were foreseeable or not at the time of purchase, and whether or not such damages arise out of a breach of warranty, a breach of agreement, negligence, strict liability or any other theory of liability Product Warranty Registration In order to validate the warranty on your product, Armasight must receive a completed Product Warranty Registration Card for each unit, or the Customer can complete a warranty registration on our website, at Please complete the included form (Appendix B) and immediately mail it to our Service Center: Armasight Inc. 815 Dubuque Avenue South San Francisco CA USA 8

9 1.2.4 Obtaining Warranty Service To obtain warranty service on your unit, the End-User (Customer) must notify the Armasight service department via . Send any requests to to receive a Return Merchandise Authorization number (RMA). When returning any device, please take in the product to your retailer, or send the product, postage paid and with a copy of your sales receipt, to Armasight Corporation s service center at the address listed above. All merchandise must be fully insured with the correct postage; Armasight will not be responsible for improper postage or merchandise that becomes lost or damaged during shipment. When sending product back, please clearly write the RMA# on the outside of the shipping box. Please include a letter that indicates your RMA#, the Customer s Name, a Return Address, reason for the return, Contact information (valid telephone numbers and/or an address), and proof of purchase that will help us to establish the valid start date of the warranty. Product merchandise returns that do not have an RMA# listed may be refused, or a significant delay in processing may occur. Estimated Warranty service time is business days. The End-User/ Customer is responsible for postage to Armasight for warranty service. Armasight will cover return postage/ shipping after warranty repair to the End-User/ Customer only if the product is covered by the aforementioned warranty. Armasight will return the product after warranty service by domestic UPS Ground service and/ or domestic mail. Should any other requested, required or international shipping methods be necessary, the postage/ shipping fee will be the responsibility of the End-User/ Customer. 1.3 Cross References Common Name Allen Wrench Battery Compartment Shipping Case Cotton Swab Neoprene Jack Plug O-Ring Safety Screw Pattern Generator Lens Covers Paddle Switch Technical Manual Tape Fastener Loop Tape Fastener Hook Official Name Socket Head Screw Key Battery Box Cover Textile Bag Disposable Applicator Plug Assembly Gasket Electrical Dial-Knob Lock Optical Instrument Reticle Exit Port Covers Remote Cable Switch Operator and Field Maintenance Manual Fastener, Loop Tape Fastener, Hook Tape 9

10 1.4 List of Abbreviations C CCW Cont d CW Dia F FOV g Gen H hr IR IT L LED lx m ma min mm mw nm No NV NVD Para PMCS QRM QTY RMA# s seq SR VDC V W Celsius (Centigrade) counterclockwise Continued clockwise diameter Fahrenheit Field of View gram Generation Height hour infrared Intensifier Tube Length Light Emitting Diode lux meter milliampere minute millimeter milliwatt nanometer Number Night Vision Night Vision Device Paragraph Preventive Maintenance Checks and Services Quick Release Mount Quantity Return Merchandise Authorization number second sequence Service Representative Volts Direct Current Volt Width 10

11 2 DESCRIPTION AND DATA 2.1 System DESCRIPTION The Spark is a hand-held, head-mounted, helmet-mounted, or weapon-mounted night vision system that allows the user to operate it while walking, firing weapons, conducting short-range surveillance, reading maps, conducting vehicle maintenance, or administering first aid in both moonlight and starlight conditions. The Spark utilizes the principle of intensification of the residual light that is reflected from the surrounding objects. The optical system of the unit consists of an objective lens, an intensifier tube (IT), and an eyepiece. Armasight exclusive CORE (Ceramic Optical Ruggedized Engine) technology image intensifier tubes are used in the Spark monoculars. While CORE does not contain a micro channel plate (and so by definition lands in the Gen 1 category) that is where the parallels end. Instead of glass, CORE tubes use a specially formulated ceramic compound fused with metal alloys similar to those used in production of Gen 2 and Gen 3 image intensifier tubes. Further advances in CORE have almost removed edge distortion, dramatically increased photo-sensitivity and most importantly, almost doubled resolution up to 70 lp/mm. A built-in IR illuminator makes it possible to use the unit in low light or total darkness. The Spark allows for vertical and fore-and-aft adjustment when mounted to the user s head or helmet, when focusing the lens, and when focusing the eyepiece. NOTE: The equipment requires some light (moonlight, starlight, etc.) to operate. Performance of the device depends upon the level of ambient light in the environment. Please remember the following: The level of ambient light in the environment is reduced by the presence of clouds, shade, or objects that block natural light (trees, buildings, etc. The equipment is less effective when operated in shadows and other darkened areas. The equipment is less effective when operated in rain, fog, sleet, snow, or smoke. Under starlight conditions, particularly in low-contrast environments such as snow-covered territory, sandy deserts, large bodies of water or grassy hills, the visibility may degrade, thereby disguising or masking changes in terrain. The equipment will not see through dense smoke. 11

12 Figure 2-1. Spark night vision monocular Table 2-1. Spark System Description Item Description Item Description 1 Body 7 Battery Compartment 2 Rail 8 IR Illuminator 3 Eyepiece Ring 9 Function Switch 4 Eyepiece 10 Focus Ring 5 Eyecup 11 Lens 6 Battery Cap 12 Lens Cap 2.2 Specifications Table 2-2. Mechanical Data Equipment Item Dimensions, mm Weight, g Spark Night Vision Monocular 149 x 49 x Flip-up Helmet Mount* 140 х 70 х Goggle Kit* 280 х 180 х XLR-IR850* 150 x 46 x Quick Release Picatinny Mount Adapter #26* 120х76х13 70 AIM PRO* 169х87х AIM PRO-L* 270х87х Dual Bridge* 110x39х19 69 Dovetail to Weaver Transfer Piece* 38 х 21 х Swing Arm #37* 49 х 46 х x Afocal Lens* Dia 61 х x Afocal Lens* Dia 78 х * Optional 12

13 Battery ITEM Continuous Operation* at 20 o C (68 o F): * With IR illuminator off. ITEM Magnification: with 1x Lens with 3x Afocal Lens* with 5x Afocal Lens* 1X Lens: Focal Length Lens F/number Focus Range FOV: with 1x Lens with 3x Afocal Lens* with 5x Afocal Lens* Exit Pupil Diameter Eye Relief Eyepiece Diopter Adjustment Built-in IR Illuminator Power Illumination Range Focus Distance Illumination Wavelength * Optional. Operating Temperature Storage Temperature Humidity Illumination Required Environmental Rating ITEM Table 2-3. Electrical Data DATA One CR123A Lithium 3V or CR123 type rechargeable batteries with voltage 3.2V up to 40 hr Table 2-4. Optical Data 1x 3x 5x 35 mm 1: m to infinity mm 20 mm -5 to +5 diopters 50 mw 20 m 3 m 810 nm Table 2-5. Environmental Data -40 to +50 C -50 to +70 C 95%, 25 C to 40 C for 48 hr DATA DATA Natural night illumination (overcast starlight to moonlight) Water and fog-resistant 13

14 2.3 STANDARD COMPONENTS The standard components of the Spark are shown in Figure 2-2 and listed in Table 2-6. The ITEM NO. column indicates the number used to identify items in Figure Figure 2-2. Spark standard components Table 2-6. Spark standard components ITEM no. DESCRIPTION QUANTITY 1 Night Vision Monocular 1 2 Lens Cap 1 3 Eye-cup 1 4 Battery 123A Lithium 1 5 Operation and Maintenance Manual 1 6 Carrying Case 1 1) Armasight Spark Night Vision Monocular Monocular night vision device with unity magnification. 2) Lens Cap A cap used to protect the lens and to be used when testing the unit in daylight. 3) Eye-cup A rubber cup used to protect the eyepiece as well as provide comfort for the operator. 4) Battery 123A Lithium A single, 123A lithium battery used to power the unit. 5) Operation and Maintenance Manual Provides safety information, equipment description, mounting procedures, operating instructions, and preventive maintenance checks and service (including a List of Spare Parts). 6) Carrying Case A protective case used for storing and carrying of the Spark and its accessories. 14

15 2.4 Optional Equipment Optional items are shown and listed in Table 2-7. The PART NO. column indicates the primary number used by the manufacturer to identify an item. Table 2-7. Spark Optional Equipment image DESCRIPTION Part no. 3x A-Focal Lens Kit Lens #22 with Adapter #23 ANAF3X0023 Quickly converts the Spark into a long-range night vision device. Ideal for long range observation. 5x A-Focal Lens with Adapter #23 Quickly converts the Spark into a long-range night vision device. Ideal for long range observation. ANAF5X0023 ARFS3 Advanced Range Finding Stadia for 3x A-Focal Lens ARFS5 Advanced Range Finding Stadia for 5x A-Focal Lens Goggle Kit #1 Adjustable universal assembly that secures the Spark to the operator s head providing hands-free operation. Helmet Mount #3 Helps to mount the Spark on a range of ballistic helmets. ANAMRF0003 ANAMRF0005 ANHG ANHM Helmet Mount #170 (Shroud) Is a helmet mount assembly that allows mounting of a night vision device onto helmet for hands free operations. The helmet mount has a flip-up mechanism which turns off the unit when it reaches its highest position. Mil-Spec MICH Helmet Mount Kit USA #107 with Adapter/ Swing Arm #37 Consists of MICH helmet mount and adapter that allows the user to attach the Spark to this mount. Mil-Spec PASGT Helmet Mount Kit USA #108 with Adapter/ Swing Arm #37 Consists of PASGT helmet mount and adapter that allows the user to attach the Spark to this mount. Swing Arm #37 Mounts NV Monocular to Standard US Mil Headset (PVS7/PVS14 type) and/or helmet. Swing Arm #172 Mini Rail to Dovetail Adapter (Mounts NV Monocular to Dovetail Type Headsets and Helmet Mounts) Quick Release Picatinny Mount Adapter #26/ #142 Small arms adapter that allows the Spark to be mounted on a weapon using Picatinny Mil 1913 rail. ANHM ANHM ANHM ANHG ANHM ANAM

16 table 2-7. continued image DESCRIPTION Part no. AIM PRO Advanced Integrated Mount ANKI Allows the user to quickly convert the Spark into a weapon sight. AIM PRO-L Advanced Integrated Mount Long Allows the user to quickly convert the Spark with 3x lens into a weapon sight. XLR-IR850 Detachable X-Long Range Infrared Illuminator w/ Dovetail to Weaver Transfer Piece #21, Rechargeable Battery, and Charger A detachable LED extra long-range infrared illuminator with wide-angle adjustable beam. Comes fully assembled with a dedicated mount in order to be installed on a Picatinny/Weaver rail. XLR-IR A-Focal Doubler Doubles the distance of XLR-IR850 IR beam Extended Rail Adapter #85 Dovetail Weaver Picatinny Rail Adapter Extends 7.5 to 11.5 Tactical Scope Mount. Universal Camera Adapter #45 Allows the Spark to be attached to a variety of camera systems. ANKI ANKIXLR017 ANAF18XXLR ANAM ANAM Hard Shipping/Storage Case #101 A protective case used for the shipping/ storage of the Spark and its accessories. ANHC Key Features Built-in Left Lightweight Compact CORE (Ceramic Optical Ruggedized Engine) technology intensifier tube IR illuminator or right eye use and robust design to operate under severe conditions reliable by single CR123 battery or helmet-mountable for hands-free usage for use with cameras with most weapons, IR laser aiming/ illuminating devices, reflex sights, and scopes and fog-resistant two-year warranty Easy Serviceability High-performance Highly Powered Weapon-mountable Head Adaptable Compatibility Water Limited

17 3 OPERATING INSTRUCTIONS 3.1 Installation and Mounting CAUTION: To protect the intensifier tube when the sight is not in use or when it is being operated in daylight, keep the protective lens cap securely fitted over the lens Battery Installation The Spark operates on a single CR123A battery. Install the CR123A battery as follows: 1. Unscrew the battery cap (A) and insert the CR123A battery (B), observing the polarity markings on the body of the device. 2. Screw the battery cap (A) back on securely. A B Figure 3-1. Battery Installation MOUNTING THE Spark TO A GOGGLE KIT Mount the Spark to the optional goggle kit as follows (refer to Figure 3-2): 1. Put on the goggle kit. Adjust the goggle kit strap pads until the goggles fit securely around your head. Remove the goggle kit. 17

18 2. Loosen the screw (A). While pushing down on the button (B), insert the Spark rail into the guide (C) of the goggle kit bracket. Tighten the screw (A). 3. Put on the goggle kit, now mounted with the Spark. 4. To adjust the equipment for greater comfort, loosen the screw (A) and move the unit along the guide (C). 5. The goggle kit has a flip-up mechanism. Push the button (D) of the goggle kit bracket and lift the unit up until it reaches its top position. 6. Push the same button (D) to lower the unit into the correct viewing position. Figure 3-2 shows the Spark in the correct position for the right eye. To readjust the unit for the other eye, remove the unit from the goggle kit bracket. Turn the unit around (180º) and mount it on the bracket through the rail on the second side. With the button (E) pushed, move the unit along the slide-rail (F) until the desired, most comfortable position is reached. To remove the Spark from the goggle kit, loosen the screw (A), push the button (B), and slide the unit out of the bracket guide (C). C A B d E F Figure 3-2. Mounting Spark to A Goggle Kit MOUNTING THE Spark TO A HELMET An optional flip-up helmet mount can be used to attach the Spark to a helmet. The helmet mount fits the Spark securely onto helmet via a rugged strapping device and grooved hooks. With the helmet mount, the Spark can be positioned directly in front of the user s eyes, or flipped backwards, out of the field of view. Mount the Spark to a helmet as follows (refer to Figure 3-3): 1. Attach the mount to the helmet. 2. Adjust and tighten the straps (A). 3. Loosen the screw (B). With the button (C) pushed down, insert the Spark rail into the guide (D) of the helmet mount bracket. Tighten the screw (B). 4. Put on the helmet with the Spark attached. 5. Push the button (F) and move the unit along the slide-rail (G) until the most comfortable position is reached. 6. Adjust the mount for comfortable using. Loosen the screw (B) and move the unit along the guide (D) for eye relief adjustment. Turn the lever (H) and move the unit along vertical slide-rail until the most comfortable vertical position is reached. 7. The helmet mount has a flip-up mechanism. Push the button (E) of the mount bracket and lift the unit up until it reaches its top position. 8. Push the same button (E) to lower the Spark into the proper viewing position. 18

19 The Spark can be mounted in position for the right or left eye. To readjust the Spark for other eye, reverse its positioning and reinstall it on the helmet mount bracket. Use the second unit rail located on the opposite side of the unit. Push the button (F) and move the unit along the slide-rail (G) until the most comfortable position is reached. To remove the Spark from the helmet mount, loosen the screw (B), push down on the button (C), and slide the unit out of the guide (D). To remove the flip-up mechanism from the helmet mount, loosen the lever (H), pull the knob out (I), and slide the flip-up mechanism out of the vertical rail. H A I G E C F B d Figure 3-3. MOUNTING THE Spark TO A HELMET MOUNTING THE Spark TO A WEAPON WITH A QUICK-RELEASE Weapon MOUNT NOTE: The Spark is not a weapon sight. However, it can be used in conjunction with a collimator dot sight or laser aiming device. To mount the Spark to a weapon using an optional quick-release weapon mount (QRM), perform the following (refer to Figure 3-4): 1. While pushing down on the lever holder (C), turn the lever (B) backwards to loosen the QRM clamping device (A). 2. Install the QRM on the weapon rail by inserting the stop (not shown in Figure 3-4) into one of transverse slots of the weapon rail. B A D E F A C B D I G H E Figure 3-4. MOUNTING THE Spark TO A WEAPON WITH A QUICK-RELEASE weapon MOUNT 19

20 3. To secure the QRM onto the weapon rail, turn the lever (B) forward. Secure the clamping device (A) tightly to the weapon rail. To adjust the force of the lever clamp, loosen or tighten the nut (D) as necessary: - When the clamping device (A) unlocked, push the lever holder (C) so that the nut (D) gets out of its hollow. - To tighten/loosen clamping device, turn the nut (D) CW/CCW, respectively, by one-two increments (the eight-sided nuts of the AIM clamping devices fit their hollows only if turned in one of the discrete positions), when the holder (C) pushed. Just as the holder (C) released, backmoving springs makes the nut (D) get back into its hollow. - Check to ensure the clamping device holds weapon/nvm rail firmly. 4. While pushing down on the lever holder (F), turn the lever (E) forward. 5. Install the Spark on the QRM rail by inserting the stop (G) into the transverse slot of the unit rail. 6. Attach the Spark to the QRM rail by turning the lever (E) backwards. Secure the QRM clamping device (H tightly to the Spark rail. To adjust the force of the lever clamp, loosen or tighten the nut (I) as necessary MOUNTING AN IR ILLUMINATOR TO THE Spark To mount an IR illuminator to the Spark, use the optional Dovetail to Weaver Transfer Piece. Perform the following steps (refer to Figure 3-5): 1. Install the transfer piece (A) onto one of the Spark rails. 2. Tighten the fixing screw (B) on the transfer piece. 3. Loosen the IR illuminator fixing screw (C). 4. Mount the IR illuminator on the Weaver rail of transfer piece and tighten the fixing screw (C). B C A Figure 3-5. MOUNTING AN IR ILLUMINATOR TO THE Spark MOUNTING THE Spark TO A STANDARD US MIL HELMET/ HEADGEAR ASSEMBLY To mount the Spark to a Standard US Mil helmet or headgear assembly, use an optional transfer adapter. Perform the following steps (refer to Figure 3-6): 1. Push down on the lever (C). Mount the adapter (A) to the Spark rail (B). 2. Align the adapter prism (D) with the helmet/ headgear assembly mount (E). Slide the Spark backwards until its alignment boss is in line with the alignment groove on the helmet/ headgear assembly mount. Push down until the Spark locks into the helmet/ headgear assembly mount. To dismount the Spark from the helmet/ headgear assembly, push down on the lever (F) and remove the unit. Push down on the lever (C) and remove the adapter from the Spark rail. The transfer adapter can be adjusted for either the right or left eye. In Figure 3-6, the Spark is shown in the proper position for the left eye. Readjust the adapter for the right eye as follows: 1. Push down on the lever (C). Remove the adapter from the Spark rail. 2. Loosen the nut (G), and turn the adapter around between the two fixing devices. Retighten the nut (G). 20

21 3. Mount the adapter to the other Spark rail located on the opposite side of the unit. F D C F D D E C A B G Figure 3-6. Mounting the Spark TO A Standard US Mil Helmet/Headgear Assembly MOUNTING ACCESSORY LENSES TO THE Spark To mount the 3x or 5x afocal lens (A) with adapter (B) to the device, screw it into the threading of the standard 1x objective lens (C) of the Spark. A B C Figure 3-7. MountING Accessory LENS TO Spark MOUNTING THE Spark TO A WEAPON WITH AN AIM ADVANCE AIMING MOUNT The clamping system of the AIM advance aiming mount (AIM) is the same as is seen on the QRM. To mount the Spark to a weapon with an AIM, see Part of this Manual. This section details mounting instructions and procedures for the QRM. For more information on the use of an AIM, see the AIM User s Manual. Figure 3-8. MOUNTING THE Spark TO A WEAPON WITH AN AIM ADVANCE AIMING MOUNT 21

22 3.1.9 UNIVERSAL CAMERA ADAPTER APPLICATION To mount the Spark (affixed with a camera or video recorder) to a tripod, you will need a universal camera adapter. Mount the connected devices to a tripod as follows: 1. Screw the adapter onto the tripod. 2. Remove the eyecup from the Spark eyepiece. 3. Install the Spark on the adapter rail (A) and tighten the fixing screw (B). 4. Install the camera on the adapter rail (C) and insert the fixing screw (D) into the tripod socket of the camera. Tighten the fixing screw. 5. Loosen the screws one by one. Align the optical axis of the Spark with the camera objective. Tighten the screws (E and F). 6. To focus the image, loosen the screw (G) and adjust the distance between the monocular and the camera s eyepiece. Tighten the screw (G). C D A B G F E Figure 3-9. Universal camera adapter Application 3.2 Controls Controls The Spark controls are defined in Table 3-1. The Spark controls are shown in Figure D B A C Figure Spark controls 22

23 Table 3-1. Spark Controls CONTROL/ INDICATOR Function Switch (Figure 3-10, A) Eyepiece Ring (Figure 3-10, B) Focusing Ring (Figure 3-10, C) Bi-color LED Indicator (Figure 3-10, D) FUNCTION OFF position the unit is off. ON position the unit is on (IT powered). Turn the unit on by turning the switch CCW from OFF to ON. IR position the unit is on, and the IR illuminator is activated. Activate the IR illuminator by turning the switch CW from ON to the IR position. Adjusts the unit diopter. The total dioptric range is covered in a 1/2 ring revolution. Focuses the lens. Adjusts for sharpest view of the scene. The total focus range is covered in a 1/3 ring revolution. A GREEN glow indicates that the unit is turned on and ready for operation. A RED glow indicates that the IR illuminator is operating. CAUTION: DO NOT over-adjust the controls by forcing them past their stopping points. 3.3 OPERATIng Procedures Operating Procedures These procedures should be performed under nighttime conditions only. CAUTION: Use of the Spark brightly lit conditions may damage the unit s intensifier tube. 1. Verify that the battery is installed as indicated on the monocular body. 2. Make a visual estimation of the illumination level in the viewing area. The required level of illumination is less than 1 lx (late twilight sky conditions). 3. Remove the lens cap and place it over the housing of the lens. 4. Turn the function switch ON. The green indicator light (Fig. 3-10, D) indicates that the unit is ready for operation. After a slight delay, a green glow will appear in the eyepiece of the monocular. 5. Adjust the unit diopter by rotating the ring of the eyepiece. 6. Observe the scene. Rotate the focus ring until the image is clear and sharp. CAUTION: Bright sources such as firelight, headlights, searchlights, etc. can damage the Spark. Avoid exposing the unit to these types of light sources. 23

24 3.3.2 IR Illuminator Operations CAUTION: When operating the device in extremely dark conditions, the light from the unit s IR illuminator will be invisible to the unaided eye. However, the light can be detected by other NVDs. NOTE: The IR illuminator is designed to provide additional illumination (when needed) while viewing scenes or targets from a short distance (up to 3m). B A Figure IR ILLUMINATOR OPERATIONs To activate the IR illuminator, turn the monocular on. Flip the function switch (Fig. 3-11, A) CW from ON to the IR position. A red indicator (Fig. 3-11, B) lights when the IR illuminator is turned on Spark Shut-Down 1. Turn the function switch to OFF. The green glow of the viewing area will fade to black. 2. Secure the lens cap over the objective lens. 3. If necessary, remove the unit from the rail (from the scope lens). Remove the unit by following the mounting instructions in reverse. 4. Unscrew the battery cap and take out the battery. Replace the battery cap. Do not store the unit with the battery still in it. 5. Store the unit and all accessories in the case. 3.4 Storage Preparations for storage Prepare the Spark for storage as follows: 1. Verify that the Spark and all accessories are clean and dry before returning them to the storage case. 2. Secure the cap over the objective lens. 3. Remove the battery. 4. Place the Spark and accessories in the appropriate locations in the case, and close the cover. 24

25 4 PREVENTIVE MAINTENANCE AND TROUBLESHOOTING 4.1 Preventive Maintenance Checks and Services PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) Table 4-1: Preventive Maintenance Checks and Services has been provided so that you can keep your equipment operable and in good condition. Perform all functional tests in the order listed in Table 4-1. Operating Procedures are detailed in Chapter 3. A. Cautions Always observe any CAUTIONS that appear in the table. B. Explanation of Table Entries Seq No. column. Sequence numbers are for reference and appear in the order required to perform checks and services. Location Item to Check/ Service column. Indicates the location and the item to be checked or serviced. Procedure column. Details the checking/ servicing procedure. Not Fully Mission Capable If... column. Indicates what faults will prevent your equipment from operating successfully. Seq Location Item to No. Check/ Service TABLE 4-1. Preventive Maintenance Checks and Services PROCEDURE PRE-OPERATIONAL CHECKS 1 Completeness Open the carrying case and inventory items by means of comparing with the data specified in this manual. 2 Soft Carrying Case Shake out loose dirt or foreign material. Inspect for tears, cuts, excess wear or damage to the mounting clips. Not Fully Mission Capable If... Items are missing. 3 External Surfaces Inspect for cracks or damage. Scratches and gouges are OK if operation is not affected. Cracked or damaged. 4 Lens Cap Inspect for cracked, torn, or missing lens caps. Cap is torn or cut. Cup is not secured to the housing of the lens. 5 Eyecup Inspect for dirt, dust. Inspect for cracked or torn, bent, broken or improperly fitting eyecup. If necessary, clean as per Para Cup torn or cut. 25

26 table 4-1. continued Seq Location Item to No. Check/ Service 6 Battery Compartment/ Cap PROCEDURE Verify that the battery cap is present. Inspect for corrosion, moisture, corroded or defective contacts. Verify that the o-ring is present. Not Fully Mission Capable If... Cap is missing, contacts damaged or corroded, or o-ring is missing. 7 Function Switch Check the switch for operation (without a battery). Switch has no definite stopping points. Switch knob is broken or missing. 8 Lenses Inspect optical surfaces for dirt, fingerprint residue, scratches, chips, or cracks. 9 Focusing Ring Rotate the focusing ring to ensure free movement (range is approximately 1/3 turn). 10 Eyepiece Ring Rotate the eyepiece ring to make sure the eyepiece is not too tight or too loose. Range is approximately ½ turn. 11 Optional Equipment Inspect optional items for dirt, or corrosion, damage, and missing parts. Check for proper operation. If necessary, clean as detailed in Part Scratches or chips hinder vision with Spark turned on. Cracks are present. Ring gets stuck or adversely affects the user s ability to properly focus the unit. Ring gets stuck, is too loose, or adversely affects the user s ability to properly adjust the diopter. Equipment is damaged or parts are missing. OPERATIONAL CHECKS CAUTION: Do not activate the Spark in daylight unless the lens cap is on, or you are operating under dark conditions. NOTE: Daylight checks are described below. 12 Function Switch Install the battery. Turn the switch from OFF to ON. Look for the green glow in eyepiece (it should appear after a slight delay), and wait about 10 s for image to disappear. Image is present. 13 Viewed Image Inspect for any operational defects (refer to Part 4.3.1: Identification of Operational Defects). POST-CHECKS PROCEDURES 14 Turn the unit OFF. Verify that the green glow fades from the eyepieces. Remove the battery. Return the unit and all accessories to the soft carrying case. Shading, edge glow, flashing, flickering, and intermittent operation, or excessive cosmetic defects are found. 4.2 TROUBLESHOOTING OPERATOR TROUBLESHOOTING The purpose of troubleshooting is to identify the most frequently occurring equipment malfunctions, their probable causes, and the corrective actions required to fix them. Table 4-2 lists common malfunctions that may occur during the operation or maintenance of the Spark. Perform the tests, inspections, and corrective actions in the order listed in the table. This table does not list all of the malfunctions that may occur with your device, or all of the tests and corrective actions that may be necessary. If you experience an equipment malfunction that is not listed, or is not fixed by the corrective actions listed in the table, please contact Armasight s Customer Service center. 26

27 TABLE 4-2. Operator Troubleshooting Malfunction PROBABLE CAUSE/ TEST/INSPECTION Corrective Action Monocular fails to activate Battery is dead, missing or Replace the battery or install it correctly. improperly installed. IR illuminator fails to activate Poor image quality Light is visible around the eyecup Focusing ring cannot be moved Eyepiece ring cannot be moved Battery contact surfaces or contact springs are dirty or corroded. Defective image intensifier. Turn the IR illuminator on in a dark area. Visually estimate whether or not the observed scene is illuminated. Check objective lens or eyepiece focus. Check for fogging or dirt on the lens. Damaged optical components. Check the exit pupil distance value. Check the eyecup resilience. Check to see if the focusing ring is bent or broken. Check to see if the eyepiece ring is bent or broken. Clean the contact surfaces with a pencil eraser and/ or alcohol and cotton swabs. Please contact Customer Support. If the IR illuminator fails to activate, please contact Customer Support. Refocus the lens. Clean the lens as detailed in Part If image quality is still poor, please contact Customer Support. Please contact Customer Support Readjust for proper eye-relief distance. If the eyecup is defective, please contact Customer Support. If damaged, please contact Customer Support. If damaged, please contact Customer Support. 4.3 Identification of Operational Defects Operational defects Operational defects relate to the reliability of the intensifier, and are an indication of instability. If identified, the user will need to return the Spark immediately. Operational defects include shading, edge glow, flashing, flickering, and intermittent operation. A. Shading If shading is persistent, you will not be able to see a fully circular image (Figure 4-1). Shading is a very dark, high-contrast area with a distinct line of demarcation present, and you cannot see an image through it. Shading always begins on the edge, and will eventually migrate inward until it spans across the entire image area. If you notice shading with your device, please contact Customer Support. SHADING Figure 4-1. shading 27

28 NOTE: Verify that any shading is not the result of improper eye-relief adjustment. B. Edge Glow Edge glow is a bright area (it sometimes appears to be sparkling) in the outer portion of the viewing area (see Figure 4-2). To check for edge glow, block out all light from the device by cupping a hand over the lens. If the image tube is displaying edge glow, the bright area will still show up; if edge glow occurs, please contact Customer Support. EDGE GLOW Figure 4-2. EDGE GLOW C. Flashing, Flickering, or Intermittent Operation The image may appear to flicker or flash. If there is more than a single flicker, check for a loose battery adapter or a weak battery. If flickering continues, please contact Customer Support Cosmetic Blemishes Cosmetic blemishes are usually the result of manufacturing imperfections. They do not affect the reliability of the image intensifier, and are not normally a cause for returning the Spark. However, some types of cosmetic blemishes can worsen over time and interfere with the user s ability to properly operate the device during missions. If you believe a cosmetic blemish is cause for returning the device, record the specific nature of the problem on the maintenance forms and use the clock method to identify the position of the blemish and its approximate distance from the center (e.g., 5:00 toward the outside, 2:30 near the center, or 1:00 midway). The following are examples of cosmetic blemishes: A. Bright Spots A bright spot is a small, non-uniform bright area that may flicker or appear constant (Figure 4-3). Not all bright spots make the Spark rejectable. Cup your hand over the lens to block out all light. If the bright spot remains please contact Customer Support. Bright spots usually go away when all light is blocked out. Verify that any bright spots are not simply the result of bright light in the area you are observing. Bright spots are acceptable if they do not interfere with the user s ability to view the scene or perform missions. B. Emission points Emission points are steady or fluctuating pinpoints of bright light in the image area that do not go away when all external light is blocked from the objective lens (Figure 4-3). The position of an emission point within the image area does not move. Not all emission points are cause to return the Spark. Verify that emission points are not simply light sources present in the scene you are observing. Emission points are acceptable if they do not interfere with the user s ability to perform missions. 28

29 EMISSION POINT BRIGHT SPOT Figure 4-3. EMISSION POINTS AND BRIGHT SPOTS C. Black Spots Black spots are cosmetic blemishes in the image intensifier or debris between the lenses. Black spots are acceptable as long as they do not interfere with the user s ability to observe the scene. No action is required if this condition is present, unless the spots interfere with the operator s ability to perform missions. 4.4 Maintenance General The section regarding Spark operator maintenance consists of operational tests, inspections for the unit serviceability, cleaning and mounting procedures, troubleshooting, and replacement instructions for a limited number of parts. Maintenance instructions covered elsewhere in this manual (PMCS, troubleshooting, etc.) are not repeated in this section. CAUTION: The Spark is a precision electron-optical instrument, and must be handled carefully at all times to prevent damage to the device s body or mechanisms CLEANING PROCEDURES CAUTION: The coating on the demist shield can be damaged if the shield is cleaned while wet, or if it is cleaned with wet lens paper. Clean the shield only when it is dry, and only use dry lens paper. CAUTION: Thoroughly dry each item before placing them into the storage case. Clean the Spark as follows: 1. Gently brush off any dirt from the unit s body using a clean, soft cloth. 2. Moisten the cloth with fresh water and gently wipe external surfaces (except for glass surfaces). 3. Dry any wet surfaces (except for glass surfaces) with another clean, soft, dry cloth. 4. Using a lens brush, carefully remove all loose dirt from the glass surfaces. 29

30 5. Slightly dampen a cotton swab with ethanol. Gently and slowly wipe the lenses. Without touching the lens holders, clean the glass surfaces in circular movements, beginning in the center and moving out towards the edge. Change the cotton swab after each circular stroke. Repeat until the glass surfaces are clean. 6. Clean the battery contact surfaces and contact springs with a pencil eraser and/ or alcohol-dampened cotton swabs. Clean optional mounting devices with a soft brush (cloth), soap, and water as required. Clean optional lenses as detailed in items 4 and 5 above (except for the demist shield) Battery Removal and Replacement Refer to Part for battery installation procedures. No special tools are required to replace the battery GOGGLE KIT MAINTENANCE A. Browpad Replacement Replace the browpad when cracked, torn, or contaminated. Perform the following to remove and replace the browpads: 1. Firmly grasp the goggle kit and remove the old browpad. 2. Gently press on the new browpad. Gently smooth out any wrinkles in the new browpad. B. Chin Strap Reinstallation Figure 4-4. BROWPAD REPLACEMENT 1. Detach the Velcro tape from the left side of the head-band and remove the chin strap. Unfasten the chin strap from the strap assembly. 2. Replace the chin strap by joining the sides of the Velcro tape on the left side of the head-band and threading the end of another strap into the corresponding buckle on the right side of the head-band. Figure 4-5. CHIN STRAP REinstallation 30

31 C. Chin Cup Replacement 1. Detach the Velcro tape from the left side of the head-band and remove the chin strap. 2. Slide the chin cup out from the chin strap and replace it with a new one. After replacing the chin cup, attach the Velcro on the left side of the head-band. Figure 4-6. CHIN CUP REPLACEMENT 4.5 Service/Packing and Unpacking Return Instructions For service, repair or replacements, please service@armasight.com To assist the Service Representative (SR) with determining if the item is repairable, please provide the following information: 1. Serial Number of the defective item. 2. Thorough description of the malfunction, defect or damage. 3. An explanation of how the malfunction, defect or damage occurred, if known. If the SR determines that the item is under warranty or should be returned for repair, a Return Material Authorization number (RMA#) will be provided. RMA can be obtained via to service@armasight.com or via phone by calling Armasight Customer Service at (888) Ext. 2 or via fax (888) When returning the Spark for service or repair, the following procedures should be followed to prevent any additional damage: 1. Verify that the Spark is free of all contaminants such as dirt or any other foreign material. 2. Remove the battery. 3. Place the cap over the lens. 4. Place the Spark in the hard shipping/ storage case or soft carrying case (if available). If the hard shipping/ storage case is not available, individually package each Spark unit being returned in a suitable container. Place the Spark and a copy of the test report or detailed description of the failure in a suitable packing/ shipping container. Mark the package with the RMA#. Ship the items using the fastest, most easily traceable, prepaid method to Armasight Inc., 815 Dubuque Avenue, South San Francisco, CA 94080, USA 31

32 Appendix A. Spark LIST OF SPARE PARTS The parts authorized in this list of spare parts are required for operator maintenance. This list includes parts that must be removed in order to replace authorized parts. ITEM NO. Column indicates the number used to identify items in Figure A-1. PART NO. Column indicates the primary number used by the manufacturer to identify an item; this number controls the design and characteristics of the item by means of its engineering, specifications, standards, and inspection requirements Figure A-1. Spark Spare Parts 11 TABLE A-1. Spark LIST OF SPARE PARTS ITEM NO. DESCRIPTION PART NO. 1. Battery Cap ASSPKBC 2. CR123A Lithium Battery CR123A 3. Battery Cap Retainer ASSPKBCR 4. Lens Cap ASSPKLC 5. Objective Lens Assembly ASSPKOLA 6. Eyepiece Assembly ASSPKEPA 7. Eyecup Assembly ASSPKECA 8. Function Switch ASSPKFS 9. Rail ASSPKPR 10. Operation and Maintenance Manual ASSPKOMM 11. Soft Carry Case ASSPKSCC 32