A-dec 570L Dental Light on a DCS System INSTALLATION GUIDE

Transcription

1 A-dec 570L Dental Light on a DCS System INSTALLATION GUIDE C ONTENTS Choose an Installation Guide Before You Begin Disconnect the Light Cable Cut the Light Cable Place the Flexarm Block Uninstall an A-dec 300 Light Head ( Axis) Uninstall an A-dec 500 or 6300 Light Head (3 Axis) Remove the Flexarm Block Remove the Light Cable Install the LED Light Cable Install the Light Head Connect the Electrical Wires and Data Line Test the Light Adjust the Light Touchpad Dental Light Functions.. 6 Regulatory Information DCS Enabled LED Dental Light Rev B

2 Choose an Installation Guide The manual used to install the light depends on whether the system has a Data Communication System (DCS). Use the following table to determine which installation guide to use per system. To Replace This Light Model Number Date of Manufacture Use This Installation Guide A-dec 37 December 008 until July 00 Note. Flexarms on these systems are not compatible with the LED light. To install a flexarm that is compatible with the LED light, order p/n A-dec 570L Dental Light on a DCS System. A-dec 37 A-dec 37 All models after June 00 A-dec 570L Dental Light on a DCS System. A-dec 57 A-dec 57 All models A-dec 570L Dental Light on a DCS System. A-dec 6300 mounted on a wall, cabinet, ceiling, or track March 004 until the present May 993 until March 004 Prior to 993 A-dec 570L Dental Light on a DCS System. A-dec 570L Dental Light on a Non-DCS System. These systems are not compatible with the LED light. A-dec 6300 Post Mount May 993 until present Prior to May 993 A-dec 570L Dental Light on a Non-DCS System. These systems are not compatible with the LED light. A-dec 6300 Radius All models A-dec 570L Dental Light on a Non-DCS System. A-dec 6300 Unit Mount All models A-dec 570L Dental Light on a Non-DCS System. A-dec Simulator All models For instructions for how to install an A-dec 570L on an A-dec simulator, contact A-dec customer service Rev B

3 Before You Begin. Turn off the power to the system before you begin these procedures. DANGER Failure to turn off the power before you begin this procedure can lead to electrical shock. WARNING Failure to turn off the power before you begin this procedure can lead to product damage and result in serious injury or death. CAUTION Circuit boards are sensitive to static electricity. Electrostatic Discharge (ESD) precautions are required when touching a circuit board or making connections to or from the circuit board. Circuit boards should be installed only by an electrician or qualified service person. CAUTION When removing or replacing covers, take care not to damage any wiring. Verify that the covers are secure after replacing them. Disconnect the Light Cable See the section for the disconnection instructions for the system s configuration. A-dec 3 Chair A-dec 5 Chair A-dec 00 Chair A-dec Decade, Cascade, Performer, or Priority Chair Wall Mount and Cabinet Mount Ceiling Mount Light Track Mount Light Rev B 3

4 A-dec 3 Chair Access the power supply. Disconnect the light cable. Next Step See Cut the Light Cable on page. A-dec 5 Chair Recommended Tool 3/6" hex key Remove two screws to access the power supply. Disconnect the light cable. Next Step See Cut the Light Cable on page Rev B

5 A-dec 00 Chair Loosen the four thumbscrews to access the power connections. Disconnect the light cable. Next Step See Cut the Light Cable on page Rev B 5

6 A-dec Decade, Cascade, Performer, or Priority Chair Recommended Tool Phillips head screwdriver. Access the power supply.. Disconnect the jumper wire. 3. Disconnect the data line. 4. Uninstall the relay board. 5. Replace the screw in the top of the power supply. A-dec Cascade Chair With Base Mount System Shown 4 3 Next Step See Cut the Light Cable on page Rev B

7 Wall Mount and Cabinet Mount Recommended Tool /8" hex key A-dec Wall Mount Light A-dec Cabinet Mount Light Access the transformer. Disconnect the wires and data line. Next Step See Cut the Light Cable on page Rev B 7

8 Ceiling Mount Light Recommended Tool 5/3" hex key Access the transformer. Disconnect the wires and data line. Next Step See Cut the Light Cable on page Rev B

9 Track Mount Light Recommended Tools /6" hex key Masking tape Diagonal cutters NOTE The A-dec 6300 light hub tool is available (p/n ) to hold the flexarm in place while working with the connections. Task. Loosen the setscrew. Slide the collar up. 3 Hold the collar in place with a ring of tape. 4 Support the arm from underneath and remove the key. 5 Slide the arm down from the post Rev B 9

10 Task. Disconnect wires at the WAGO connectors. Leave the WAGO connectors on the wires coming from the trolley. Optional NOTE If the connections were made with red connectors, cut the wires from the coil cable flush with where they enter the connector. Next Step See Cut the Light Cable on the next page Rev B

11 Cut the Light Cable Recommended Tool Diagonal cutters Cut the cable at the ends of the flexarm. A-dec 37 mounted on an A-dec 36 Support Center Shown Rev B

12 Place the Flexarm Block NOTE This procedure is not required for track mount systems. If the system is a track mount, go to Uninstall an A-dec 500 or 6300 Light Head (3 Axis) on page 4. Move the light head to its lowest position. Insert the pointed tab (on the notched end of the block) into the flexarm. 3 Insert the shorter tab into the light post. WARNING Failure to install the flexarm block can result in the sudden rise of the flexarm and potential injury. Next Step See the section for the system s configuration: Uninstall an A-dec 300 Light Head ( Axis) on the next page Uninstall an A-dec 500 or 6300 Light Head (3 Axis) on page Rev B

13 Uninstall an A-dec 300 Light Head ( Axis) Recommended Tools /8" and 5/3" hex keys Task. Use a 5/3" hex key to remove the switch housing cover. Task. Fixed Stop Brass Bushing Use a /8" hex key to remove the pin. Remove the head and brass bushing. NOTE Make sure the fixed stop stays installed in the light head knuckle. It will be used with the LED light. Next Step See Remove the Flexarm Block on page Rev B 3

14 Uninstall an A-dec 500 or 6300 Light Head (3 Axis) Recommended Tools 5/3" hex key Needle-nose pliers Task. Remove this side of the switch housing cover. The other side is connected to a strain relief. 6A 5 VAC 3A 50 VAC ON ON ON Rev B

15 Task. Hold the pin. 6A 5 5 VAC VAC 3A VAC VAC ON ON ON ON ON Use a 5/3" hex key to remove the top screw. Task 3. Fixed Stop Remove the pin. Remove the head and brass bushing. Brass Bushing 6A 5 VAC 3A 50 VAC ON ON ON NOTE Make sure the fixed stop stays installed in the light head knuckle. It will be used with the LED light. Next Step See Remove the Flexarm Block on the next page Rev B 5

16 Remove the Flexarm Block NOTE This procedure is not required for track mount systems. If the system is a track mount, go to the next section, Remove the Light Cable. Push the flexarm down and maintain pressure on top. Remove the block. 3 Slowly raise the flexarm. Remove the Light Cable NOTE If the system is a wall/cabinet mount, go to the procedure on the following page. Recommended Tool Pliers A-dec 3 Chair with an A-dec 36 Support Center Shown Remove the pieces of cable. NOTE If the cables are on a light with a Radius -style arm, save the umbilical wrap for the LED installation Rev B

17 Remove the Light Cable from Wall/Cabinet Mount Systems Recommended Tools /6" hex key Masking tape Diagonal cutters Pliers Task. Loosen the setscrew. Slide the collar up. 3 Hold the collar in place with a ring of tape. Task. Support the arm from underneath and remove the key. Slide the flexarm down. 3 Cut the cable. 4 Remove the pieces of cable. NOTE The A-dec 6300 light hub tool is available (p/n ) to hold the flexarm in place while working with the connections Rev B 7

18 Install the LED Light Cable CAUTION Route the light cable so that it sits in the groove at the bottom of the flexarm. If the cable is not in the groove, the cable may get damaged or interfere with the flexarm functionality. You may need to remove the flexarm cover to confirm the cable is properly seated. See the section for instructions on routing the light cable for the system s configuration: A-dec 300 Base Mount Post A-dec 36 Support Center Radius-Style Arm on an A-dec A-dec 500 Support Arm Wall/Cabinet Mount Ceiling Mount Track Mount A-dec NOTE Flexarms on chair mounted lights have a cap where the flexarm meets the rigid arm. Use a 5/64" hex key to remove this cap and make the cable routing easier Rev B

19 A-dec 300 Base Mount Post Recommended Tool Cable snake When routing the cable, the connector belongs by the light head knuckle. Route the cable from the light head knuckle to the power supply. Leave 6" (5 mm) exposed from the knuckle. 6" (5 mm) Next Step See Install the Light Head on page Rev B 9

20 A-dec 36 Support Center Recommended Tool Cable snake A-dec 36 Support Center on an A-dec 3 Chair Shown When routing the cable, the connector belongs by the light head knuckle. Route the cable from the light head knuckle to the support center. Leave 6" (5 mm) exposed from the knuckle. 6" (5 mm) Next Step See Install the Light Head on page Rev B

21 Radius-Style Arm on an A-dec 5 Recommended Tool Cable snake Task. When routing the cable, the connector belongs by the light head knuckle. Route the cable from the light head knuckle through the posts. Leave 6" (5 mm) exposed from the knuckle. 6" (5 mm) Rev B

22 Task. Install the umbilical wrap around the cable. Slide the wrap slightly into the rigid arm. Wrap Task 3. Route the cable. Next Step See Install the Light Head on page Rev B

23 A-dec 500 Support Arm Recommended Tools Standard screwdriver Cable snake When routing the cable, the connector belongs by the light head knuckle. Route the cable from the light head knuckle to the power supply. Leave 6" (5 mm) exposed from the knuckle. 6" (5 mm) Next Step See Install the Light Head on page Rev B 3

24 Wall/Cabinet Mount Recommended Tools Phillips head screwdriver /6" and 5/64" hex keys Cable snake Task. Remove the flexarm cover. Task. When routing the cable, the connector belongs by the light head knuckle. Route the cable from the light head knuckle to the end that inserts into the trolley post. Leave 6" (5 mm) exposed from the knuckle. 6" (5 mm) Light Head Knuckle Rev B

25 Task 3. Route the light cable to the transformer. Task 4. Slide the flexarm into the post. Insert the key Rev B 5

26 Task 5. Remove the tape. Lower the collar over the slot so that the setscrew is not over the key. Firmly tighten the setscrew. Key Next Step See Install the Light Head on page 30. Ceiling Mount Recommended Tool Cable snake When routing the cable, the connector belongs by the light head knuckle. Route the cable from the light head knuckle to the transformer. Leave 6" (5 mm) exposed from the knuckle. 6" (5 mm) Next Step See Install the Light Head on page Rev B

27 Track Mount Recommended Tools 5/64" hex key Phillips head screwdriver Cable snake Task. Remove the flexarm cover. Task. Light Head Knuckle 6" (5 mm) When routing the cable, the connector belongs by the light head knuckle. Route the cable from the light head knuckle to the end that inserts into the trolley post. Leave 6" (5 mm) exposed from the knuckle. Next Step See Install the Light Head on page Rev B 7

28 A-dec 00 Recommended Tools Phillips head screwdriver Cable snake Task. Remove the flexarm cover. Task. Align the flexarm directly over the rigid arm. Lift up and remove the flexarm Rev B

29 Task 3. Light Head Knuckle 6" (5 mm) When routing the cable, the connector belongs by the light head knuckle. Route the cable from the light head knuckle to the end that inserts into the rigid arm. Leave 6" (5 mm) exposed from the knuckle. Task 4. 3 Route the cable through the rigid arm to the support center. Align the flexarm directly over the rigid arm. Insert the flexarm into the rigid arm. Next Step See Install the Light Head on the next page Rev B 9

30 Install the Light Head Recommended Tools Diagonal cutters 5/64" and 7/64" hex keys Task. Apply Lubriplate to the knuckle. 3 4 Slide the cap above the knuckle. Verify the fixed stop is installed. Slide the white pivot bearing over the knuckle. Make sure the slot is not over the fixed stop. Slot Rev B

31 Task. Rotation Stop Actual Size Keep the slot clear. Insert the rotation stop with its concave side towards the knuckle. Slide the rotation stop in the groove until it does not block the slot. Task 3. Remove the two screws securing the indicator cover. Slide the cover away from the housing to release the keyhole from the post Rev B 3

32 Task 4. Unplug the indicator cover wire Rev B

33 Task 5. Post Align the grooves in the light head with the posts on the pivot bearing and slide the light onto the knuckle Rev B 33

34 Task 6. Insert the locking nut with its loop pointed to the right so that its grooves line up with the posts on the pivot bearing. Task 7. Turn the locking nut a /4 turn until the loop is over the hole for the screw. Use a 7/64" hex key to secure the locking nut with a washer and screw Rev B

35 Task 8. Align the grooves in the brass pressure plate with the posts on the pivot bearing, then slide the plate onto the bearing. Task 9. Align the threads on the friction adjustment collar with the internal thread start. Screw in the friction adjustment until the head moves smoothly and holds its position. CAUTION When starting to install the friction adjustment, carefully align its threads to avoid cross threading Rev B 35

36 Task 0. Start the two screws for the top cap. Once both screws are started, securely tighten them Rev B

37 Task. 3 Connect the black wire to 0 V. Connect the gray wire to 4 V. Connect the data wire. Route the light cable around the three standoffs. CAUTION Make sure to route the light cable sheath, not the exposed wires, around the standoffs. If the exposed wires are routed around the standoffs, they may become damaged. NOTE Do not install the indicator cover yet. You will install the cover after adjusting the rotation tension. 0 V 4 V Rev B 37

38 Connect the Electrical Wires and Data Line See the section for instructions on routing the light cable for the system s configuration: A-dec 300 Base Mount Post A-dec 36 Support Center A-dec A-dec Wall/Cabinet Mount Ceiling Mount Track Mount A-dec Rev B

39 A-dec 300 Base Mount Post. Peel off the protective paper from the adapter board (from the kit). Attach the adapter board to the floor box cover frame. CAUTION Do not attach the adapter board to the top of the power supply chassis. The power supply cover will not fit.. Connect the black wire to 0 V. Connect the gray wire to 4 V. 3. Connect the wires to the positions on the adapter board as labeled; brown to BRN, red to RED, and orange to ORN. 4. Connect the data line jumper from the adapter board to a data port. 0 V 4 V 4 3 Next Step See Test the Light on page Rev B 39

40 A-dec 36 Support Center Make the following connections in the support center:. Connect the black and gray wires to their corresponding WAGO connectors.. Connect the wires to the positions on the adapter board (from the kit) as labeled; brown to BRN, red to RED, and orange to ORN. 3. Peel off the protective paper from the adapter board. Attach the adapter board to the support center frame. 4. Connect the data line jumper from the adapter board to a data port. 5. Coil and secure the excess cable Next Step See Test the Light on page Rev B

41 A-dec 5. Peel off the protective paper from the adapter board (from the kit). Attach the adapter board to the front of the power supply in the upper right corner. CAUTION Do not attach the adapter board to the top of the power supply chassis. The pump cover will not fit.. Connect the black jumper wire from the kit to 0 V. Connect the gray jumper wire from the kit to 4 V. 3. Connect the black jumper wire to the black wire from the cable with a WAGO connector. Connect the gray jumper wire to the gray wire from the cable with a WAGO connector. 4. Connect the wires to the positions on the adapter board as labeled; brown to BRN, red to RED, and orange to ORN. 5. Connect the data line jumper from the adapter board to a data port. 6. Secure the cable to the bail with a cable tie. 5 Power Supply 6 0 V 4 V 4 3 Next Step See Test the Light on page Rev B 4

42 A-dec Wall/Cabinet Mount Recommended Tools Phillips head screwdriver Diagonal cutters Task. Remove the relay board. Reinstall the two screws to secure the transformer. Task. 3/8" (0 mm) Cut off the white connector. Strip back the wires 3/8" (0 mm). The wires are 6 AWG Rev B

43 Task 3. Cut the LED light cable so the length reaches the bottom of the transformer housing. Task 4. 3" (76 mm) 3/8" (0 mm) At the cut end of the cable, strip the sheath back 3" (76 mm). Cut the green/yellow wire at the sheath. 3 Strip back the remaining wires 3/8" (0 mm). The black and gray wires are AWG and the brown, red, and orange wires are 6 AWG. CAUTION To strip the sheath, use a proper cable stripping tool and technique to ensure the insulation of the inner conductors is not cut or otherwise compromised Rev B 43

44 Task 5. Cap the yellow, blue, and gray wires from the transformer with wire nuts. NOTE The gray wires do not connect to each other for this configuration. 3 Connect the black wires with a WAGO connector. Connect the gray wire from the light cable to the violet wire from the transformer with a WAGO connector. Task 6. 3 Connect the light wires to the positions on the adapter board (from the kit) as labeled; brown to BRN, red to RED, and orange to ORN. Connect the data line. Peel off the protective paper from the adapter board. Attach the adapter board. Next Step See Test the Light on page Rev B

45 Ceiling Mount Recommended Tools Phillips head screwdriver Diagonal cutters Task. Remove the relay board. Reinstall the two screws to secure the transformer. Task. 3/8" (0 mm) Cut off the white connector. Strip back the wires 3/8" (0 mm). The wires are 6 AWG Rev B 45

46 Task 3. Cut the LED light cable so its length reaches 4" (0 mm) beyond the transformer housing. 4" (0 mm) Task 4. 3" (76 mm) 3/8" (0 mm) At the cut end of the cable, strip the sheath back 3" (76 mm). Cut the green/yellow wire at the sheath. 3 Strip back the remaining wires 3/8" (0 mm). The black and gray wires are AWG and the brown, red, and orange wires are 6 AWG. CAUTION To strip the sheath, use a proper cable stripping tool and technique to ensure the insulation of the inner conductors is not cut or otherwise compromised Rev B

47 Task 5. Cap the yellow, blue and gray wires from the transformer with wire nuts. NOTE The gray wires do not connect to each other for this configuration. 3 Connect the black wires with a WAGO connector. Connect the gray wire from the light cable to the violet wire from the transformer with a WAGO connector. Task 6. 3 Connect the light wires to the positions on the adapter board (from the kit) as labeled; brown to BRN, red to RED, and orange to ORN. Connect the data line. Peel off the protective paper from the adapter board. Attach the adapter board. Next Step See Test the Light on page Rev B 47

48 Track Mount Install the Flexarm Assembly Recommended Tools Diagonal cutters /6" hex key Task. Cut the cable so its length reaches 4" (0 mm) beyond the flexarm knuckle. 4" (0 mm) Task. 3" (76 mm) 3/8" (0 mm) At the cut end of the cable, strip the sheath back 3" (76 mm). Cut the green/yellow wire at the sheath. 3 Strip back the remaining wires 3/8" (0 mm). The black and gray wires are AWG and the brown, red, and orange wires are 6 AWG. CAUTION To strip the sheath, use a proper cable stripping tool and technique to ensure the insulation of the inner conductors is not cut or otherwise compromised Rev B

49 Task 3. To Light Post Violet Gray Black Black Lightly lubricate the hub of the flexarm assembly. Do not lubricate the groove where the key will sit. Yellow Blue Orange Red White Brown Black/White Connect the colored wires in each WAGO connector as shown. To Light Head Rev B 49

50 Task 4. Slide the flexarm into the post. CAUTION Be careful when sliding the flexarm onto the post that the wires and WAGO connectors do not get caught in the key slot. Insert the key. Task 5. Remove the tape. Lower the collar over the slot so that the setscrew is not over the key. Firmly tighten the setscrew. Key Rev B

51 Connect the Wires at the Transformer Recommended Tools 5/64" hex key Phillips head screwdriver Diagonal cutters Task. Remove the transformer cover. Task. Disconnect the wires and data line Rev B 5

52 Task 3. Remove the relay board. Reinstall the two screws to secure the transformer. Task 4. Cut off the white connector. Strip back the wires 3/8" (0 mm). The wires are 6 AWG. 3/8" (0 mm) Rev B

53 Task 5. Cap the gray, blue, and yellow wires from the transformer with wire nuts. Attach a WAGO connector to the black and violet wires that come from the transformer Rev B 53

54 Task 6.. Connect the black and violet wires from the light cable to their corresponding WAGO connectors.. Cap the black/white wire with a wire nut. 3. Connect the remaining light cable wires to the positions on the adapter board (from the kit) as labeled; white to BRN, blue to RED, and yellow to ORN. 4. Connect the data line. 5. Peel off the protective paper from the adapter board. Attach the adapter board Next Step See Test the Light on page Rev B

55 A-dec 00 Recommended Tool Phillips head screwdriver Task.. In the support center, connect the black and gray wires to their corresponding WAGO connectors.. Connect the wires to the positions on the adapter board (from the kit) as labeled; brown to BRN, red to RED, and orange to ORN. 3. Peel off the protective paper from the adapter board. Attach the adapter board toward the bottom of the relay board frame. 4. Connect the data line jumper from the adapter board to a data port. 5. Coil and secure the excess cable Rev B 55

56 Task.. Disconnect the data line.. Disconnect the jumper wire. 3. Uninstall the relay board. 4. Replace the screw in the top of the power supply. 3 Task 3. Remove the relay board, data line, and cable. Next Step See Test the Light on the next page Rev B

57 Test the Light Task. Plug in the indicator cover wire Rev B 57

58 Task.. Turn on the system.. Turn on the light. 3. Press the buttons to test the light in each mode. 4. For each mode, verify that the correct light on the indicator cover is illuminated. 5. If it doesn t work properly, check the wire connections. 4 3 Cure-Safe High Medium Low Rev B

59 Adjust the Light Adjust the Horizontal and Diagonal Rotation Tension Recommended Tool 7/64" hex key Task. To adjust horizontal tension, rotate the friction adjustment. Clockwise increases the tension. To adjust diagonal tension, turn the setscrew. Clockwise increases the tension. Task. Slide the indicator cover so the keyhole fits around the post; then use the two screws to secure the cover Rev B 59

60 Adjust the Vertical Tension Recommended Tool 7/64" hex key To adjust the tension, turn the screw. Clockwise increases the tension Rev B

61 Adjust the Dental Light Flexarm Counterbalance Recommended Tools Phillips head screwdriver 5/64" hex key /" combination wrench. If the flexarm cover is in place, remove it.. Adjust the nut on the end of the spring. If the dental light drifts up, turn the nut counterclockwise. If the dental light drifts down, turn the nut clockwise. 3. Set the cover back onto the flexarm (but do not reattach it yet). Check for drift. 4. Repeat steps and 3 until drift is eliminated. NOTE An optional travel stop limit kit (p/n ) can be installed to limit the upward and downward motion of the flexarm Rev B 6

62 Touchpad Dental Light Functions Standard Touchpad Turn on the power to the system. To verify the light turns on and off, and toggles between intensity modes, repeatedly press and release. NOTE When the light is in the composite (or cure-safe) mode, the light indicator on the touchpad flashes. 3 To disable the auto on/off feature, press and hold and (or and on the A-dec 300 deluxe touchpad) at the same time for three seconds. One beep indicates that the auto on/off function is off. To re-enable, repeat this step. Three beeps indicate that the auto on/off feature is activated. A-dec 300 Deluxe Touchpad A-dec 500 Deluxe Touchpad Rev B

63 Rev B 63

64 Regulatory Information Regulatory information mandated by agency requirements is provided in the Regulatory Information, Specifications, and Warranty document (p/n ), which is available in the Document Library at A-dec Headquarters 60 Crestview Drive Newberg, OR 973 USA Tel: Within USA/Canada Tel: Outside USA/Canada Fax: / A-dec Inc. makes no warranty of any kind with regard to the content in this document including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. ÍvÈ.Ç#9È.00RÎ Rev B Copyright 05 A-dec Inc. All rights reserved. IGgrphpor