NEXUS 4000 SERIES. Vickers Hardness Testers
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1 NEXUS 4000 SERIES Vickers Hardness Testers
2 VICKERS HARDNESS TESTERS NEXUS 4000 SERIES NEXUS 4000 LOAD CELL, CLOSED LOOP SYSTEM 1 VICKERS HARDNESS TESTING
3 FEATURES High-end Vickers/Knoop/Brinell tester with low and high force ranging from HV0.02 to HV50. Closed Loop, Load Cell, Force Feedback technology for a reliable fast measurement procedure. Modular design, fits to almost any budget. The NEXUS 4000 series of Micro/Macro Vickers, Knoop & Brinell hardness testers combines a practical design with universal specifications. State-of-the-art closed loop, load cell technology and a - Patent Pending - force feedback system, assure fast test results at the highest possible accuracy. Unmatched consistency, repeatability and reliability now become affordable. The closed loop system applies force, calculates, filters and controls digital data in a 32-bits embedded CPU system. The tester has a 4 position turret which can be customized by using different indentors, objectives, stages or IMPESSIONS indent measuring system, meeting your particular request and budget. The NEXUS 4000 series meets or exceeds, ISO, ASTM, JIS (Nadcap) standards. TEST PROCEDURE CONTROL CLOSED LOOP VS DEAD WEIGHT Traditional hardness testing systems use a dead weight mechanical design or inaccurate spring force mechanism to apply the test force. Such systems are lacking test control, as there is no feed-back on the actual applied force. Selected Force Closed loop force feedback Common dead weight systems Overshoot The Closed Loop technology with a force feedback system, as applied in the NEXUS 4000 Series, constantly measures and controls the applied force on the tester s indentor and tested surface. Consequently, this superior control system offers an almost unlimited selection of test loads and test rates for virtually any test condition imaginable. Force Time SUPERIOR FORCE CONTROL ACCURACY, RELIABILITY & EFFICIENCY CLOSED LOOP VS DEAD WEIGHT Elimination of overshoot due to sophisticated algorithms detecting contact between the indentor and the object s surface. The application and removal of the test force is fully automatic, as well as the positioning of the indentor and the positioning of the pre-determined objective. The result is a flawless absolute vibration free operation while reducing the operator s efforts to a minimum. Selected Force Force Time Closed loop force feedback Common dead weight systems Overshoot HIGH SPEED MEASUREMENT VICKERS HARDNESS TESTING 2
4 VICKERS HARDNESS TESTERS NEXUS 4000 SERIES UPGRADE YOUR NEXUS LATER The NEXUS 4000 series offers upgrades on request. For instance, your budget and your requirements allow a Vickers tester. Your choice could be a NEXUS Vickers/Knoop tester At any moment after your purchase you can upgrade your tester from for instance Vickers to Macro, Micro-Vickers or even to Brinell at fixed prices. The upgrades are possible in the 4300 or 4500 range. It requires simply a phone call to your distributor or to INNOVATEST and the upgrade does not take more than a couple of hours, including calibration. Investing in a NEXUS series tester guarantees access to almost any load application in the Vickers, Knoop and Brinell range up to 62.5kg. High accuracy, flexibility and pure efficiency are synonyms for the NEXUS 4000 series. AVAILABLE FORCE CONFIGURATIONS NEXUS 4300 NEXUS 4301 NEXUS 4302 NEXUS 4303 NEXUS 4304 NEXUS 4500 NEXUS 4501 NEXUS 4502 NEXUS 4503 NEXUS kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 10kgf/98N, 20kgf/196.13N, 30kgf/294.19N 1kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 6.25kgf/61.29N, 10kgf/98N, kgf/153.2N, 20kgf/196.13N, 31.25kgf/306.45N 0.2kgf/1.96N, 0.3kgf/2.94N, 0.5kgf/4.9N, 1kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 10kgf/98N, 20kgf/196.13N, 30kgf/294.19N 0.02kgf/0.19N, 0.025kgf/0.24N, 0.05kgf/0.49N, 0.1kgf/0.98N, 0.2kgf/1.96N, 0.3kgf/2.94N, 0.5kgf/4.9N, 1kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 10kgf/98N, 20kgf/196.13N, 30kgf/294.19N As additional 6.25kgf/61.29N, kgf/153.2N, 31.25kgf/306.45N 1kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 10kgf/98N, 20kgf/196.13N, 30kgf/294.19N, 50kgf/490N 1kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 6.25kgf/61.29N, 10kgf/98N, kgf/153.2N, 20kgf/196.13N, 31.25kgf/306.45N, 62.5kgf/612N 0.2kgf/1.96N, 0.3kgf/2.94N, 0.5kgf/4.9N, 1kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 10kgf/98N, 20kgf/196.13N, 30kgf/294.19N, 50kgf/490N 0.1kgf/0.98N, 0.2kgf/1.96N, 0.3kgf/2.94N, 0.5kgf/4.9N, 1kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 10kgf/98N, 20kgf/196.13N, 30kgf/294.19N, 50kgf/490N As additional 6.25kgf/61.29N, kgf/153.2N, 31.25kgf/306.45N, 62.5kgf/612N 3 VICKERS HARDNESS TESTING
5 STAGES Manual X-Y stage Digital manual X-Y stage Motorized X-Y stage Motorized X-Y-Z stage INDENTORS Vickers, Knoop or Brinell or 2 of these simultaneously OBJECTIVES 5x for 75x magnification 10x for 150x magnification 20x for 300x magnification 40x for 600x magnification EYEPIECE Electronic digital microscope with precision encoder providing 15x magnification TURRET CONFIGURATION Fully automatic 4 position turret for Micro-Vickers/Macro Vickers, Knoop or Brinell measurements. Featuring 3 objectives at choice, all 3 objectives can be used for measuring and observation. Optional, 2 indentor positions. VICKERS HARDNESS TESTING 4
6 VICKERS HARDNESS TESTERS NEXUS 4000 SERIES TECHNICAL SPECIFICATIONS Hardness scales Micro-Vickers, Macro-Vickers, Knoop, Brinell Test force selection Test force selectable over menu operation Test procedure Automatic, loading/dwell/unloading Hardness value 5 digits Loading speed Variable, depending on selected force Turret 4 positions over 360, fully automatic, memorized start position, option for 2 indentors and 2 objectives or 1 indentor and 3 objectives Test force accuracy <1% for test force from 100gr/0.98N to 30kgf/294.19N, < 1.5% for test force below 100gr Test loads 0.02kgf/0.19N, 0.025kgf/0.24N, 0.05kgf/0.49N, 0.1kgf/0.98N, 0.2kgf/1.96N, 0.3kgf/2.94N, 0.5kgf/4.9N, 1kgf/9.8N, 2kgf/19.6N, 2.5kgf/24.5N, 3kgf/29.4N, 4kgf/39.2N, 5kgf/49N, 6.25kgf/61.29N, 10kgf/98N, kgf/153.2N, 20kgf/196.13N, 30kgf/294.19N, 31.25kgf/306.45N, 50kgf/490N, 62.5kgf/612N User display Length of diagonals, hardness value, converted value, test force, online statistics Display resolution 0.1 HV, HK and HB Hardness conversion Rockwell, Rockwell Superficial, Brinell, Leeb & Tensile Standards Meets or exceeds, ISO, ASTM, JIS (Nadcap) standards Statistics Total test, max, min, average, range, standard deviation, all in real time after each test Control panel Start test, stop test, light intensity, dwell time, print, clear, menu operation for date, time, scale and load settings, language Memory Memory for batch testing results (20 test results) Connectivity RS-232 Bi-Directional Loading mechanism Fully automatic, closed loop, force feedback, loading, dwell, unloading Dwell time setting Default 10 seconds, user defined 1 to 60 seconds (1 sec increments) Printer Built-in, silent high speed thermal printer Electronic microscope Bright Dual line filar eyepiece with 15x magnification, 0.01µm reading Test color (standard) Laboratory White Light source Halogen 12V, 30 watt, green filter, dimmable Optical path 2 way, eyepiece/video/ccd/cmos camera Workpiece accommodation Vertical capacity 165mm (maximum workpiece height), Horizontal capacity 135mm (from center-line) Stage dimensions Stage 100mm x 100mm, Travel 20mm x 20mm, Reading 0.01mm Operating temperature 10 C to 35 C, non-condensing Humidity 10% to 90% non-condensing Machine dimensions 250mm x 610mm x 650mm Machine weight 51kg Power consumption 390W Power supply 100VAC to 240VAC, 50/60Hz, single phase 5 VICKERS HARDNESS TESTING
7 STANDARD DELIVERY OPTIONAL ACCESSORIES Flat anvil, hardened, ø60mm Vickers test block (2 pcs) Manual X-Y-Z stage Objectives 5x, 10x, 20x or 10x, 20x, 40x Electronic digital eyepiece 15x Set of workpiece fixtures, vice, chuck, clamp Spare halogen lamp Built-in thermal printer Fuse Four adjustable feet Power cable INNOVATEST certificate Installation & user manual Color: Laboratory White Factory indentors Certified indentors (UKAS, DKD, ASTM) Factory reference hardness blocks Certified reference hardness blocks (UKAS, DKD, ASTM) Custom testing tables Objectives 5x, 40x IMPRESSIONS XT Video indent measuring systems Motorized X-Y stage (small or large) Motorized X-Y-Z stage (auto focus) Solid tester table and storage cabinet ORDER DETAILS NEXUS 4300 NEXUS 4301 NEXUS 4302 NEXUS 4303 NEXUS 4304 NEXUS 4500 NEXUS 4501 NEXUS 4502 NEXUS 4503 NEXUS 4504 Vickers, Knoop, test forces 1kgf/9.8N, to 30kgf/294.19N Brinell, test forces 1kgf/9.8N to 31.25kgf/306.45N Macro Vickers, Knoop, test forces 0.2kgf/1.96N to 30kgf/294.19N Micro/Macro Vickers, Knoop, test forces 0.02kgf/0.19N to 30kgf/294.19N Micro/Macro Vickers, Knoop, Brinell, test forces 0.02kgf/0.19N to 31.25kgf/306.45N Vickers, Knoop, test forces 1kgf/9.8N to 50kgf/490N Brinell, test forces 1kgf/9.8N, to 62.5kgf/612N Macro Vickers, Knoop, test forces 0.2kgf/1.96N to 50kgf/490N Micro/Macro Vickers, Knoop, test forces 0.1kgf/0.98N to 50kgf/490N Micro/Macro Vickers, Knoop, Brinell, test forces 0.1kgf/0.98N to 62.5kgf/612N VICKERS HARDNESS TESTING 6
8 4000 SERIES IMPRESSIONS XT VIDEO INDENT MEASURING SYSTEM VICKERS FEATURES Manual, semi automatic, fully automatic indent measuring system with advanced functionality Manual or automatic measurement of the indent on the LCD screen Case Hardness Depth, store, file, handle images and data on the harddisk Optional autofocus Optional automatic illumination setting Indent ZOOM function TABLE OPTION 1 TABLE OPTION 2 TABLE OPTION 3 ANALOGUE STAGE DIGITAL STAGE LARGE MOTORIZED MICROMETERS MICROMETERS STAGE 7 VICKERS HARDNESS TESTING
9 IMP-1 (Basic) IMPRESSIONS XT V1.01 license (CCD camera and C-mount included) Software for on screen measurement of Vickers / Knoop, LCD industrial DVI touch screen included. IMP-2 (Standard) IMPRESSIONS XT V1.01 license (for manual X-Y stage). (CCD camera and C-mount included) Software for manual and automatic measurement of Vickers / Knoop, Indent zoom function, automatic light adjustment, LCD industrial DVI touch screen included. IMP-3 (With one stage micrometer) IMPRESSIONS XT V1.01 license (manual 1 axis digital X-Y stage). (CCD camera and C-mount included) Software for manual and automatic measurement of Vickers / Knoop, Indent zoom function, digital micrometer (1) on X-Y stage, automatic light adjustment, LCD industrial DVI touch screen included. IMP-4 (With two stage micrometers) IMPRESSIONS XT V1.01 license (manual 2 axis digital X-Y stage). (CCD camera and C-mount included) Software for manual and automatic measurement of Vickers / Knoop, Indent zoom function, digital micrometers (2) on X-Y stage, automatic light adjustment, LCD industrial DVI touch screen included. IMP-5V (With motorized XY stage) IMPRESSIONS XT V1.01 license (motorized X-Y stage). (CCD camera and C-mount included) Software for manual and automatic measurement of Vickers / Knoop, Indent zoom function, automatic light adjustment, coordinate multi pattern testing module, motorized X-Y stage, LCD industrial DVI touch screen included, virtual mouse function. IMP-6V (With motorized XY stage & AF) IMPRESSIONS XT V1.01 license (motorized X-Y stage and motorized Z-axis, auto focus). (CCD camera and C-mount included) Software for manual and fully automatic measurement of Vickers / Knoop, Indent zoom function, automatic indent focus, automatic light adjustment, coordinate multi pattern testing module, motorized X-Y stage, LCD industrial DVI touch screen included, virtual mouse function. AUTOMATIC MEASUREMENT MAGNIFIED, FINE ADJUSTMENT FULL SCREEN, ZOOM REPORT GENERATOR ORDER DETAILS IMP-1 IMP-2 IMP-3 IMP-4 IMP-5V IMP-6V Indent measuring software, included CCD camera (see above specifications) Indent measuring software, included CCD camera and DVI touch screen (see above specifications) Indent measuring software, included CCD camera and DVI touch screen (see above specifications) Indent measuring software, included CCD camera and DVI touch screen (see above specifications) Indent measuring software, included CCD camera and DVI touch screen (see above specifications) Indent measuring software, included CCD camera and DVI touch screen (see above specifications) VICKERS HARDNESS TESTING 8
10 VICKERS HARDNESS TESTERS NEXUS 4000 SERIES TECHNICAL DRAWING NEXUS 4000 All dimensions are in mm All dimensions are in mm 9 VICKERS HARDNESS TESTING
11 TECHNICAL DRAWING NEXUS 4000 All dimensions are in mm VICKERS HARDNESS TESTING 10
12 Represented by: IN HaBu Hauck Prüftechnik GmbH Im Weichlingsgarten 20 a Hochdorf-Assenheim DEUTSCHLAND Fon: +49 (0) Fax: +49 (0) info@habu-prueftechnik.de Changes in products and/or product specifications can emerge due to new technologies and continuous development. We reserve the right to change or modify specifications of products without prior notice. We recommend you to contact our sales office for up-to-date information. All rights reserved
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