4-Other arc welding 4-1

Transcription

1 -Other arc welding OTHER ARC WELDING Cables and connectors to -3 Clamps to -5 Magnetic ground clamps to -7 Hammers / brushes Ceramic backings to -11 Miscellaneous

2 Cables and connectors The different types of cable Primary cables: Three core for single phase or four core for three phase requirement. Standard: H07RN-F Current indication is the maximum accepted to conform to the 287 IEC recommendation Secondary cables: Standard: H01N2-E extra flexible Standard: H01N2-D flexible A single copper core between the power source and the clamp as well as between the power source and the electrode holder. The current indication is the maximum accepted to conform to the 287 IEC recommendation. For length over 10 meters, the section has to be increased. For secondary cable, the European directive (2006/95/EC-low voltage directive) imposes the conformity to one of these two standards. It means that for safety reason (resistance to welding hot projections ), PVC cables must not be used as welding cables, as they do not meet the standards' requirements. Reference documents: - H07RN-F standard for primary cables - H01N2-E and H01N2-D standards for secondary cables - Harmonized standard CENELEC HD 516 S2: 1997 / HD Document change through amendment A1: Communication in the framework (01/02/2005) of the low voltage directive -2 The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor.

3 Cables and connectors Primary cables H07RN-F Secondary cables H01N2-E (extra flexible) Ø mm 2 Ø mm 2 Cat N Linear meter 3 x 1.5 mm 2 23 A W x 2.5 mm 2 32 A W x 2.5 mm 2 29 A W x mm 2 38 A W x 6 mm 2 50 A W x 10 mm 2 68 A W x 16 mm 2 92 A W x 25 mm A W x 35 mm A W Cat N Linear meter 16 mm A W mm A W mm A W mm A W mm 2 30 A W mm 2 12 A W mm 2 80 A W H01N2-D (flexible) Ø mm 2 Cat N Coil (50 m) Linear meter 16 mm A W W mm A W W mm A W W mm A W W mm 2 30 A W W mm 2 12 A W W OTHER ARC WELDING Cable connectors DINSE type Push and twist design Cable lugs Screw type Diameter : 11 mm Cable : 0-25 mm 2 Cat N : W Description Ø Cat N mm mm A W male mm 2 00 A W mm A W mm A W female mm 2 00 A W mm A W Screw type Diameter : 1 mm Cable : mm 2 Cat N : W EN Screw type Diameter : 1 mm Cable : mm 2 Cat N : W Screw type Diameter : 16 mm Cable : mm 2 Cat N : W Diameter : 16 mm Cable : mm 2 Cat N : W The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor. -3

4 Clamps The choice of a clamp follows several criteria It firstly depends upon the maximum amperage you are using. Then, the kind of contact is important. For light duty or normal use, steel clamps HIPPO type, or brass clamps CROCODILE type are perfect. For heavy duty or intensive use, you can choose from MUSCLOR, DRAGON or SERRE-JOINT types. Lastly the NETIC type been ideal for large component parts and the ROTARY for heavy use where the cable turns around the clamp. Clamps for normal use Choice criteria Maximum amperage (A) Jaw opening (mm) HIPPO HIPPO HIPPO CROCODILE CROCODILE Name Cat N A (35%) Ø cable (mm 2 ) Weight (g) Customer s benefit HIPPO 200 W HIPPO 00 W Economical steel clamps. HIPPO 600 W CROCODILE 300 W Brass clamps. Brass jaws. CROCODILE 600 W Very good contact surface. - The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor.

5 Clamps Clamps for bulky parts Choice criteria Maximum amperage (A) Jaw opening (mm) NETIC N/A NETIC N/A ROTARY ECR N/A Name Cat N A (35%) Ø cable (mm 2 ) Weight (g) NETIC 500 W NETIC 600 W Customer s benefit Large surface contact. Can be placed close to the welding position insuring good electrical contact. OTHER ARC WELDING ROTARY 800 W x Brass clamps. Brass jaws. ECR W (100 %) Rotating clamps for heavy duty works in submerged arc welding Clamps for heavy duty use Choice criteria Maximum amperage (A) Jaw opening (mm) MUSCLOR MUSCLOR SERRE-JOINT SERRE-JOINT DRAGON Name Cat N A (35%) Ø cable (mm 2 ) Weight (g) Customer s benefit MUSCLOR 300 W MUSCLOR 600 W SERRE-JOINT 500 W SERRE-JOINT 900 W DRAGON 600 W Heavy duty brass clamps, powerful jaws giving excellent grip. Cable fixed with brass sleeve. Improved grip through clamp tightening capacity. Cable fixed with brass sleeve. Improved grip through clamp tightening capacity. 3 positions of brass guide. Brass jaws, rubber sheath cable protection. Screw tightening giving excellent grip. The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor. -5

6 Magnetic ground clamps SWITCH Magnetic ground clamps and positioners The productivity in time savings with faster set ups, the convenience of no hassle use, and the safety advantages of using your hands less and less to handle and position steel cannot be ignored. From the point you receive steel in, to how you move it through your plant, to how you fabricate it, there is a SWITCH tool that will improve safety and productivity. SWITCH is simply a more productive way to do the job. As you look at the products, consider these core common features of each tool; Complete on/off control. Precise placement/no fighting magnets. Super strong - does the big work. Holds strong on thin steel. SWITCH is indeed technology that "changes the way things are done". Name Cat Nr Dimension (mm) H W D Weight (kg) Hold on thick steel (kg) Welding current (A) Feature & benefit 1 2 Magnetic ground clamp 300 Magnetic ground clamp 600 W , A W , A Quickly set up 3 Mini Multi Angle W ,18 0 N/A Mini Multi Angle/ 300A ground W , A Incredible strong 5 6 Muti Angle 00 Mag-Vise Multi Angle 1000 Mag-Vise W , N/A W ,25 6 N/A Super strong hold all slides 7 Mag Square 150 W ,3 67 N/A 8 Mag Square 600 W ,5 268 N/A Positioning with incredible strong 9 Pivot Angle 200 W ,72 90 N/A From 22 to 270 degrees 10 Hand Lifter 60 m Manual W ,6 27 N/A For sheet dragging or small steel handing works 11 Hand Lifter 60 CE, Cordless electric W ,5 27 N/A For removing parts from cutting tables -6 The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor.

7 Magnetic ground clamps OTHER ARC WELDING The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor. -7

8 Hammers / brushes Chipping hammers The choice of a hammer depends on the kind of steel you are working with (black or stainless steel) and some design, like wooden handle or not. Steel head, wooden handle Steel head, red rubber grip Weight: 660 g Length: 315 mm Cat N : W Weight: 20 g Length: 260 mm Cat N : W Stainless steel hammer, red rubber grip Steel hammer G type, tubular handle Weight: 230 g Length: 255 mm Cat N : W Cat N : W Weight: 10 g Length: 300 mm Carbon steel English type, spring handle Cat N : W Wire brushes rows brass coated steel wires rows steel wires Weight: 290 g Length: 265 mm 2 rows stainless steel wires rows stainless steel wires Cat N : W Cat N : W This brush is specially designed for cleaning aluminium parts before TIG or welding. Cat N : W Special brush for aluminium Cat N : W Rivet wire brush Cat N : W Carbon steel Cat N : W Stainless steel Cat N : W The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor.

9 Ceramic backings KERALINE General features The ceramic backing blocks use a mix of natural inorganic materials (talc, kaolin clay). The adhesive aluminium tape contains no halogen elements. One-side welding ceramic backings are suitable for different arc welding processes: SMAW, GMAW: - Solid wire, - Flux cored wire. The technique of using the ceramic backings is easy to learn, even a welder that is not used to weld root passes day by day is able to perform a high quality root pass. OTHER ARC WELDING Excellent welding in semi automatic applications (trolley ). Economical aspects Welding with KERALINE our new range of ceramic backings enables you to build a much more efficient weld root: without gouging, without grinding, without re-welding, without rework, with a wide root gap, with a bigger root thickness permits higher welding current for the hotpass. The use of the ceramic backings enables welding with higher intensity. The quality of the weld bead will be improved: higher penetration, minimum risk of lack of fusion, smooth profile of the root pass. The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor. -9

10 Ceramic backings Aluminium tape W KERALINE TA1-6 mm 6 bags/carton (36 meters) no yes yes no W KERALINE TA2-9 mm 6 bags/carton (36 meters) no yes yes no W KERALINE TA3-13 mm 6 bags/carton (36 meters) W KERALINE TF1-6 mm 6 bags/carton (36 meters) no yes yes no W KERALINE TF2-9 mm 6 bags/carton (36 meters) no yes yes no W KERALINE TF3-13 mm 6 bags/carton (36 meters) W KERALINE TR1-6 mm Ø 6 50 pieces per bag (30 meters) 5 bags/carton (150 meters) -10 The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor.

11 Ceramic backings Aluminium tape W KERALINE TR2-7 mm Ø 7 50 pieces per bag (30 meters) 5 bags/carton (150 meters) W KERALINE TR3-8 mm Ø 8 20 pieces per bag (12 meters) 8 bags/carton (96 meters) W KERALINE TR - 9 mm Ø 9 20 pieces per bag (12 meters) 7 bags/carton (8 meters) OTHER ARC WELDING W KERALINE TR5-12 mm Ø pieces per bag (12 meters) 5 bags/carton (60 meters) W KERALINE TR6-15 mm Ø pieces per bag (9 meters) 5 bags/carton (5 meters) Metallic support W KERALINE TM1-13 mm 7 bags/carton (2 meters) yes yes yes yes W KERALINE TM2-18 mm 9 pieces per bag (5. meters) 5 bags/carton (27 meters) yes yes yes yes The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor. -11

12 Miscellaneous LITE Blister packed Warranty: 10 years Name AAA AA 2D 3D D Colour Black Black Black Black Black Composition Torch, pen style, 2 batteries LR3 Torch, black nylon case, 2 batteries LR6 Torch Torch Torch Weight 9 g 106 g 21 g 506 g 562 g Diameter 13 mm 18 mm Length 127 mm 15 mm 25 mm 307 mm 369 mm Battery (type) 2 LR3 2 LR6 2 LR20 3 LR20 LR20 Cat N W W W W W Pack range Charger Nickel-cadmium battery (charger included) Rechargeable up to 1000 times: the most powerful torch Spare parts for LITE charger Designation Cat N Bulbs Battery W W Spare bulbs Cat N : W Designation Cat N AAA AA W W Designation Cat N Solitaire AAA AA W W W D 3D D W W W Welding gauge Mesures precisely the thickness of the welding beads, flat as well as angles of 90. Capacity of 20 mm with double vernier of 1/10 mm. bevel control angles: Delivered in a leather case. Cat N : W Temperature control stick Easy to use surface indicator ±1% accuracy Designation and temperature Per pack of 12 pieces 100 (101 C F) W (121 C F) W (19 C F) W (177 C F) W (198 C F) W (232 C - 50 F) W (253 C - 88 F) W (302 C F) W (33 C F) W (371 C F) W The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor.