Cable Entry Systems EMC Solutions. innovative creative technology. Product program. A company of the icotek group

Transcription

1 Cable Entry Systems EMC Solutions innovative creative technology Product program A company of the icotek group

2 Customer requests and our constant involvement in ever changing markets is motivation for icotek to continuously develop new and innovative products. Our product offering will continue to grow in an effort to meet the needs of our customers. Ideas move the move world Can't find the product that meets the demands of your application? Contact us and we will be more than happy to discuss a customized solution for you! Our experienced managers and qualified personnel are in constant pursuit of customer satisfaction. Trust our innovation. Your comments and suggestions are important to us. We look forward to hearing from you.

3 Table of contents Product groups Cable entry systems for pre-terminated cables Product group 1 Page 4-43 Cable entry systems for standard cables Product group 2 Page Strain relief systems Product group 3 Page EMC Innovations Product group 4 Page Switch cabinet accessories and earthing tapes Product group 5 Page Appendix Technical data Page

4 Product group 1 Cable entry systems for entering pre-terminated cables At a glance The patented cable entry system enables the user to enter, seal and provide strain relief for pre-terminated and standard cables. Patent The key feature of Icotek s patented system is the split frame and split inserts which provide quick, convenient and cost effective routing of pre-terminated and standard cables. The split frame and split insert alleviate the need to cut and re-wire pre-terminated cables. Therefore, cable warranties are unaffected. Cables, pipes and conduits with various diameters can be routed due to the split frame and split inserts. When assembled correctly, the split inserts are held tightly within the frame. Correctly sizing the insert to the cable diameter ensures a high degree of protection (IP 54) and provides strain relief. Benefits 1. Split system Split inserts are positively guided into the frame. This ensures a tight seal around the cables and strain relief according to DIN-EN No new punch out tools required Drilling templates, as well as cut outs according to the standard dimensions for multi pole connectors (for example from Harting, Wieland). 3. Tight connection Uniquely designed frame and inserts assures a tight, secure unit. 4. Flexibility Standard inserts are designed to accomodate only one cable. Utilizing inserts that pass two and four cables greatly increases packing density. 4

5 Product group 1 Cable entry system for entering pre-terminated cables Chapter content Cable entry frames KEL 24 / KEL 16 / KEL 10 / KEL-B / KEL-E Page 6-10 Cable entry frames KEL 24 extension parts Page Flange enclosure KEL-FG Page IP65 Assembly instruction KEL-SEAL kit Page 16 SNAP frames KEL-SNAP Page 17 Split cable glands KVT / KVT-SNAP / KVT-W90 Page KT Service box Service box for cable inserts Page 23 Inserts and plugs KT klein / KT groß / KTMB / DT / ST Page Cable entry for flat cables KEL-FL / FT Page Cable entry frames KEL 183 / KTMB 183 Page Cable entry frames KEL-JUMBO / KTF Page Cable entry frames KEL-Quick Page Split cable glands QVT Page 38 Pluggable cable glands QVT-CLICK Page 39 Cable entry frames KEL-QTA / KEL-QTE Page Cap for attachment housings KEL-AD Page 42 Inserts QT Page 43 tel +49 (0) fax +49 (0)

6 KEL 24 Cable entry frames Split inserts Description Type Order No. Inserts KT PU small large The KEL 24 matches exactly the cut-out dimensions of 24-pole standard industrial connectors. KEL The split insert matching the cable diameter is placed around the cable and inserted into the cable entry frame. Either a cut out of 36mm or 46mm tall can be chosen depending on the cables being routed. This flexibility is perfect for pre-terminated cables. KEL Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts Strain relief according DIN EN KEL Flame class Protection class Temperature Properties Cut-out dimensions Height KEL Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free 36 x 112 mm / page mm KEL KT Cable inserts KEL-SNAP SNAP frames KEL-EMC Cable collector KDR2 KDR Base plates FP Flanged plates MP Module plates Page Page 17 Page Page Page Page 112 6

7 KEL 16 Cable entry frames Split inserts Type Order No. Inserts KT PU Description small large KEL The KEL 16 matches exactly the cut-out dimensions of 16-pole standard industrial connectors. The split insert matching the cable diameter is placed around the cable and inserted into the cable entry frame. KEL Either a cut out of 36mm or 46mm tall can be chosen depending on the cables being routed. This flexibility is perfect for pre-terminated cables. KEL Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts Strain relief according DIN EN KEL Flame class Protection class Temperature Properties Cut-out dimensions Height KEL Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free 36 x 86 mm / page mm KT Cable inserts KEL-SNAP SNAP frames KEL-EMC Cable collector KDR Base plates FP Flanged plates Page Page 17 Page Page Page

8 KEL 10 Cable entry frames Split inserts Descripton Type Order No. Inserts KT PU small large The KEL 10 matches exactly the cut-out dimensions of 10-pole standard industrial connectors ,3 83 KEL The split insert matching the cable diameter is placed around the cable and inserted into the cable entry frame. 98,3 83 5,8 Either a cut out of 36mm or 46mm tall can be chosen depending on the cables being routed. This flexibility is perfect for pre-terminated cables ,8 KEL Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts Strain relief according DIN EN Flame class Protection class Temperature Properties Cut-out dimensions Height KEL Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free 36 x 65 mm / page mm KT Cable inserts KEL-SNAP SNAP frames KEL-EMC Cable collector Page Page 17 Page

9 KEL - B Cable entry frames Split inserts Type Order No. Inserts KT PU Description small large 72,8 58 KEL - B The KEL-B matches exactly the cut-out dimensions of 46 x 46 mm measuring instruments. 72,8 58 5,8 The split insert matching the cable diameter is placed around the cable and inserted into the cable entry frame. KEL - B For routing cables and conduits up to 34 mm diameter. 5,8 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly Space saving shape Small cut-out, high packing density Strain relief according DIN EN Flame class Protection class Temperature Properties Cut-out dimensions Height KEL Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free 46 x 46 mm / page mm KT Cable inserts KEL-SNAP SNAP frames KEL-EMC Cable collector FP Flanged plates Page Page 17 Page Page

10 KEL - E Cable entry frames Description Type Order Cut-out Inserts KT PU No. [mm] small large The cable entry frames KEL-E are particularly suited for flat connectors. The small frame is ideal for applications with limited space. KEL-E x For inserting cables up to 17 mm diameter. KEL-E x Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly Space saving shape Optimal for D-Sub connectors Strain relief according DIN EN KEL-E x Flame class Protection class Temperature Properties Drilling template Height KEL Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free see page mm 39,5 26, ,8 KEL-E x KT Cable inserts KEL-EMC Cable collector Page Page

11 KEL 24 - E Cable entry frames Type Order No. Inserts KT PU Description small large 5,8 KEL E , The KEL 24-E offers a larger frame size for routing a greater amount of cables, pipes or conduits. KEL E , , The cable entry frames KEL24-E series are KEL frames extended with an additional middle frame for routing additional cables. Thus allowing the quick, easy and cost effective routing solution for up to 60 cables. KEL 24 9-E , ,8 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density Strain relief according DIN EN Flame class Protection class Temperature Properties Cut-out dimensions Height KEL Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free 62 x 112 mm / page mm KT Cable inserts KEL-EMC Cable collector Page Page

12 KEL 24 - MT Cable entry frames Description Type Order No. Inserts KT PU small large 5,8 The KEL24-MT provides additional cable routing possibilities - route up to 80 cables KEL MT The cable entry frames KEL24-MT series are KEL frames extended with an additional middle frame for routing additional cables. Thus allowing the quick, easy and cost effective routing solution for up to 80 cables. 5, Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density Strain relief according DIN EN , KEL MT KEL MT Flame class Protection class Temperature Properties Cut-out dimensions Height KEL Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts -40 C to C (static) halogen-free, silicone-free 82 x 112 mm / page mm , KEL 24 8-MT KT Cable inserts KEL-EMC Cable collector Page Page

13 KEL 24-2MT Cable entry frames Type Order No. Inserts KT PU Description small large 5,8 KEL MT KEL MT , The KEL24-2MT is our largest frame offering with the ability to route up to 120 cables. The cable entry frames KEL24-2MT series are KEL frames extended with two additional middle frames for routing additional cables. Thus allowing the quick, easy and cost effective routing solution for up to 120 cables. 130 KEL MT ,8 147 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density Strain relief according DIN EN KEL MT ,8 Flame class Protection class Temperature Properties Cut-out dimensions Height KEL Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts -40 C to C (static) halogen-free, silicone-free 126 x 112 mm / page mm 130 5,8 147 KEL MT KT Cable inserts KEL-EMC Cable collector Page Page

14 KEL - FG Flange enclosure Description Type Order No. Inserts KT PU small large The cable entry frames range KEL-FG are suited for installation, sealing and strain relief of pre-terminated cables and conduits at an angle of 90 to the cabinet. KEL-FG A For routing cables and conduits up to 34 mm diameter. KEL-FG A Installation at an angle of 90 0 to the cabinet Mechanical protection of cable directly at the place of entry Protection against water spray and drips Warranty of pre-terminated cables remains Strain relief according DIN EN KEL-FG A Flame class Protection class Temperature Properties Cut-out dimensions ABS UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free 36 x 112 mm, page KT Cable inserts KEL-SNAP SNAP frames KEL-EMC Cable collector Page Page 17 Page tel +49 (0) fax +49 (0)

15 KEL - FG Flange enclosure Type Order No. Inserts KT PU Description small large KEL-FG B The cable entry frames range KEL-FG are suited for installation, sealing and strain relief of pre-terminated cables and conduits at an angle of 90 to the cabinet. For routing cables and conduits up to 34 mm diameter. KEL-FG B Installation at an angle of 90 0 to the cabinet Mechanical protection of cable directly at the place of entry Protection against water spray and drips Warranty of pre-terminated cables remains Strain relief according DIN EN Flame class Protection class Temperature Properties Cut-out dimensions ABS UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free 46 x 36 mm, page KT Cable inserts KEL-SNAP SNAP frames KEL-EMC Cable collector Page Page 17 Page

16 KEL - SEAL kit IP65 Assembly instruction for KEL Assembly instruction Assembly instruction for KEL cable entry frames using KEL-SEAL kit to achieve protection class IP65. Different applications, materials and mounting surfaces will affect the IP integrity. Ensure the mounting surface is smooth and free of debris. Inserts must be properly sized to cable diameter. Each application should be thoroughly tested taking into consideration the above details. A A A KEL - SEAL kit (50g): Order No Grease the frame parts which come in contact with inserts as well as the frame parts contacting themselves. We recommend the icotek KEL-SEAL kit be applied to all areas marked with A in above figure (green shaded areas). Assembly The KEL-SEAL kit may be used only with the KEL cable entry frames and KT inserts listed below, protection class IP 65 is reached KEL Cable entry frames KEL KEL 16 8 KEL 10 6 KEL - B4 KEL - E KEL - FG B4 / A10 B If two inserts contact in a frame, please ensure that the splitted side of the inserts never face to the same direction. KT Inserts Please use KT2 - KT14 inserts only Please use inserts only for one cable Please note the clamping ranges for the inserts given in the catalog If two inserts make contact in a frame, please ensure that the split side of the inserts never face to the same direction. 16

17 KEL - SNAP SNAP frames Type Order No. Fits Cut-out PU Description for [mm] KEL - SNAP B4 KEL - SNAP KEL-B KEL-Quick B 46 x KEL x The KEL-SNAP frame provides quick assembly of the KEL system when necessary. Control panels already in the factory can be equipped with the KEL-SNAP frame allowing a simple push in of the KEL frame once the associated equipment is delivered to the factory. A cut-out of 46 mm also can be chosen instead of 36mm. Thus pre-fabricated multi pole connectors can be used. KEL - SNAP 16 KEL - SNAP KEL 16 KEL-Quick 16 KEL 24 KEL-FG A KEL-Quick x x Upon disassembly (e.g. maintenance) screwing and unscrewing of KEL-frame is not necessary Previously assembled KEL frames are quickly and easily attached Integrated gasket in SNAP-frame Drilling template identical to KEL-frame (except KEL-SNAP B4) KEL - SNAP 24E KEL 24-E 71 x Flame class Protection class Temperature Properties Drilling template Polyamide UL-94 V0, self-extinguishing IP C to C (static) halogen-free, silicone-free see page KEL - SNAP 24MT KEL 24-MT 89 x KEL Cable entry frames KEL-QUICK Cable entries MP Module plates BPK-SNAP Blind plates Page 6 15 Page 36 < 37 Page 112 Page

18 KVT Split cable glands Description Type Order Inserts KT Thread PU No. small large Thread length KVT is a circular split frame for quick and easy installation of cables or complete cable harnesses. Polyamide locknuts are included in the shipment. KVT 25* M25 x 1.5 Length: 14 mm 10 For routing SUB-D, DVI or PROFIBUS connectors in combination with the split cable glands KVT, special locknuts with cut-outs are required. The cut-out dimensions are listed on page 126. * max. Cable diameter 15mm KVT M32 x 1.5 Length: 14 mm 10 Locknuts Special locknuts with cut-outs are separate available. KVT 32 + KGM-SUB-D M32 x 1.5 Length: 14 mm 10 KGM-SUB-D9 (Order No ) fits SUB-D9 connectors. KVT M40 x 1.5 Length: 14 mm 10 KGM-PB (Best.Nr ) fits DVI and PROFIBUS connectors. KGM-SUB-D25 (Order No ) fits SUB-D25 connectors. KVT 40 + KGM-PB M40 x 1.5 Length: 14 mm 10 18

19 KVT Split cable glands Type Order Inserts KT Thread PU Description No. small large Thread length KVT KVT KGM-SUB-D M50 x 1.5 Length: 14 mm M50 x 1.5 Length: 14 mm 5 5 Insertion of pre-terminated cables Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety Suitable for standard or metric cut-outs Polyamide locknuts are included in the shipment KVT 63 1** KVT 63 4** M63 x 1.5 Length: 14 mm M63 x 1.5 Length: 14 mm 5 5 Colour Flame class Protection class Temperature Properties Cut-out dimension Polycarbonate similar RAL 7035 UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 30 C to C (static) halogen-free, silicone-free metric standard sizes KT Cable inserts KVT-EMC bracket Locknuts Page Page 95 Page 126 ** For KVT 63 a locknut M63 (brass-nickel plated) is included in delivery. 19

20 KVT 80 Split cable glands Description Type Order No. Inserts KT PU small large The KVT 80 split cable glands are designed for routing and sealing pre-terminated cables. By connecting the two half-shells with attached screws, the inserts provide sufficient pressure on the routed cables to obtain a high degree of strain relief. The KVT 80 is applicable for wall thicknesses from 1.5 mm to 10 mm. KVT KVT Insertion of pre-terminated cables Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety Provides very good strain relief Quick and easy assembly from the front side Note When mounting the KVT 80 on sheet metal, we recommend the following torque values: 1.5 mm sheet = 1 Nm From 2.0 mm sheet = 1.5 Nm Colour Flame class Protection class Temperature Properties Cut-out dimension Polycarbonate similar RAL 7035 UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 30 C to C (static) halogen-free, silicone-free 80 mm diameter KT Inserts Page tel +49 (0) fax +49 (0)

21 KVT - SNAP Split cable glands Type Order Inserts KT Thread PU Description No. small large Thread length KVT - SNAP M32 x 1.5 Length: 11 mm 10 KVT is a circular split frame for quick and easy installation of cables or complete cable harnesses. Pre terminated cables can be routed through thick walls (> 5mm) e.g. into cast junction boxes by using the model KVT-SNAP, without the use of tools. KVT - SNAP M40 x 1.5 Length: 11 mm 10 * For KVT 63 a locknut M63 (brass-nickel plated) is included in delivery. Assembly KVT - SNAP 63 4* M63 x 1.5 Length: 11 mm 5 SNAP ring is screwed into metric thread tapped into housing (or it can be fastened with a lock nut). Once the SNAP ring is affixed to the housing the KVT equipped with cables is simply pushed into the SNAP ring. Quick and easy installation! KVT - SNAP 63 1* M63 x 1.5 Length: 11 mm KGM PA, grey M32 x Colour Flame class Protection class Temperature Properties Cut-out dimension Polycarbonate similar RAL 7035 UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 30 C to C (static) halogen-free, silicone-free metric standard cut-outs KGM PA, grey M40 x KGM PA, grey M63 x KT Cable inserts KVT-EMC bracket Locknuts Page Page 95 Page 126

22 KVT - W90 Split cable glands Description Type Order No. Inserts KT Thread PU with locknut small large Thread length The split KVT-W90 cable glands are used to insert and seal pre-terminated cables and conduits at a 90 0 angle. In particular, the KVT 50-W90 is perfectly suited to hold corrugated or smooth hoses. A large number of cable entry inserts is available to the user. KVT 32 - W M32 x 1.5 Length: 11.5 mm 10 Polyamide locknuts are included in the shipment. GMT M32 x Installation at an angle of 90 0 to the cabinet Insertion of pre-terminated cables and conduits Warranty of pre-terminated cables remains Suitable for standard or metric cut-outs KVT W M50 x 1.5 Length: 11.5 mm 5 Flame class Protection class Temperature Properties Colour Polycarbonate UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 30 C to C (static) halogen-free, silicone-free similar RAL 7035 KVT W M50 x 1.5 Length: 11.5 mm 5 KT Cable inserts WST Conduit, split KVT-EMC bracket Locknuts Page Page 120 Page 95 Page 126 GMT M50 x

23 KT Service box Service box for cable inserts KT Service box for cable inserts Convenient - everything readily available! The service box is perfect for installations and service calls. The KT service box ensures your KT inserts are readily available. Order No Content Cable inserts, small: KT for cables 2-17 mm BTK blind inserts KTMB multi-range inserts KT-ASI for ASI-Bus cables Cable inserts, large: KT for cables mm BTG blind inserts / ATG adapter inserts KTMB multi-range inserts The correct size of the KT inserts can easily be determined by using the cable template : KEL-frames KVT split cable gland KZL strain relief plate Cable template Determining the diameter of the cable using the cable template Selecting the KT inserts according the data on the cable template Cable templates can also be ordered separatly (Order-No ). 23

24 21 KT Inserts, small 21 Description Type Order No Order No Clamping range PU grey black BTK BTK Blind insert 10 KT cable inserts small are used with the following cable entry frames: KEL - Page 6-13 KEL-FG - Page KVT - Page KVT-W90 - Page 22 The model range KT small is designed for cable diameters from 2 to 17mm. Assembly When installing the insert, the smooth side of the insert faces the middle of the cable entry frame. KT grey Flame class Temperature Properties Elastomer UL-94 V0, self-extinguishing - 40 C to+ 90 C (static) halogen-free, silicone-free KT KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT tele KTs mm 10 KTs mm 10 KT black KT oval KT tele Telephone cable 10 Flame class Temperature Properties Elastomer UL-94 HB - 30 C to + 90 C (static) higher chemical resistance, UV-stabilized KT S1 KT oval approx. 8 x 4 mm 10 KT S

25 21 KT Inserts, small 21 Type Order No Order No Clamping range PU Description grey black KT x ø 2 mm 10 KT 2 x KT x ø 3 mm 10 KT x ø 4 mm 10 KT x ø 5 mm 10 KT x ø 6 mm 10 KT cable inserts small are used with the following cable entry frames: KT x ø 7 mm 10 KT x ø 8 mm 10 KT x ø 2 mm 10 KT x ø 3 mm 10 KT 4 x KEL - Page 6-13 KEL-FG - Page KVT - Page KVT-W90 - Page 22 The model range KT small is designed for cable diameters from 2 to 17mm. KT x ø 4 mm 10 KT x ø 5 mm 10 KT x ø 6 mm 10 KT ASI2 rl KT-ASI ASI-cable 10 KT-ASI2 rl ASI-cables 10 KT-ASI2 ll ASI-cables 10 Assembly When installing the insert, the smooth side of the insert faces the middle of the cable entry frame. KT grey KT ASI2 ll Flame class Temperature Properties Elastomer UL-94 V0, self-extinguishing - 40 C to+ 90 C (static) halogen-free, silicone-free KTRS KTRS KTRS KTRS KT black Flame class Temperature Properties Elastomer UL-94 HB - 30 C to + 90 C (static) higher chemical resistance, UV-stabilized 25

26 KT Inserts, large 41,5 42 Description Type Order No. Order No. Clamping range PU grey black ATG ATG Adapter insert 10 The KT inserts large accept a wide range of cable diameters from 16 to 34 mm. They are used with the following cable entry frames: KEL - Page 6-13 KEL-FG - Page KVT / KVT-W90 - Page KEL Page 32 BTG BTG Blind insert or 5-20 mm 10 ATG adapter inserts provide the possibility to hold a small KT insert to reduce the clamping range down to 2 mm. KT 28 KT mm 10 KT mm 10 KT mm 10 KT grey Flame class Temperature Properties Elastomer UL-94 V0, self-extinguishing - 40 C to+ 90 C (static) halogen-free, silicone-free KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT black KT mm 10 KT mm 10 Flame class Temperature Properties Elastomer UL-94 HB - 30 C to + 90 C (static) higher chemical resistance, UV-stabilized KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 KT mm 10 26

27 21 41,50 KTMB Inserts, multi-range KTMB large KTMB small Type Order No. Size Clamping range PU Description grey KT KTMB-A KT small mm 10 KTMB-D KTMB-B KT small mm 10 KTMB-C KT small mm 10 KTMB-D KT small mm 10 KTMB The KTMB inserts accept a wide range of cable diameters. A great benefit when exact cable diameter is not known in advance. The KTMB inserts are not split and therefore only usable for cables without connectors. KTMB-E KT small mm 10 Cross section KTMB KTMB grey KTMB-G KT large mm 10 KTMB-H KT large mm 10 Flame class Temperature Properties Elastomer UL-94 V0, self-extinguishing - 40 C to+ 90 C (static) halogen-free, silicone-free KTMB-I KT large mm 10 KTMB-J KT large mm 10 The correct size of the KT inserts can easily be determined by using the cable template. Determining the diameter of the cable using the cable template Selecting the KT inserts according the data on the cable template KTMB-K KT large 2x mm 10 Order-No

28 DT Cable entry inserts Description Type Order No. Number of PU cables The DT cable inserts are designed for standard cables (without connectors). A large number of cables can be routed utilizing minimal space. DT x max. 6.5 mm 2x max mm 10 DT inserts are designed to fit in KT large insert spaces: KEL 24 KEL 16 KEL 10 KEL-B - Page 6-9 KEL 24 Extensions - Page KEL-FG - Page KEL Page 32 DT x max. 7.1 mm 10 DT x max. 6.5 mm 3x max. 9.5 mm 3x max mm 10 Combination of routing pre-terminated and standard cables with one cable entry frame Enables a sub-assembly of cable harnesses High packing density DT x max. 9.5 mm 10 Flame class Protection class Temperature Properties Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free 28

29 ST Plugs Type Order No. Diameter Length PU Description D L ST mm 25 mm 25 ST mm 25 mm 25 ST mm 25 mm 25 ST mm 25 mm 25 ST mm 25 mm 25 Plugs are used to close either KT inserts or KEL-DPZ cable entry plates not equipped with cables. Perfect for appplications where cables have been removed. ST mm 25 mm 25 ST mm 20 mm 25 ST mm 20 mm 25 ST mm 20 mm 25 Sealing unused cable entries ST mm 20 mm 25 ST mm 20 mm 25 ST mm 20 mm 25 ST mm 20 mm 25 ST mm 20 mm 25 ST mm 20 mm 25 Flame class Protection class Temperature Properties Polyamide, white UL-94 V0, self-extinguishing IP C to C halogen-free, silicone-free ST mm 20 mm 25 ST ASI mm 25 KT + DT Cable inserts Cable entry plates DPZ Cable entry plates DP Page Page Page

30 KEL - FL Cable entry for flat cables Description Type Order Cut-out Inserts PU No. [mm] KT FT KEL - FL A x 24 0x KT 1x FT The KEL - FL range enables a simple, fast and flexible cable routing and sealing of flat wires. Split or non-split inserts can be utilized. KEL - FL B x 24 0x KT 1x FT Innovative construction of the inserts compensates for manufacturing inconsistencies in flat cables. KEL - FL C x 24 1x KT 1x FT KEL - FL D x 24 0x KT 1x FT Routing of flat cables in combination with pre-terminated round cables by using a single KEL cable entry frame Space saving shape KEL - FL E KEL - FL F x x 24 1x KT 1x FT - 2 0x KT 2x FT KEL - FL G x 24 2x KT 1x FT Flame class Protection class Temperature Properties Drilling template Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free see page KEL - FL H KEL - FL I x x 24 2x KT 1x FT - 2 1x KT 2x FT KEL - FL J x 24 3x KT 1x FT FT Cable inserts, flat KT Cable inserts, small KEL-EMC Cable collector Page 31 Page Page KEL - FL K x 24 1x FT - 1 1x FT KEL - FL L x 24 1x FT

31 FT Inserts for flat cables Type Order No. Clamping range PU Description grey FT Blind insert 5 FT - 1 A Width: mm Thickness: mm 5 The range of FT inserts are used to route flat cables. Suitable cable entry frames are the KEL-FL range (see page 30). FT - 1 B Width: mm Thickness: mm 5 Innovative construction of the inserts compensates for manufacturing inconsistencies in flat cables. FT - 1 C Width: mm Thickness: mm 5 FT Blind insert 5 Routing of flat wires with various dimensions FT - 2 A Width: mm Thickness: mm 5 FT - 2 B Width: mm Thickness: mm 5 FT - 2 C Width: mm Thickness: mm 5 Flame class Temperature Properties Elastomer UL-94 V0, self-extinguishing - 40 C to + 90 C (static) halogen-free, silicone-free FT Blind insert 5 FT - 3 A Width: mm Thickness: mm 5 FT - 4 A Width: mm Thickness: mm 5 KEL-FL Cable entry frames Page 30 31

32 KEL 183 Cable entry frames Description Type Order.No. Inserts KT PU KT 183 KT large The new version of the split cable entry frame KEL 183 enables the user to route cables and tubes with a diameter up to 75 mm and to seal in accordance with IP 54. KEL For cables up to 34 mm the cable inserts KT large can be used. With the split cable inserts, pre-terminated cables can be routed. For cables up to 75 mm we have created new inserts KTMB for KEL 183 (see page 33). These are not split and have a defined port for pushing the cable through. KEL KEL Installation of cables up to 75 mm Inserts allow dynamic and flexible movement of rigid cables Retrofitting and maintenance can be carried out easily and quickly Flame class Protection class Temperature Properties Cut-out dimensions Polyamide UL-94 V0, self-extinguishing IP 54 with gasket and correct selection of the cables - 40 C bis C (static) halogen-free, silicone-free see page KTMB Cable inserts for KEL 183 DT/ KT Cable inserts Page 33 Page

33 KTMB Inserts for KEL 183 Type Order.No. Clamping range PU grey KTMB-O Blind insert 1 KTMB-P mm 1 The inserts KTMB-P to KTMB-S are suitable for cable diameters up to 75 mm. These inserts can be used with the KEL 183 cable entry frames. These multi-range inserts are not split and have a defined port for pushing the cable through. The blind insert KTMB-O is completely closed. After cutting the membrane (cable diameter minus 10 mm) it can be used also as a multi diameter insert for cables up to 55 mm KTMB-Q mm 1 Spezification Brandklasse Schutzart Temperatur Eigenschaften Elastomer UL-94 V0, self-extinguishing IP C bis + 90 C (static) halogen-free, silicone-free KTMB-R mm 1 KEL 183 Cable entry frames Page 32 KTMB-S mm 1 33

34 KEL - JUMBO Cable entry frames Description Type Order No. Dimension PU length width height The KEL-JUMBO cable entry system for installation of cables and conduits with a diameter up to 65 mm, especially suited for supply cables. KEL - JUMBO x 116 x 35 1 The innovative insert design enables dynamic and flexible movement. We recommend round cut-outs, which can be made using standard tools. Suggested cut-out: cable diameter %. KEL - JUMBO x 116 x 35 1 Installation of cables up to 65 mm KTF-inserts allow dynamic and flexible movement Retrofitting and maintenance can be carried out easily and quickly Flame class Protection class Temperature Properties Cut-out dimensions Polyamide UL-94 V0, self-extinguishing IP C to C (static) halogen-free, silicone-free round, cable diameter + 15% KTF Cable inserts KDR2 Split base plates MP Module plates Page 35 Page Page

35 KTF Inserts for KEL-JUMBO KT large KTA Type Order No. Clamping range PU grey KTF Blind Insert 1 KTA Adapter Insert for KT large 1 The inserts range KTF are suitable for cable diameters up to 65 mm. Suitable KEL-JUMBO cable entry frames, see page 34. KTF mm 1 Comparativly small assembled cables with large inserts can be routed by using the adapter insert. KTF mm 1 KTF mm 1 KTF mm 1 KTF mm 1 Flame class Protection class Temperature Properties Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free KTF mm 1 KTF mm 1 KEL - JUMBO Cable entry frames KT large Page 34 Page 26 KTF mm 1 35

36 KEL - QUICK Cable entry frames Description Type Order No. Cut-out Inserts PU [mm] The KEL-QUICK range is a compact system to route and seal assembled cables. After populating the entry frame with inserts and cables, the two halves of the cable entry frame are SNAPped together without using tools. Inserts of the QT range are used ,5 KEL-QUICK B x 46 4 QT 10 Quick and safe assembly without using any tools or screws Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts ,5 KEL-QUICK B x 46 2 QT 10 Flame class Protection class Temperature Properties Drilling template Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free see page KEL-QUICK x 86 8 QT 10 5,5 QT Cable inserts KEL-SNAP SNAP frames KEL- EMC Cable collector Page 43 Page 17 Page

37 58 32 KEL - QUICK Cable entry frames Alternative fastening: For quick fastening of KEL-QUICK we developed QUICK-PIN. The expansion pins are pressed into the existing bore holes. The flat seal and the KEL-QUICK cable entry frame will be fixed by pressing the threaded pins into the expansion pins. Description Type Order No. Cut-out Inserts PU [mm] ,5 KEL-QUICK x 86 4 QT 10 The KEL-QUICK range is a compact system to route and seal assembled cables. After populating the entry frame with inserts and cables, the two halves of the cable entry frame are SNAPped together without using tools. Inserts of the QT range are used ,5 KEL-QUICK x QT 10 Quick and safe assembly without using any tools or screws Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts ,5 KEL-QUICK x QT 10 Flame class Protection class Temperature Properties Drilling template Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to C (static) halogen-free, silicone-free see page Fastening-set QUICK-PIN QT Cable inserts KEL-SNAP SNAP frames KEL- EMC Cable collector Page 43 Page 17 Page

38 QVT Split cable glands Description Typs Order Cable Thread PU No. Inserts Thread length QVT is a circular split frame for quick and easy installation of cables or complete cable harnesses. QVT x QT M20 x 1.5 Length: 13 mm 10 The QVT range is especially suitable for small machines, devices and instruments, because of the extremly small structure. QVT x QT M25 x 1.5 Length: 13 mm 10 Compact and small structure Routing of assembled cables Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly Suitable for metric or standard hole sizes Locknut is part of delivery. QVT x QT M32 x 1.5 Length: 13 mm 10 Colour Flame class Protection class Temperature Properties Cut-out dimension Polycarbonate similar RAL 7035 UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 30 C to C (static) halogen-free, silicone-free metric standard sizes QVT x QT M40 x 1.5 Length: 13 mm 10 QT Cable inserts KVT-EMC bracket KGM locknut Page 43 Page 95 Page 126 QVT x QT M50 x 1.5 Length: 13 mm 10 38

39 QVT - CLICK Pluggable cable glands Type Order Cable PU Description No. Inserts QVT - CLICK x QT 10 QVT-CLICK is a circular split frame for quick and easy installation of cables or complete cable harnesses. The QVT range is especially suitable for small machines, devices and instruments, because of the extremly small structure. QVT - CLICK x QT 10 QVT - CLICK x QT 10 Compact and small structure Routing of pre-terminated cables Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly Suitable for metric or standard hole sizes Assembly within seconds For wall thickness mm Quick and easy assembly from the front side Colour Flame class Protection class Temperature Properties Cut-out dimension Polycarbonate similar RAL 7035 UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 30 C to C (static) halogen-free, silicone-free metric standard sizes QT Cable inserts Page 43 39

40 KEL - QTA Cable entry frames Description Type Order No. Order No. Cut-out Cables PU Type A Type B [mm] 44 The KEL-QTA easily routes pre-terminated and standard cables without using tools. pre-terminated 2x 3-15 mm 142 KEL - QTA DP x 35 conventional 16x max. 7 mm 1x max. 12 mm 1x max. 16 mm 10 Quick assemly without tools High packing density by using multi inserts Simple assembly and diasassembly in case of change or service Routing of pre-terminated and standard cables in a high packing density Suitable for standard cut-outs KEL - QTA x 35 pre-terminated 4x 3-15 mm 10 Flame class Protection class Temperature Properties Type A: Type B: Elastomer UL-94 V0, self-extinguishing IP 54, with correct selection of the cable inserts (QT single) - 40 C to + 90 C (static) halogen-free, silicone-free for wall thickness mm for wall thickness mm KEL - QTA B x 45.5 pre-terminated 4x 3-15 mm 10 QT Cable inserts FP Flanged plates KDR1 base plates Page 43 Page Page

41 KEL - QTA KEL - QTE Cable entry frames Type Order No. Order No Cut-out Cables PU Description Type A Type B [mm] pre-terminated non-pre-term KEL-QTA ø 32 1x 3-15 mm ,5 The KEL-QTA easily routes pre-terminated and standard cables without using tools KEL-QTA ø 50 2x 3-15 mm Quick assemly without tools High packing density by using multi inserts Simple assembly and diasassembly in case of change or service Routing of pre-terminated and standard cables in a high packing density 6,4 2,3 KEL-QTE ø 20 1x mm 1x max. 5.2 mm KEL-QTE ø 20 1x mm 1x max. 5.2 mm 10 6,4 2,3 24 Flame class Protection class (QTA) Temperature Properties Cut-out dimension Elastomer UL-94 V0, self-extinguishing IP 54, with correct selection of the cable inserts (QT single) - 40 C to + 90 C (static) halogen-free, silicone-free metric standard sizes KEL-QTE ø 20 1x mm 1x max. 5.2 mm 10 6,4 2,3 Type A: Type B: for wall thickness mm for wall thickness mm 24 KEL-QTE ø 20 1x mm 1x max. 5.2 mm 10 6,4 2,3 24 QT Cable inserts KEL-AD Cap for attachment housing Page 43 Page 42 41

42 KEL - AD Cap for attachment housing Description Type Order Fits for PU No KEL-adaptor is designed to be attached to the bases of multi-pole housings (standard industrial connectors). The parts can be equipped with KEL-DP (when using standard cables) or KEL-QTA (when using pre-terminated cables). In addition KEL-QTE can be installed into the KEL-AD 24 type ,4 KEL - AD 16-A KEL-DP 32 Type A KEL-QTA 32 Type A ,4 KEL - AD 24-A KEL-DP 32 Type A KEL-QTA 32 Type A KEL-QTE 20 x Fits on all standard attachment housings High flexibility in selection of cable entry Quick assembly and disassembly Flmae class Protection class Temperature Properties Polyamide UL-94 V0, self-extinguishing IP C to C (static) halogen-free, silicone-free KEL-QTA Cable entries KEL-DP Cable entry frames Page 41 Page 54 42

43 QT Inserts Insert QT in combination with QVT-CLICK Type Order No. Clamping range PU Description grey QTB Blind insert 10 QT mm 10 QT mm 10 QT mm 10 QT mm 10 QT mm 10 QT mm 10 QT mm 10 The QT range supports cable diameters from 3 to 15 mm. They are used with the following cable entry frames: KEL-Quick - Page QVT / QVT-CLICK - Page KEL-QTA - Page QT mm 10 QT mm 10 QT mm 10 QT mm 10 QT mm 10 QT x ø 3 mm 10 Assembly When installing the insert, the smooth side of the insert has to face the middle of the cable entry frame. QT x ø 4 mm 10 QT x ø 5 mm 10 QT x ø 5.5 mm 10 QT x ø 6 mm 10 QT x ø 6.5 mm 10 QT x ø 7 mm 10 Flame class Temperature Properties Elastomer UL-94 V0, self-extinguishing - 40 C to+ 90 C (static) halogen-free, silicone-free QT x ø 3 mm 10 QT x ø 4 mm 10 QT x ø 4.5 mm 10 QT x ø 5 mm 10 QT x ø 5.5 mm 10 QT x ø 6 mm 10 QT-ASI x ASI-cable 10 QT-ASI x ASI-cable 10 QT tele Telephone cable 10 KEL-QUICK Cable entries QVT Cable glands KEL-QTA Cable entries Page Page Page

44 Product group 2 Cable entry systems for entering non pre-terminated cables At a glance Even when entering standard cables Icotek offers a wide range of products that offer a lot of advantages in comparison to conventional cable glands. The compact, slim and innovative design of the Icotek system offers a professional appearance and in many applications good strain relief. Especially suitable for applications where a lot of cables have to be entered into a small space. Benefits 1. High packing density The cable entry plates KEL-DPZ and KEL-DP offer the opportunity to enter a large amount of cables through a small space. 2. Fast and easy assembly The installation of cables is done by pushing the cables through the thin, pierceable membrane. 3. No new punch out tools needed The KEL-DP range matches exactly the drilling templates, as well as cut outs according to the standard dimensions for multi pole connectors (for example from Harting, Wieland). 4. Tight seal Depending on the product a high sealing rate up to IP 66 can be achieved. 5. Flexibility Due to the large variety of designs and sizes available, there s a solution for every application. 6. Customized solutions If you can t find what you need in our standard product offering, custom solutions are available upon request. 44

45 Product group 2 Cable entry systems for routing non pre-terminated cables Chapter content Cable entry plates KEL-DPZ 24 Page Cable entry plates KEL-DPZ-B Page 48 Cable entry plates KEL-DPZ-E Page 49 Cable entry plates KEL-DPZ round Page Cable entry plates KEL-DP 24 Page 52 Cable entry plates KEL-DP-E Page 53 Cable entry plates KEL-DP round Page 54 Cable entry inserts KEL-DPF Page 55 Cable entry inserts KEL-JUMBO flex Page 56 Cable entry inserts KEL-ULTRA flex Page tel +49 (0) fax +49 (0)

46 KEL - DPZ 24 Cable entry plates Gasket on the front. Gasket and strain relief on the back. Description Type Order No. Number of PU cables KEL-DPZ entry plates are designed to route and seal standard cables (from 3.2mm 22mm in diameter) in limited space. Simply push standard cables through the thin membrane and it s immediately sealed (IP65 / IP66) and strain relieved. The KEL-DPZ series consists of four different versions. The size DPZ 24 matches exactly the cut-out dimensions of 24-pole standard industrial connectors (pages 46-47) ,6 KEL - DPZ KEL - DPZ x mm 4x mm x mm 10 For applications with limited space the new KEL-DPZ-B and KEL-DPZ-E series are ideal. Despite its compact outer dimensions, up to 25 cables from 3.2 to 22 mm can be routed (pages 48-49). 5,6 The round versions of the KEL-DPZ series have a thread to fit in metric cut-outs from M32 to M63. Thus cut-outs for standard metric cable glands can be used (pages 50-51) KEL - DPZ x mm 4x mm 2x mm 2x mm 10 5,6 The assembly of the KEL-DPZ with cables or pneumatic hoses can be done within seconds. Simply put a small slit in the thin membrane and push the cable through. ST Plugs (page 29) can be used for sealing pierced membranes if cables are removed KEL - DPZ x mm 6x mm 5x mm 10 5,6 46

47 KEL - DPZ 24 Cable entry plates Type Order No. Number of PU Description cables KEL - DPZ x mm 7x mm 6x mm ,6 Assembly within seconds High packing density Dual sealing of cables according to IP 65 Automatic seal and strain relief for the cable KEL - DPZ x mm 8x mm 21x mm 10 Flame class Protection class Temperature Properties Cut-out dimensions Frame: Polyamide Sealing plate: Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free 35 x 112 mm / page KEL - DPZ x mm ,6 Plugs FP Flanged plates Page 29 Page

48 KEL - DPZ - B Cable entry plates Description Type Order No. Number of PU cables The KEL-DPZ-B entry plates are designed for routing standard cables (without connectors). KEL - DPZ B x mm 4x mm 1x mm 10 With an area of only 46 x 46 mm, up to 25 cables can be easily routed and sealed according to IP65. Simply put a small slit in the thin membrane and push the cable through. Once the cable is through the membrane, it is immediately sealed and strain relieved. KEL - DPZ B x mm 4x mm 2x mm 1x mm 10 ST Plugs (page 29) can be used for sealing pierced membranes if cables are removed. KEL - DPZ B x mm 10 Space saving shape Dual sealing of cables according to IP 66 High packing density Assembly within seconds Flame class Protection class Temperature Properties Cut-out dimensions Frame: Polyamide Sealing plate: Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free 46 x 46 mm FP Flanged plates Page

49 KEL - DPZ - E Cable entry plates Description Type Order No. Number of PU cables KEL - DPZ - E x mm 10 KEL-DPZ-E is designed for routing standard cables (without connectors). KEL - DPZ - E x mm 10 With an area of only 18 x 112 mm, up to 21 cables can be easily routed and sealed according to IP66. Simply put a small slit in the thin membrane and push the cable through. Once the cable is through the membrane, it is immediately sealed and strain relieved. ST Plugs (page 29) can be used for sealing pierced membranes if cables are removed. Space saving shape Dual sealing of cables according to IP 66 High packing density Assembly within seconds Flame class Protection class Temperature Properties Cut-out dimensions Frame: Polyamide Sealing plate: Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free 18 x 112 mm / page

50 KEL - DPZ round Cable entry plates Gasket on the front. Gasket and strain relief on the back. Type Order Number of Thread External Exceeds PU No. cables metric diameter cut-out KEL-DPZ entry plates are designed to route and seal standard cables (from 3.2mm 22mm in diameter) in limited space. Simply push standard cables through the thin membrane and it s immediately sealed (IP65 / IP66) and strain relieved. The KEL-DPZ series consists of four different versions. The size DPZ 24 matches exactly the cut-out dimensions of 24-pole standard industrial connectors (pages 46-47). KEL - DPZ 32 4 KEL - DPZ x mm 1x mm M mm 8.0 mm x mm M mm 8.0 mm 10 For applications with limited space the new KEL-DPZ-B and KEL-DPZ-E series are ideal. Despite its compact outer dimensions, up to 25 cables from 3.2 to 22 mm can be routed (pages 48-49). KEL - DPZ x mm 4x mm M mm 8.0 mm 10 The round versions of the KEL-DPZ series have a thread to fit in metric cut-outs from M32 to M63. Thus cut-outs for standard metric cable glands can be used (pages 50-51). KEL - DPZ x mm 3x mm M mm 8.0 mm 10 The assembly of the KEL-DPZ with cables or pneumatic hoses can be done within seconds. Simply put a small slit in the thin membrane and push the cable through. KEL - DPZ x mm 2x mm 1x mm M mm 8.0 mm 10 ST Plugs (page 29) can be used for sealing pierced membranes if cables are removed. KEL - DPZ x mm 8x mm M mm 8.0 mm 10 KEL - DPZ x mm M mm 8.0 mm 10 50

51 KEL - DPZ round Cable entry plates Type Order Number of Thread External Exceeds PU No. cables metric diameter cut-out KEL - DPZ 63 9 KEL - DPZ x mm 3x mm 4x mm 1x mm 4x mm 4x mm 5x mm M mm 8.0 mm 10 M mm 8.0 mm 10 Assembly within seconds High packing density Dual sealing of cables according IP 66 Automatic seal and strain relief for the cable Suitable for standard or metric cut-outs Polyamide locknuts are included in the shipment KEL - DPZ x mm M mm 8.0 mm 10 Flame class Protection class Temperature Properties Thread length Cut-out dim. Thread frame: Polyamide Sealing plate: Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free 14 mm metric standard sizes FP Flanged plates MP Module plates Page Page

52 KEL - DP 24 Cable entry plates Fastening Description Type Order No. Order No. Number of PU Type A Type B cables KEL-DP entry plates are designed for routing standard cables (without connectors). The KEL-DP products are a cost saving alternative to traditional cable glands. Either push the cable through the thin membrane or simply put a small slit in the thin membrane and push the cable through. Once the cable is through the membrane, it is immediately sealed. ST Plugs (page 29) can be used for sealing pierced membranes if cables are removed. A special fixing rib ensures a centered fit in the cut-outs. KEL - DP KEL - DP x max mm x max mm 12x max mm 10 KEL - DP x max. 6.5 mm 7x max mm 10 Quick and easy assembly, no tools required High packing density Cost-effective For wall-thickness up to mm KEL - DP x max. 6.5 mm 4x max mm 4x max mm 2x ASI-Leitungen 10 Flame class Protection class Temperature Properties Cut-out dimensions Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free 36 x 112 mm KEL - DP x max. 6.5 mm 10 Type A: Type B: for wall thickness mm for wall thickness mm FP Flanged plates KDR1 Base plates Page Page 113 KEL - DP x max. 5.3 mm 9x max. 6.4 mm 8x max. 8.3 mm 10 52

53 KEL - DP - E Cable entry plates Type Order No. Cut-out Number of PU Description mm cables KEL - DP-E 46 7 KEL - DP-E x x 18 5x max. 8.3 mm 2x max. 6.5 mm 10 8x max. 6.5 mm 1x max mm 10 KEL-DP-E entry plates are designed for routing standard cables (without connectors). The KEL-DP-E products are a cost saving alternative to traditional cable glands. Either push the cable through the thin membrane or simply put a small slit in the thin membrane and push the cable through. Once the cable is through the membrane, it is immediately sealed. ST Plugs (page 29) can be used for sealing pierced membranes if cables are removed. A special fixing rib ensures a centered fit in the cut-outs. KEL - DP-E x 18 11x max. 8.3 mm 2x max. 6.5 mm 10 KEL - DP-E x 18 16x max. 6.5 mm 1x max mm 10 Quick and easy assembly, no tools required High packing density Cost-effective For wall-thickness up to mm KEL - DP-E x 18 4x max. 6.5 mm 11x max. 8.3 mm 1x max mm 10 Flame class Protection class Temperature Properties Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free KEL - DP-E x 18 16x max. 6.5 mm 4x max. 8.3 mm 1x max mm 10 KEL - DP-S x 10 Edge radii R2 8x max. 7.5 mm 10 53

54 KEL - DP round Cable entry plates Fastening Typ Best.Nr. Best.Nr. Anzahl Ausbruch Außendurch- VE Typ A Typ B Leitungen messer DA KEL - DP x max. 8.0 mm ø mm 10 KEL-DP entry plates are designed for routing standard cables (without connectors). The KEL-DP products are a cost saving alternative to traditional cable glands. Either push the cable through the thin membrane or simply put a small slit in the thin membrane and push the cable through. Once the cable is through the membrane, it is immediately sealed. ST Plugs (page 29) can be used for sealing pierced membranes if cables are removed. A special fixing rib ensures a centered fit in the cut-outs. KEL - DP 25 6 KEL - DP KEL - DP x max. 5.2 mm 2x max. 9.4 mm 6x max. 5.2 mm 2x max. 6.4 mm 2x max. 9.4 mm 5x max. 7.0 mm 4x max. 18 mm ø mm 10 ø mm 10 ø mm 10 Quick and easy assembly, no tools required High packing density Cost-effective For wall thickness up to mm KEL - DP KEL - DP x max. 7.2 mm 3x max mm 1x max mm 10x max. 9.2 mm 2x max mm ø mm 10 ø mm 10 Flame class Protection class Temperature Properties Cut-out dimensions Type A: Type B: Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free metric standard sizes for wall thickness mm for wall thickness mm KEL - DP KEL - DP x max. 5.3 mm 5x max. 6.3 mm 3x max. 9.5 mm 4x max mm 5x max. 5.3 mm 5x max. 6.3 mm 4x max. 7.2 mm 2x max. 6.0 mm ø mm 10 ø mm 10 KEL - DP x max. 6.3 mm 4x max. 9.3 mm ø mm 10 KEL-AD Cap for attachment housing FP Flanged plates Page 42 Page KEL - DP x max. 5.2 mm ø mm 10 54

55 KEL - DPF Cable entry inserts Type Order No. Thread External Clamping range PU metric dimension KEL - DPF M mm 3-17 mm 5 The KEL-DPF was developed particulary for routing supply cables into the switch cabinet. KEL - DPF M mm 6-24 mm 5 Due to the flexibility and unique pyramid shape, cable entry and positioning is much easier compared to using conventional cable glands. Cutting of DPF inserts: Cable diameter less 5 mm The corresponding diameters are marked on the insert KEL - DPF KEL - DPF M mm mm M mm mm 5 Assembly within seconds It is possible to install rigid cables at angles Suitable for standard or metric cut-outs Polyamide locknuts are included in the shipment KEL - DPF M mm mm 5 Flame class Protection class Temperature Properties Thread length Cut-out dimensions Thread frame: Polyamide Pyramid: Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free 14 mm metric standard sizes MP Module plates Page

56 KEL - JUMBO flex Cable entry inserts Description Type Order No. Clamping PU range The KEL-JUMBO flex is a flexible cable entry system for standard cables with a diameter range from mm. They are ideal for the routing supply cables into the switch cabinets ,5 9, ,5 KEL - JUMBO flex mm 1 Cutting of KEL-JUMBO flex inserts: Cable diameter less 5 mm The corresponding diameters are marked on the insert ,9 (4x) Assembly within seconds Inserts allow dynamic and flexible movement of rigid cables Small installation dimensions (88 x 88 mm) , ,5 KEL - JUMBO flex mm ,5 9 Flame class Protection class Temperature Properties Cut-out dimensions Frame: Polyamide Inserts: Elastomer UL-94 V0, self-extinguishing IP C to + 90 C (static) halogen-free, silicone-free round, ø-cable + 20% 9 6,9 (4x) MP Module plates BP Blind plates Page 112 Page

57 KEL - ULTRA flex Cable entry inserts Type Order No. Sealing range PU KEL-ULTRA flex 1 incl. Fixing screws KEL-ULTRA flex 2 incl. Fixing screws max. 90 mm cable diameter max. 115 mm cable diameter 1 The product line KEL-ULTRA flex is designed as a cable entry system for power supply cables or any cable or conduit that is difficult to manage. The KEL-ULTRA flex comes in two sizes and is good for routing and sealing cables and conduits with a diameter from 25 to 115 mm. Inserting large, thick cables is easier than using standard cable glands due to the high flexibility of the KEL-Ultra Flex elastomer pyramide. After inserting the cable or conduit, the KEL-ULTRA flex is quickly and easily mounted with the metal ring and screws. The metal ring enables a circular fixing and sealing of the insert at the enclosure wall. The metal ring is supplied with each KEL-ULTRA flex. Assembly within seconds Inserts allow dynamic and flexible movement of rigid cables Protection class IP66 Flame class Protection class Temperature Properties Cut-out dimension Insert: Elastomer Fixing metal ring: Steel, zinc-plated Blind plate: Steel, zinc-plated UL-94 V0, self-extinguishing IP 66 (when fastened with 8 screws) - 40 C to + 90 C (static) halogen-free, silicone-free ø-cable + 30%, max. ø 140mm 57 MP Module plates BP Blind plate Page 112 Page 115

58 Product group 3 Strain relief systems At a glance By using icotek strain relief systems the user can quicky assemble, organize and provide strain relief for cables. The systems can be used for organizing and securing cables in machines, switch cabinets, enclosures and dynamic cable carriers. Benefits 1. Flexible Because of the many different types of DIN rails and screw type assemblies, Icotek offers numerous mounting options. 2. Fast and easy assembly Securing the cables is done quickly and inexpensively with standard cable ties. 3. Secure hold The unique shape of the strain relief securely holds the cable tie and cable. 4. High packing density The strain relief plates are available in several sizes. By multilayer mounting the packing density can be greatly increased. 5. Flexibility Due to the wide variety of sizes and designs, a matching product for each application can be found. 58

59 Product group 3 Strain relief systems Chapter content Strain relief plates KZL - for DIN rails shape H and shape C Page 60 Strain relief plates SF ZL for DIN rails shape H Page 61 Strain relief plates ZL - for screw assembly Page 62 Strain relief plates ZL-AB with aluminium bushings Page 63 Strain relief plates ZL 03 / ZL o4 / ZL 05 Page 64 Distance bushing DH - for multilayer mounting Page 65 Shield plates ZL SB-EMC Page 66 KB - cable ties and pliers Page tel +49 (0) fax +49 (0)

60 KZL Strain relief plates L1 L Type Order No. Order No. Length Length PU for H-rails for C-rails L1 L2 The strain relief plate KZL range is used for static or dynamic applications for organizing and securing cabels on machines, control panels or drag chains. The undercut on the comb-shaped profile provides secure strain relief according to DIN-EN Strain relief of the cables is achieved by using cable ties. Strain relief plates are available for 30 mm DIN rails shape C or 35 mm DIN rails shape H. KZL mm 28.3 mm 10 KZL mm 68.0 mm 10 KZL mm mm 10 Simple assembly Cost-effective High packing density Universal usage Flame class Temperature Properties Polyamide UL-94 V0, self-extinguishing - 40 C to C (static) halogen-free, silicone-free KB Cable ties DIN rails Page 67 Page 79 60

61 SF ZL Strain relief plates L1 L2 L1 L2 11,4 51,7 Type Order No. Length Length No. of PU L1 L2 teeth SF ZL mm 19.5 mm 3 10 The strain relief plate SF ZL range is used for assembly on 35 mm DIN rails shape H. SF ZL mm 43.5 mm 4 10 The SF/ZL range can be used for strain relief of cables and conduits. The SF/ZL range is based upon the strain relief rail ZL, which is mounted on SNAP-feet for 35 mm DIN rails shape H. SF ZL mm 43.5 mm 5 10 SF ZL mm 68.0 mm 6 10 SF ZL mm 84.0 mm 7 10 Simple assembly Cost-effective High packing density Universal usage SF ZL mm mm 8 10 SF ZL mm mm 9 10 Flame class Temperature Properties ZL: Polyamide SF-foot: Spring steel UL-94 V0, self-extinguishing - 40 C to C (static) halogen-free, silicone-free SF ZL mm mm KB Cable ties DIN rails Page 67 Page 79 61

62 ZL Strain relief plates L1 L1 L2 L Type Order No. Length Length No. of PU L1 L2 teeth The strain relief plate ZL range is used for static or dynamic applications for organising and securing cabels on machines, control panels or drag chains. The undercut on the comb-shaped profile provides secure strain relief according to DIN EN Strain relief of the cables is achieved by using cable ties. For multilayer installation please use distance bushings, see page 59. ZL mm 19.5 mm 3 10 ZL mm 43.5 mm 4 10 ZL mm 43.5 mm 5 10 Simple assembly Cost-effective High packing density Universal usage ZL mm 68.0 mm 6 10 ZL mm 84.0 mm 7 10 Flame class Temperature Properties Polyamide UL-94 V0, self-extinguishing - 40 C to C (static) halogen-free, silicone-free ZL mm mm 8 10 ZL mm mm 9 10 DH Distance bushings KB Cable ties Page 65 Page 67 ZL mm mm

63 ZL - AB Strain relief plates L1 L1 L2 L2 10 Inlay bushing D Type Order No. Order No. Order No. Length Length No. of PU Bushing 4.1mm Bushing 5.2mm Bushing 6.2mm L1 L2 teeth ZL 39 AB mm 19.5 mm 3 10 ZL 60 AB mm 43.5 mm 4 10 The strain relief plate ZL-AB range is used for static or dynamic applications for organizing and securing cables on machines, control panels or drag chains. By using aluminum nuts for the screw holes, a better fit of the strain relief plate is achieved even in high vibration environments. ZL 70 AB mm 43.5 mm 5 10 ZL 87 AB mm 68.0 mm 6 10 Simple assembly Cost-effective High packing density Universal usage ZL 103 AB mm 84.0 mm 7 10 ZL 121 AB mm mm 8 10 Flame class Temperature Properties ZL: Polyamide Bushing: Aluminium UL-94 V0, self-extinguishing - 40 C to C (static) halogen-free, silicone-free ZL 140 AB mm mm 9 10 KB Cable ties Page 67 ZL 180 AB mm mm

64 ZL Strain relief plates L1 L1 L2 9,3 5,5 8,5 35 Type Order No. Length Length No. of PU L1 L2 teeth ZL mm 43.4 mm Strain relief plates ZL feature different comb widths. Thus providing a multi purpose product for various cable sizes. The undercut on the comb-shaped profile provides secure strain relief according to DIN EN Strain relief of the cables is achieved by using cable ties. ZL mm 75.0 mm ZL mm 108 mm Simple assembly Cost-effective High packing density Universal usage Flame class Temperature Properties Polyamide UL-94 V0, self-extinguishing - 40 C to C (static) halogen-free, silicone-free DH Distance bushings KB Cable ties Page 65 Page 67 64

65 DH Distance bushings U-washer DIN 125 Distance bushing Type Order No. Fits for Length Diameter PU inner outer DH ZL mm 5.2 mm 7.0 mm 10 DH ZL 32 mm 6.2 mm 12.0 mm 10 Strain relief plates can be mounted in multi layers to achieve an increase of the packing density. Inlay bushings Type DH are used. Increase of packing density Aluminium ZL Strain relief plates Page

66 ZL SB - EMC Shield plate for strain relief plates L1 L2 L1 L2 Type Model Order No. Fits for Length Length PU L1 L2 The shielding plates provide earth shielding in addition to strain relief. ZL 39 SB - EMC-1 single-row ZL mm 19.5 mm 10 ZL 39 SB - EMC-2 double-row ZL mm 19.5 mm 10 Affix the corresponding shield plate to ZL strain relief. The shield plate contacts the cable shield with ground. The result is a secure low resistance connection between cable shield and ground. ZL 60 SB - EMC-1 single-row ZL mm 43.5 mm 10 ZL 60 SB - EMC-2 double-row ZL mm 43.5 mm 10 ZL strain relief plates sold separately. ZL 87 SB - EMC-1 single-row ZL mm 68.0 mm 10 ZL 87 SB - EMC-2 double-row ZL mm 68.0 mm 10 ZL 103 SB - EMC-1 single-row ZL mm 84.0 mm 10 Shield plate Stainless steel ZL 103 SB - EMC-2 double-row ZL mm 84.0 mm 10 ZL 121 SB - EMC-1 single-row ZL mm mm 10 ZL 121 SB - EMC-2 double-row ZL mm mm 10 ZL Strain relief plates Page 62 ZL 140 SB - EMC-1 single-row ZL mm mm 10 ZL 140 SB - EMC-2 double-row ZL mm mm 10 66

67 KB Cable ties and pliers L B Type Order No. Color Length Width Bundling Tensile PU L B range strength KB black 180 mm 9 mm 28 mm 350 N 100 KB natural 75 mm 2.2 mm 15 mm 60 N 100 KB natural 98 mm 2.5 mm 20 mm 60 N 100 KB natural 135 mm 2.6 mm 22 mm 80 N 100 KB natural 140 mm 3.6 mm 25 mm 130 N 100 Cable ties are proven utilities for economical bundling and fixing of cables, looms, tubes, conduits and many other components. Power cable ties KB 28 (Order No ) for special requirements. Bundling range max. 28 mm. KB natural 160 mm 4.5 mm 30 mm 180 N 100 KB natural 178 mm 4.8 mm 45 mm 220 N 100 KB 28 KB natural 200 mm 2.9 mm 50 mm 80 N 100 KB natural 200 mm 4.8 mm 50 mm 220 N 100 KB natural 290 mm 4.8 mm 75 mm 220 N 100 Flame class Temperature Properties Polyamide 12, black UL-94 V2-40 C to C oil- and mould-resistant KB natural 360 mm 4.8 mm 100 mm 220 N 100 KB natural KB black 98 mm 2.5 mm 20 mm 60 N 100 KB black 140 mm 3.6 mm 25 mm 130 N 100 KB black 160 mm 4.5 mm 30 mm 180 N 100 Flame class Temperature Properties Polyamide 6.6, natural UL-94 V2-40 C to C oil- and mould-resistant KB black 178 mm 4.8 mm 45 mm 220 N 100 KB black 200 mm 4.8 mm 50 mm 220 N 100 KB black 290 mm 4.8 mm 75 mm 220 N 100 KB black 360 mm 4.8 mm 100 mm 220 N 100 KB black Flame class Temperature Properties Polyamide 6.6, black UL-94 V2-40 C to C UV-resistant, particularly matching for outdoor use KBW Processing tool for cable ties 1 67

68 Product group 4 EMC Innovations At a glance For process measurement and control equipment an increasingly higher level of protection against failure is required. The shielding and the earthing of the shields is very important. The area where the cable shield is connected to the enclosure earth/ ground is a critical point. It is very important that the connection has a low resistance. Benefits 1. Flexible Because of the many different types of DIN rails and screw type assemblies, Icotek offers numerous mounting options. 2. Fast and tool free assembly Strip the cable shield - press in - ready. A: B: 3. Secure hold Properly sized and used in conjunction with cable ties, provides strain relief in accordance with VDE. 4. Large contact area The SKL shield clamps offer a large contact area to the cable shield (see picture A). In comparison to conventional shield clamps we can achieve a up to 50% higher contact area when using the SKL line. The specified clamping range can be exceeded up to 10%. 5. Greatly reduces high frequency interferences In large frequency fields, the SKL shield clamps provide low resistance. Effective range up to 1,000 MHz below 120 Ohms and 10 KHz to 100 MHz significant below 20 Ohms. Details can be supplied on request. 68

69 Product group 4 EMC Innovations Chapter content Shield clamps for DIN rail shape H SFZ SKL / SF SKL / SFS SKL Page EMC Service box Assortment of SKL shield clamps Page 73 Shield clamps for screw fixing LFZ SKL / LF SKL Page Shield clamps for bus bar PFZ SKL / PF SKL / busbar 10x3 / PFS SCL Page DIN rails / Bus bar HS / SSK Page 79 Supports for DIN rails and bus bars MF - Supports Page 80 Clamp assembly and design tool Design tool Page 81 RLFZ - EMC Clamp assembly with strain relief Page 82 SF RLFZ - EMC Clamp assembly for DIN-rails Page 83 RLF - EMC Clamp assembly Page 84 EMC - Terminal clamp STFZ SKL Page Variety of supporters Customized supporters Page 88 Test results Page 89 Shield clamps SK / SKS Page Cable assembly KEL-EMC / KVT-EMC / KAFM Page Stripping tools Page tel +49 (0) fax +49 (0)

70 SFZ SKL EMC Shield clamps Type Order No. Shield diameter PU The shield clamps SFZ/SKL range are used for shielding single cables in combination with strain relief. Simple to use and effective shielding of cables. Cables are secured with a cable tie. Strain relief in accordance with VDE standards is achieved. SFZ SKL mm 10 SFZ SKL mm 10 For assembly on 35 mm DIN rails. SFZ SKL mm 10 Simple and tool-free assembly Vibration-proof, maintenance free Strain relief of the cable with shielding in a single device Optimal contact of the cable shielding Permanent and continous spring pressure on the cable shield, adjustment of spring load not necessary SFZ SKL mm 10 SFZ SKL mm 10 SFZ SKL mm 10 SKL / SKL 3-6 from SKL 6-8 SF- / SFZ-foot Stainless steel zinc-plated Spring steel zinc-plated Spring steel SFZ SKL mm 10 Cable ties EMC - Servicebox DIN rail Stripping tool Page 67 Page 73 Page 79 Page 97 70

71 SF SKL EMC Shield clamps Type Order No. Shield diameter PU SF SKL mm 10 The shield clamps SKL range are used for shielding single cables. SF SKL mm 10 Simple to use and effective shielding of cables. For assembly on 35 mm DIN rails. SF SKL mm 10 SF SKL mm 10 Optimal contact of the cable shield Simple and tool-free assembly Permanent and continous spring pressure on the cable shield - adjustment of the pressure is not necessary Space saving by an optimized arrangement Vibration-proof, maintenance free SF SKL mm 10 SF SKL mm 10 SKL / SKL 3-6 from SKL 6-8 SF-foot Stainless steel zinc-plated Spring steel zinc-plated Spring steel SF SKL mm 10 EMC - Servicebox DIN rail Stripping tool Page 73 Page 79 Page 97 SF single SNAP-foot single 10 71

72 SFS SKL EMC Shield clamps Type Order No. Shield diameter PU SFS SKL mm 10 Comparable with type SF SKL, the SFS SKL shield clamps are easily mounted on 35 mm DIN-rails. The staggered arrangement of SFS SKL provides optimal space utilization. Suitable for applications when there is a need for mounting cables in close proximity. SFS SKL mm 10 SFS SKL mm 10 High packing density Simple and tool-free assembly Permanent and continous pressure on the cable shield - adjustment of the spring pressure is not necessary Optimal contact of the cable shielding Vibration-proof, maintenance free SFS single SNAP-foot single 10 SKL / SKL 3-6 from SKL 6-8 SFS-foot Stainless steel zinc-plated Spring steel zinc-plated Spring steel EMC-Servicebox DIN rail Stripping tool Page 73 Page 79 Page 97 72

73 EMC Service box EMC Service box for SKL - EMC shield clamps Always the suitable EMC clamp readily available. The service box is perfect for installations and service calls. Retrofitting and maintenance can be carried out easily and quickly Order No Content SKL for TS35 - DIN rails: Typ SF SKL - sizes: mm Typ SFZ SKL - sizes: mm Typ SFS SKL - sizes: mm 7 x SKL 11 x SKL 6 x SKL SKL for assembly on subplates: Typ LF SKL - sizes: mm Typ LFZ SKL - sizes: mm 11 x SKL 15 x SKL SKL for 10 x 3 busbar: Typ PF SKL - sizes: mm Typ PFZ SKL - sizes: mm 12 x SKL 4 x SKL EMC - : RLFZ - clamp assembly 5x SKL KAFM 4 - Cable collector ZL 60 SB - Shield plate for strain relief plates 1 piece 1 piece 1 piece 73

74 LFZ SKL EMC Shield clamps Type Order No. Shield diameter Fixing PU hole LFZ SKL mm 4.1 mm 10 SKL shield clamps can be used for shielding single cables. The shield clamps enable an easy to use and reliable shielding of cables. Cables are secured with a cable tie. Strain relief in accordance with VDE standards is achieved. LFZ SKL mm 4.1 mm 10 Shield clamps are easily attached to mounting plates via screw. LFZ SKL mm 4.1 mm 10 Integrated strain relief Optimal contact of the cable shielding Simple and tool-free assembly Permanent and continous pressure on the cable shield - no adjustment of the spring load required Vibration-proof, maintenance free LFZ SKL mm 4.1 mm 10 LFZ SKL mm 4.1 mm 10 SKL / SKL 3-6 from SKL 6-8 LFZ-foot Stainless steel zinc-plated Spring steel zinc-plated Steel, galvanically zinc-plated Fixing hole 4.1 mm for screw M4 LFZ SKL mm 4.1 mm 10 LFZ SKL mm 4.1 mm 10 Cable ties EMC - Servicebox Stripping tool Page 67 Page 73 Page 97 74

75 LF SKL EMC Shield clamps Type Order No. Shield diameter Fixing PU hole LF SKL mm 4.1 mm 10 SKL shield clamps can be used for shielding single cables. The shield clamps enable an easy to use and a reliable shielding of cables. LF SKL mm 4.1 mm 10 Shield clamps are easily attached to mounting plates via screw. LF SKL mm 4.1 mm 10 LF SKL mm 4.1 mm 10 LF SKL mm 4.1 mm 10 Optimal contact of the cable shielding Simple and tool-free assembly Permanent and continous spring load on the cable shield - no adjustment of the spring load required Vibration-proof, maintenance free High packing density because of an optimized arrangement LF SKL mm 4.1 mm 10 SKL / SKL 3-6 from SKL 6-8LFfoot Stainless steel zinc-plated Spring steel zinc-plated Steel, galvanically zinc-plated Fixing hole 4.1 mm for screw M4 LF SKL mm 4.1 mm 10 EMC - Servicebox Stripping tool Page 73 Page 97 75

76 PFZ SKL EMC Shield clamps Type Order No. Shield diameter PU Comparable with the PF SKL range, the shield clamps can be used for shielding single cables. They are used for mounting on 10x3 mm bus bars. The PFZ range provides possibility to fix the cable with a cable tie. Strain relief in accordance with VDE standards is achieved. PFZ SKL mm 10 PFZ SKL mm 10 PFZ SKL mm 10 PFZ SKL mm 10 Integrated strain relief Optimal contact of the cable shield Simple and tool-free assembly Permanent, continous pressure on the cable shield, adjustment of the spring load not necessary Vibration-proof, maintenance free SKL / SKL 3-6 from SKL 6-8 PFZ-foot Busbar Stainless steel zinc-plated Spring steel zinc-plated Spring steel Cu, tin-plated Current load 140 A Busbar 10 x 3 mm x 3 x 1,000 mm 1 Cable ties EMC - Servicebox Busbar Stripping tool Page 67 Page 73 Page 79 Page 97 76

77 PF SKL EMC Shield clamps for bus bar Type Order No. Shield diameter PU PF SKL mm 10 PF SKL mm 10 SKL shield clamps can be used for shielding single cables. The shield clamps enable an easy to use and a reliable shielding of cables. The PF/SKL is mounted by SNAPping on a 10x3 mm bus bar. PF SKL mm 10 PF SKL mm 10 PF SKL mm 10 PF SKL mm 10 Optimal contact of the cable shielding Simple and tool-free assembly Permanent and continous spring load on the cable shield - no adjustment of the spring load required Vibration-proof, maintenance free High packing density because of an optimized arrangement PF SKL mm 10 SKL / SKL 3-6 from SKL 6-8 PF-foot Busbar Stainless steel zinc-plated Spring steel zinc-plated Spring steel Cu, tin-plated Current load 140 A Busbar 10 x 3 mm x 3 x 1,000 mm 1 EMC - Servicebox Busbar Stripping tool Page 73 Page 79 Page 97 77

78 PFS SCL EMC Shield clamps Type Order No. Shield diameter PU The new range of shield clamps PFS SCL are designed for a quick and easy mounting by snapping onto 10x3 mm busbars. The very slim shape is ideal for applications with limited space. PFS SCL mm 10 PFS SCL mm 10 Extremely slim shape Optimal contact of the cable shielding Simple and tool-free assembly Permanent and continous spring load on the cable shield - no adjustment of the spring load required Cost effective solution Spring steel, zinc-plated Busbar Stripping tool Page 79 Page 97 78

79 ,50 1, ,50 1 7, ,50 7,50 1 7, ,30 7, ,20 6,30 5, , ,30 7,50 1 HS / SSK DIN rails / Bus bar Type Perforation Order No. Size Description PU in mm DIN rail 35 x 7.5 mm DIN rail 35 x 7.5 mm DIN rail 35 x 7.5 mm non perforated x 7.5 x 2.000* 40 m 18 x 5.2 mm x 7.5 x 2.000* 40 m 25 x 5.2 mm x 7.5 x 2.000* 40 m DIN-rail shape H, zinc-plated perforated or non perforated fits icotek EMC shield clamps SF SKL, SFS SKL und SFZ SKL. Busbar 10x3 mm, copper tin-plated, fits icotek EMC shield clamps PF SKL and PFZ SKL. For mounting DIN-rails and busbars various supports are available, see page 80. * Other length available on request DIN rail 35 x 7.5 mm 18 x 6.3 mm x 7.5 x 2.000* 40 m 25 6, DIN rail 35 x 15 mm non perforated x 15 x 2.000* 20 m DIN rail 35 x 15 mm DIN rail 35 x 15 mm 18 x 5.2 mm x 15 x 2.000* 20 m 25 x 5.2 mm x 15 x 2.000* 20 m ,50 1,50 1, ,20 6,30 5,20 6, DIN rail Bus bar Sheet metal, sendzimir plated Cu, tin-plated Current load 140 A DIN rail 35 x 15 mm Busbar 10 x 3 mm 18 x 6.3 mm x 15 x 2.000* 20 m x 3 x 1.000* 1 m 1, , ,30 6, KZL Strain relief plates EMC Shield clamps MF Supports for DIN rails and bus bars Page 60 Page 70 pp Page 80 79

80 L MF Supports for DIN rails and busbars H L B B Description Type Version Order No. Order No. Dimension PU without Clip with Clip [L x B x H] There are 4 models of supports for mounting bus bars 10 x 3 mm or 35 mm DIN rail. Various supports are available to provide solutions for many different conditions. Type A MF - A49 Type A x 20 x 49 mm 10 MF - A68 Type A x 20 x 68 mm 10 Mounting clip (Order-No ) is used for fastening busbars to supports. The support has a M6 female screw thread to fix the mouning clip or the DIN rail with a M6 screw. Type B MF - A88 Type A x 20 x 88 mm 10 MF - B20 Type B x 20 x 20 mm 10 Wide variety of supports with different sizes and design Simple assembly of TS-35 DIN rails and 10 x 3 mm bus bars Support type D provides possibility to fix 2 TS335 DIN rails Type C MF - B30 Type B x 20 x 30 mm 10 MF - B50 Type B x 20 x 50 mm 10 MF - B90 Type B x 20 x 90 mm 10 Steel, galvanically zinc-plated MF - C40 Type C x 18 x 40 mm 10 Type D MF - C53 Type C x 18 x 53 mm 10 Bus bar Mounting clip Order No Page 79 MF - D49 Type D x 20 x 49 mm 10 80

81 Clamp assembly and design tool EMC shield clamp design tool By using the EMC shield design tool (located at you can create an EMC shield clamp configuration specifically for your application. The following drawings are exaples for configurations with 7 and 8 shield clamps. Example 1: Clamp assembly 7-piece with SKL mm The design tool enables numerous configurations to be utilized on a single carrier which reduces labor time and material costs. For this purpose use the EMC shield clamp design tool located at You can quickly configure your own "standard" EMC shield clamp. We are willing to give you additional information regarding the extensive possibilities of this application. Our experienced and knowledgeable staff is available to assist you with a solution for your particular application. Example 2: Clamp assembly 8-piece with strain relief and different SKL shield clamps User designed carrier configuration with SKL shield clamps Cost effective even for small quantities Design online at Clamp assembly SKL / SKL 3-6 from SKL 6-8 Stainless steel Stainless steel zinc-plated Spring steel zinc-plated 81

82 RLFZ EMC Clamp assembly with strain relief Type Order No. Number of Length Width PU (unfitted) shield clamps The RLFZ range is a further development of the EMC clamp assembly. The combination of EMC shielding and strain relief is the key feature of this system. Thus the specification according the VDE standard is achieved. There are 10 different carriers available, which can be user configured with up to 12 SKL shielding clamps. RLFZ (x3) x SKL 41.2 mm 44.4 mm 1 RLFZ (x4) x SKL 56.8 mm 44.4 mm 1 RLFZ (x5) x SKL 72.4 mm 44.4 mm 1 The EMC shielding clamps as listed below are available to mount: SKL SKL 3-6 SKL 6-8 SKL 9-11 RLFZ (x6) x SKL 88.0 mm 44.4 mm 1 High packing density due to optimized arrangement Possibility to configure custom specific EMC clamp assembly Separate strain relief and EMC-shielding Online design tool for EMC Clamp assembly RLFZ (x7) x SKL mm 44.4 mm 1 RLFZ (x8) x SKL mm 44.4 mm 1 RLFZ (x9) x SKL mm 44.4 mm 1 SKL / SKL 3-6 from SKL 6-8 RLFZ-foot Stainless steel zinc-plated Spring steel zinc-plated Steel, galvanically zinc-plated RLFZ (x10) x SKL mm 44.4 mm 1 Cable ties Stripping tool Page 67 Page 97 RLFZ (x11) x SKL mm 44.4 mm 1 RLFZ (x12) x SKL mm 44.4 mm 1 82

83 SF RLFZ EMC Clamp assembly with strain relief Type Order No. Number of Length Width PU (unfitted) shield clamps SF RLFZ (x3) x SKL 41.2 mm 44.4 mm 1 SF RLFZ (x4) x SKL 56.8 mm 44.4 mm 1 SF RLFZ (x5) x SKL 72.4 mm 44.4 mm 1 The SF RLFZ range is based upon the RLFZ clamp assembly, which is mounted on SNAPfeet for 35 mm DIN rails shape H. There are 10 different carriers available, which can be user configured with up to 12 SKL shielding clamps. The EMC shielding clamps as listed below are available to mount: SKL SKL 3-6 SKL 6-8 SKL 9-11 SF RLFZ (x6) x SKL 88.0 mm 44.4 mm 1 SF RLFZ (x7) x SKL mm 44.4 mm 1 SF RLFZ (x8) x SKL mm 44.4 mm 1 High packing density due to optimized arrangement Possibility to configure custom specific EMC clamp assembly Separate strain relief and EMC-shielding Simple and tool-free assembly SF RLFZ (x9) x SKL mm 44.4 mm 1 SF RLFZ (x10) x SKL mm 44.4 mm 1 SKL / SKL 3-6 from SKL 6-8 RLFZ-foot Stainless steel zinc-plated Spring steel zinc-plated Steel, galvanically zinc-plated SF RLFZ (x11) x SKL mm 44.4 mm 1 SF RLFZ (x12) x SKL mm 44.4 mm 1 Cable ties DIN rail Stripping tool Page 67 Page 79 Page 97 83

84 RLF EMC Clamp assembly Type Order No. Number of Length Width PU (unfitted) shield clamps Comparable with the RLFZ-range of EMC clamp assembly, just without strain relief. There are 10 different carriers available, which can be user configured with up to 12 SKF shielding clamps. RLF (x3) x SKL 46.1 mm 25.0 mm 1 RLF (x4) x SKL 61.0 mm 25.0 mm 1 RLF (x5) x SKL 72.4 mm 25.0 mm 1 The EMC shielding clamps as listed below are available to mount SKL SKL 3-6 SKL 6-8 SKL 9-11 RLF (x6) x SKL 88.0 mm 25.0 mm 1 High packing density due to optimized arrangement Possibility to configure custom specific EMC clamp assembly Online design tool for EMC Clamp assembly RLF (x7) x SKL mm 25.0 mm 1 RLF (x8) x SKL mm 25.0 mm 1 RLF (x9) x SKL mm 25.0 mm 1 SKL / SKL 3-6 from SKL 6-8 RLF-foot Stainless steel zinc-plated Spring steel zinc-plated Stainless steel RLF (x10) x SKL mm 25.0 mm 1 RLF (x11) x SKL mm 25.0 mm 1 Stripping tool Page 97 RLF (x12) x SKL mm 25.0 mm 1 84

85 STFZ SKL EMC - Terminal clamp Application STFZ SKL terminal clamp Bosch Rexroth IP20 Inline Module Beckhoff Automation All EtherCAT terminals and KS/KL terminals. The terminals 4 and 8 must not be used for signal I/O. PHOENIX CONTACT All terminals of the INLINE range. The terminals 1.4 and 2.4 must not be used for signal I/O. The EMC terminal clamps STFZ SKL combines the functions strain relief, cable guidance and shielding of signal cables. Available in two version for 1 or 2 lines. The STFZ2 is used for analog I/O modules using two actuators / sensors. The STFZ SKL EMC terminal clamp is compatible to following bus modules: Pilz GmbH All PSSu-Modules with shield terminals 13 and 23 Siemens All terminals of the ET200s range. Terminals 4 and 8 must not be used for signal I/O. TURCK For terminals of the BL20 I/O system. VIPA SLIO All terminals of the SLIO range. Terminals 4+8 must not be used for signal I/O. STFZ I/O Insert Tool for quick and easy mounting of STFZ terminal clamps. Order No WAGO All terminals of the WAGO I/O Systems 750. Terminals 4 and 8 must not be used for signal I/O. Further manufacturers upon request. 85

86 STFZ SKL EMC - Terminal clamp, single Type Shield diameter Order No. PU The STFZ SKL EMC terminal clamp provides strain relief, cable guidance, and shielding for decentralized bus-modules (see compatibility table page 85). STFZ SKL mm STFZ SKL mm The EMC shielding clamps as listed below are available to mount: SKL SKL 3-6 SKL 6-8 STFZ SKL mm STFZ EMC - terminal clamp single Shielding of signal cables close to the terminal Strain relief and cable management direct on the bus module SKL / SKL 3-6 from SKL 6-8 STFZ-foot Stainless steel zinc-plated Spring steel, zinc-plated Spring steel Cable ties Stripping tool Page 67 Page 97 86

87 STFZ2 EMC - Terminal clamp, double Pos. 2 Pos. 1 Type Shield diameter Pos 1 Shield diameter Pos 2 Order No. PU STFZ2 Terminal clamp loose STFZ2 01 blank mm STFZ2 2 blank 3-6 mm STFZ2 03 blank 6-8 mm STFZ mm none The STFZ EMC terminal clamp provides strain relief, cable guidance and shielding for decentralized bus-modules (see compatibility table page 85). Version for analog I/O modules using two actuators / sensors. The EMC shielding clamps as listed below are available to mount: SKL SKL 3-6 SKL 6-8 STFZ mm mm STFZ mm 3-6 mm STFZ mm 6-8 mm STFZ mm none Shielding of signal cables close to the terminal Strain relief and cable management direct on the bus module STFZ mm mm STFZ mm 3-6 mm STFZ mm 6-8 mm STFZ mm none SKL / SKL 3-6 from SKL 6-8 STFZ-foot Stainless steel zinc-plated Spring steel, zinc-plated Spring steel STFZ mm mm STFZ mm 3-6 mm STFZ mm 6-8 mm Cable ties Stripping tool Page 67 Page 97 87

88 EMC Customized solutions EMC Customized solutions Aside from our standard product offering, we offer customized solutions for your application - even for small quantities! A wide range of standard clamp assemblies are already available (see pages 82-84). If a standard EMC clamp assembly is not practible, a custom designed carrier for shield clamps can be supplied. We look forward to sharing our ideas and custom EMC solutions with you. Supply of custom designed carriers for SKL shield clamps Cost effective even for small quantities Available for a wide range of cable diameters Carrier SKL / SKL 3-6 from SKL 6-8 According to specification Stainless steel zinc-plated Spring steel zinc-plated 88

89 0 EMC Test results LF SKL 9-11 Impedence Z [Ohm] , Frequency [MHz] Leakage absorption [db] o Frequency [MHz] Leakage and Impedence All icotek shield clamps have been tested utilizing various frequency ranges and in all tests there was minimal leakage. Therefore, icotek EMC clamps are proven to absorb EMC disturbances. Electrical impedence values: - from 10 khz to 100 MHz under 20 Ohm - up to 1,000 MHz under 120 Ohm The unique design of icotek s shield clamps effectively reduce high frequency interferences. Contact area SF SKL 6-8 Impedence Z [Ohm] The SKL shield clamps offer a large contact area to the cable shield (see picture A). In comparison to conventional shield clamps, up to 50% higher contact area is achieved when using the the SKL product line o Frequency [MHz] Leakage absorption [db] o Frequency [MHz] pict. A: SKL-line pict. B: Conventional systems 89

90 SK EMC Shield clamps b l h Description Type Order No. Shield Dimensions PU diameter l x b x h [mm] Shield clamps can be used where the shield of single cables has to be grounded. SF SK 3-8 SF SK mm 18 x 14 x mm 20 x 20 x Shield clamps can be assembled on a mounting plate with screws, with SC-feet in DIN-rails shape C or with SF-feet on 35 mm DIN-rails shape H. SF SK SF SK mm 26 x 24 x mm 32 x 35 x Simple assembly onto TS-35 DIN rails and 10 x 3 mm busbars Various sizes and possibillities for fixing SK 3-8 SK SK mm 18 x 14 x mm 20 x 20 x mm 26 x 24 x SK mm 32 x 35 x SK-clamp SF-foot Steel, galvanically zinc-plated Spring steel SS SK mm 18 x 14 x SS SK mm 20 x 20 x SS SK mm 26 x 24 x DIN rail / busbar 10x3 Stripping tool Page 79 Page 97 SS SK mm 32 x 36 x SC single SC foot single for C-rail 10 90

91 SKS EMC Shield clamps b l h Type Order No. Shield Dimensions PU Description diameter l x b x h [mm] SKS mm 9 x 19.5 x Shield clamps can be used where the shield of single cables has to be grounded. SKS mm 12 x 19.5 x Shield clamps can be assembled on 10 x 3 mm busbars. SKS mm 17.5 x 19.5 x One SKS shield clamp supports a wide range of cables Simple assembly on 10 x 3 mm busbars SKS mm 24.5 x 19.5 x SKS-clamp Steel, galvanically zinc-plated SKS mm 31 x 20 x SKS mm 41 x 20 x Busbar 10x3 Stripping tool Page 79 Page 97 91

92 KEL - EMC - Z Cable assembly with strain relief Type Order No. No. of Fastening Fits for: PU teeth Cable entry, EMC shield and strain relief - all in one location! KEL - EMC - Z long side KEL - E4 KEL 16 x KEL - Quick 16 1 Cables pass through the KEL frame and insert directly to the EMC and strain relief. Simply insert the cable shield into the shield clamp and secure the cable jacket to the strain relief. Two separate functions acc. to regulations - carried out quickly and easiliy! KEL - EMC - Z long side KEL - E5 KEL 24 x KEL - Quick 24 1 Custom configurations are available for shield clamps up to 16mm in diameter with minimal order quantities and lead time. Large surface contact between cable shield and housing/cabinet, especially with conductive coating on treated surfaces Sealing by outer cable jacket - EMC shielding by cable shield (in acc. with regulations) Combined routing and fastening with the KEL Cable entry system Available without SKL shield clamps if only additional strain relief desired Connection of earthing tape M6 Steel, zinc-plated KEL Cable entry frames KEL-Quick Cable entry frames Cable ties Stripping tool Page 6 15 Page Page 67 Page 97 92

93 KEL - EMC - PF Bracket version L1 L1 L2 M ,5 13 Type Fits for Order No. Length Length PU L1 L2 KEL - EMC - PF B4 KEL - E2 KEL - B mm 58.0 mm 1 The EMC-bracket with the matching PF SKL EMC-shield clamp is perfect in conjuction with the KEL cable entry frame for alleviating interferences due to shields. KEL - EMC - PF 10 KEL - E3 KEL 10 x mm 83.0 mm 1 The EMC clamp is assembled inside the control cabinet. The same fixing screws for the assembly of the KEL frame on the control cabinet are used for this process. A female screw thread M5 is already integrated in the KEL-EMC-PF bracket. KEL - EMC - PF 16 KEL - E4 KEL 16 x mm mm 1 Depending on the cable diameter, the corresponding PF SKL EMC shield clamp can be snapped onto the EMC bracket. KEL - EMC - PF 24 KEL - E5 KEL 24 x mm mm 1 Very high flexibility in terms of cable diameter Large-surface contact of the cable shield Permanent spring pressure on the cable shield Simple assembly Steel, galvanically zinc-plated KEL Cable entry frames KEL-Quick Cable entry frames PFZ SKL Shield clamps PF SKL Shield clamps Stripping tool Page 6 15 Page Page 76 Page 77 Page 97 93

94 KEL - EMC Cable assembly Type Order No. No. of Fastening Fits for PU teeth Installation of pre-terminated cables without shield interruption. KEL - EMC B long side KEL - E2 KEL - B x KEL - Quick B2 B4 5 Direct, easy and quick contact to the enclosure Space-saving, up to 10 cables with two-row model Replacement for EMC cable glands, even for pre-terminated cables Low-resistance shield contact Seal via cable jacket - not via shield - higher protection as a result KEL - EMC long side KEL - EMC long side KEL - E3 KEL 10 x KEL - E4 KEL 16 x KEL - Quick KEL - EMC long side KEL - E5 KEL 24 x KEL - Quick 24 5 Stainless steel KEL - EMC F narrow side KEL - B x KEL 10 x KEL 16 x KEL 24 x 5 KEL Cable entry frames KEL-Quick Cable entry frames Cable ties Stripping tool Page 6 15 Page Page 67 Page 97 94

95 KVT - EMC EMC-bracket for cable glands Type Order No. Shield diameter PU KVT-EMC-25 SKL mm 5 KVT-EMC-25 SKL mm 5 KVT-EMC-25 SKL mm 5 KVT-EMC-25 SKL mm 5 The KVT-EMC brackets in combination with the split cable glands KVT and QVT combines routing, EMC shielding and strain relief. The connection to earth/ground is possible over the cabinets wall or earthing tape. Cables pass through the split cable glands and insert directly into the EMC clamps. Separte functions according to regulations - carried out quickly and easily! KVT-EMC-32 SKL mm 5 KVT-EMC-32 SKL mm 5 Simple and tool free assembly Optimal contact of the cable shielding Later assembly possible Additional M5 hole for earthing tape KVT-EMC-32 SKL mm 5 KVT-EMC-32 SKL mm 5 Steel, zinc-plated KVT Split cable glands QVT Split cable glands Page Page 38 95

96 KAFM - EMC Cable assembly Type SF: Mounted on SNAP-foot DINrail shape H Type SC: Mounted on screw-foot DINrail shape C Type SK: Mounted on screw-foot DINrail shape H Type DH: Mounted on bushing for flexible fixation on bottomsheet Type Order No. Order No. Order No. Order No. Order No. Length Length No. of Type SF Type SK Type SC Type DH loose rail L1 L2 teeth The cable assembly is practical for earthing interferences on the cable shielding. The cable assembly can be assembled on a mounting plate with screws, with SC-feet in DIN-rails shape C or with SF-feet on 35 mm DIN-rails shape H. KAFM KAFM KAFM KAFM L1 L1 L2 KAFM KAFM ,50 KAFM KAFM Stainless steel SF SNAP-foot loose, for 35 mm DIN-rail shape H SK Screw-foot loose, for 35 mm DIN-rail shape H Cable ties DIN rail Stripping tool Page 67 Page 79 Page 97 SC Screw-foot loose, for 30 mm DIN-rail shape C Bushing Distance bushing 8 mm high Screw M4 x 16 DIN 912 Washer Washer ø 4.3 mm DIN

97 EMC Stripping tools Stripping tools Stripping functions Type A: Order No Stripping tool for LV cables Professional heavy duty tool for removing cable jacket to expose cable shield material. Flexible due to exchangeable hooks for covering a wide diameter range Easy to adjust, to use for lengthwise, circular and coil shaped cut Cable diameter mm Thickness of the Isolation up to 4.5 mm Spare blades available with integrated storage compartment in the handle The blade returns into home position automatically, thus the danger of breaking the blade is reduced Good handling because of an optimized ergonimic shape Weight: 116 g Because of the design of the tools hook, cables with diameters up to 40 mm can be removed with only one tool. It is very easy to handle and enables stripping heavy cable jackets under difficult conditions. By turning the body of the tool the blade can be fixed in one of 3 different positions. Thus circular cuts lengthwise can be made to the cable. Type B: Order No Stripping tool for signal, telephone and data cables High precision tool for dismantling signal-, telephone-, AV- and data cables. For removal of the most multi wire cables and fiber optics up to a diameter to 11 mm. Precise setting for the different insulations is easily made by means of the 9-position setting wheel Diameter range mm Thickness of Isolation up to 1.0 mm Spare blades available Weight: 28 g 97

98 Product group 5 Switch cabinet accessories At a glance A reason for increasing machine failures is dust and dirt inside of switch gears, especially if the equipment is placed in a contaminated environment. Also contributing to machine failures is dust and dirt inside the switch cabinet. Conventional cable entry systems like foam rubber get brittle over time. Other systems fail by being very limited in the maximum diameter. Benefits 1. Flexible For mounting cable entry systems with pre-terminated and non pre- terminated cables there are several designs of base plates and flange plates available. 2. Fast and easy assembly The base plates are shipped ready for assembly. Threads incorporated in the base plates provide quick and easy installation. 3. Secure hold Strain relief and a tight seal is incorporated in the system. 4. Easy to maintain Due to the split of the systems switch cabinets can be equipped with these system subsequently without having to disconnect the cables. Just build around the running system. 98

99 Product group 5 Switch cabinet accessories Chapter content Base plate with slide-frame KDR-ESR Page Split base plates KDR 2 Page Cable entry frame KDR Page Flanged plates FP Page Module plates MP Page 112 Base plates KDR 1 Page 113 Blind plates BPK / BPK-R / BPM / BPK-SNAP Page Cable ties with hook-and-loop fastener KLKB / KLB Page 117 Earthing tapes MB Page Split corrugated conduit and conduit clip WST / SH Page tel +49 (0) fax +49 (0)

100 KDR - ESR Base plate with slide-frame KDR-ESR Assembly The KDR-ESR is a one-piece base plate to be assembled on cabinet bases. Slides-frames for the KEL cable entry frames are already pre-assembled. After fitting all cables into the KEL frames, they are easily and quickly inserted into the slide frames and latched. During maintenance, the KEL frames are removed without tools from the slide frames. Due to the combination KDR ESR and KEL cable entry frames, a rating of IP 54 is achieved (with correct selection of cable inserts). Slide-frames which are no longer required, are closed with BPK-SNAP blind plates 1 The base plate is fixed in the cabinet floor. The KEL cable entry frames are fitted. 2 The KEL cable entry frames are screwed together after fitting. and notes Easy assembly and removal During assembly, almost the whole base of the enclosure can be used for installation of cables. Even large connectors can be installed easily. Retrofitting possible without disconnecting of cables. All can be built around the cables. No production downtimes. No additional sheet metal work for the user The base plate KDR 2 is designed for Rittal enclosures TS8. Other sizes can be supplied on request. 3 Afterwards the KEL frames are pushed into the slide-frames and latched there. Flame class Protection class Temperature Properties Base plate: Steel, zinc-plated KDR-ESR Frame: Polyamide UL-94 V0, self-extinguishing IP 54, with gasket and correct selection of the cable inserts - 40 C to + 90 C (static) halogen-free, silicone-free 4 Finally, the middle base plate which is part of the standard cabinet, moves together with the KDR-ESR plates. KEL 24/ KEL 16 Cable entry frames KEL - JUMBO 1 Blind plates BPK-SNAP Page 6 7 Page 34 Page tel +49 (0) fax +49 (0)

101 KDR - ESR Base plate with slide-frame Control cabinet Control cabinet Total length Sight size of base No. of possible cable entries Order No. type width base plate plate opening Jumbo 1 Jumbo 2 KEL 16 Kel mm 458 mm 436 mm TS8 600 mm 458 mm 436 mm mm 458 mm 436 mm mm 658 mm 636 mm TS8 800 mm 658 mm 636 mm mm 658 mm 636 mm mm without division bar 858 mm 836 mm TS mm without division bar 858 mm 836 mm mm without division bar 858 mm 836 mm mm with division bar 420 mm 398 mm TS mm with division bar 420 mm 398 mm mm with division bar 420 mm 398 mm mm* 518 mm 496 mm TS mm* 518 mm 496 mm mm* 518 mm 496 mm * in case both fields of the control cabinet are equipped, 2 complete split base plates are necessary. 101

102 KDR 2 Split base plates KDR 2 Split base plates Split, 2-part base plates KDR 2 with pre-cut holes for KEL and KEL-JUMBO cable entry systems. Integrated screw holes provide quick and easy installation of KEL frames. and notes During assembly, almost the whole base of the enclosure can be used for installation of cables. Even large connectors can be installed easily. Retrofitting possible without disconnecting of cables. All can be built around the cables. No production downtimes. No additional sheet metal work for the user Cut-outs, which are no longer required, are covered with metal blind plates Type BPM. The base plate KDR 2 is designed for Rittal enclosures TS8. Other sizes can be supplied on request. When the cable entry frames are assembled, the KDR base plates move together for a tight, secure hold of the cable entry systems. Steel, zinc-plated KEL 24 Cable entry frames KEL-JUMBO Cable entry frames BPM Blind plates metal Page 6 Page 34 Page 115 The frame-parts with inserts have to be built up before final assembly, i.e. before screwing the system together. Screwing of the cable entry frames tightens both parts of the split base plate tel +49 (0) fax +49 (0)

103 KDR 2 Split base plates Control cabinet Control cabinet Total length Sight size of base No. of possible cable entries Order No. type width base plate plate opening Jumbo 1 Jumbo 2 Kel TS mm 458 mm 436 mm TS mm 658 mm 636 mm TS mm without division bar 858 mm 836 mm TS mm with division bar 420 mm 398 mm TS mm * 518 mm 496 mm * in case both fields of the control cabinet are equipped, 2 complete split base plates are necessary. 103

104 KDR Cable entry frame KDR Cable entry system The KDR frame system is a perfect system for installation and sealing of pre-terminated cables. The frame system is mounted into the control panel and is sealed by putting the sheet metals together. Subsequent alteration of the number of cables or of the cable diameters is very simple. The KDR frame system is used, where multiple cables are installed, e.g. on cabinets, walls of machine tools, control panels, flexible for bottom-, cover- and side walls. Function Pre-fabricated cables and/ or hoses can be installed through the frame mounted at the bottom of the cabinet. No extra components are necessary for installation of cables. The inserts assembled in the cable entry frames guarantee strain relief of the cables (observe the correct selection of insert according to cable diameter). Perfect transition of KDR frame and frame of the cabinet Installation of pre-terminated cables through the bottom of the control cabinet Suitable for any switch- and control cabinet Aluminium KEL Cable entry frames Page tel +49 (0) fax +49 (0)

105 KDR Cable entry frame E A E = Installation length for KEL types A = cut-out size Cap Type Order No. Size Length KEL - R mm KEL - R mm KDR ordering information When ordering KDR cable entry frame, please inform us about: KEL - R mm A = cut-out size Example: A = 999 mm equals KDR total length can be equipped as desired with any of the types see table on the left. KEL - R mm KEL - R mm Included in delivery: 1x KDR - frame by length 2x end pieces KEL - R mm KEL - R mm KEL - R mm KDR 44xxx xxx mm KT - Uni ø 6-40 mm 58 mm Cap mm End piece pieces 105

106 FP Flanged plates Description We supply complete flanged plates FP with cut-outs 112 x 36 mm for enclosures of the AE series. The cut-outs, as well as the drilling template, conform to the standard cut-outs for 24-pole industrial connectors. All flanged plates are RAL 7035 powdercoated. Please use the gaskets of the standard plates. The gaskets and screws are scope of delivery of the enclosures. We recommend to fasten the cable entry systems with a torque of Nm. No expensive extra sheet metal work is required High packing density is achieved by using KEL, KEL-DPZ or KEL-DP Reduce labor costs by using cable entry systems KEL, KEL-DPZ or KEL-DP compared to the assembly of conventional cable glands Steel, powder-coated KEL Cable entry frames KEL-SNAP Frames KEL-QTA Cable entry frames KEL-DPZ Cable entry plates KEL-DP Cable entry plates Blind plates Page 6 7 Page 17 Page 40 Page Page 52 Page

107 FP Flanged plates Type Order No. Flanged plates Size Fits for RAL 7035 fit for: FP (e.g. for Rittal with RAL 7032 RAL 7035) FP - AE mm Version with 1 cut-out KEL-DP 24 KEL-QTA 24 1 AE 1032 AE 1035 FP - AE mm Version with 2 cut-outs KEL-DP 24 KEL-QTA 24 3 AE 1030 AE 1031 AE 1038 AE 1380 FP - AE mm Version with 2 cut-outs FP - AE mm Version with 4 cut-outs KEL 24 KEL-SNAP 24 KEL-DPZ 24 KEL-DP 24 KEL-QTA 24 KEL 24 KEL-DPZ 24 KEL-DP 24 KEL-QTA AE 1037 AE 1045 AE 1050 AE 1057 AE 1100 AE 1110 AE 1114 AE 1130 AE 1213 AE 1338 AE 1350 CS CS CS CS TP 6710 TP 6712 TP 6714 TP 6716 FP - AE mm Version with 4 cut-outs KEL 16 FP - AE mm Version with 3 cut-outs FP - AE mm Version with 6 cut-outs KEL 16 KEL-SNAP 16 KEL 24 KEL-SNAP 24 KEL-DPZ 24 KEL-DP 24 KEL-QTA 24 KEL 24 KEL-DPZ 24 KEL-DP 24 KEL-QTA AE 1039 AE 1054 AE 1055 AE 1060 AE 1073 AE 1076 AE 1077 AE 1090 AE 1180 AE 1260 AE 1280 AE 1339 AE 1360 AE 1376 AE1958 EL 1919 EL 1926 IN TP 6711 TP TP 6715 TP

108 FP Flanged plates Description Plates for terminal boxes The FP flanged plates type KL, designed to fit the Rittal KL series terminal boxes, are installed in combination with a cable entry system for either pre-terminated or standard cables. FP flanged plates are pre-cut, predrilled and painted for easy and quick installation of Icotek cable routing products. We recommend to fasten the cable entry systems with a torque of Nm Steel, powder-coated KEL 24/ KEL B Cable entry frames KEL-SNAP Frames KEL-QTA Cable entry frames KEL-DPZ Cable entry plates KEL-DP Cable entry plates Blind plates Page 6 9 Page 17 Page 40 Page Page 52 Page

109 FP Flanged plates Type Order No. Flanged plates Size Fits for RAL 7035 fits for: FP (e.g. for Rittal with RAL 7032 RAL 7035) FP - KL 221 x 90 mm KEL 10 KEL-SNAP 10 2 Terminal boxes Type KL FP - KL 221 x 90 mm KEL 16 KEL-SNAP 16 2 Terminal boxes Type KL FP - KL 221 x 90 mm KEL 24 KEL-SNAP 24 KEL-DPZ 24 KEL-DP 24 2 Terminal boxes Type KL FP - KL 221 x 90 mm - A Version with 3 cut-outs KEL-B KEL-SNAP B KEL-DPZ-B KEL-DPZ 50 KEL-DP 50 2 Terminal boxes Type KL FP - KL 221 x 90 mm - B Version with 3 cut-outs Use with 2x KEL-SNAP B und 1x KEL-DPZ B 2 Terminal boxes Type KL FP - KL 221 x 90 mm - C Version with 3 cut-outs KEL-B KEL-DPZ-B 2 Terminal boxes Type KL 109

110 FP Flanged plates Description Plates for bus enclosures 355 The FP flanged plates type BG, designed to fit the Rittal BG series enclosures, have 3 cut-outs that match the dimensions of the standard cut-outs for the 24-pole industrial connectors. These flanged plates are installed in combination with a cable entry system for either pre-terminated cables (KEL-DPZ or KEL-DP) or standard cables (KEL 24). We recommend to fasten the cable entry systems with a torque of Nm Steel, powder-coated KEL 24/ KEL B Cable entry frames KEL-SNAP Frames KEL-QTA Cable entry frames KEL-DPZ Cable entry plates KEL-DP Cable entry plates Blind plates Page 6 9 Page 17 Page 40 Page Page 52 Page tel +49 (0) fax +49 (0)

111 FP Flanged plates Type Order No. Flanged plates Size Fits for RAL 7035 fits for: FP. (e.g. for Rittal with RAL 7032 RAL 7035) FP - BG 355 x 92 mm Version with 2 cut-outs KEL 24 KEL-SNAP 24 KEL-DPZ 24 KEL-DP 24 - BG FP - BG mm Version with 3 cut-outs KEL 24 KEL-SNAP 24 KEL-DPZ 24 KEL-DP 24 6 BG BG IN FP - FL 21 Version with 1 cut-out KEL 24 KEL-SNAP 24 KEL-DPZ 24 KEL-DP 24 - Fibox plates 111

112 MP Module plates Description Type Order No. Fits for The module plates have cutouts for fixing the KEL range cable entry systems KEL 24, KEL-JUMBO, KEL-DPF, KEL-JUMBO flex and KEL-ULTRA flex. The module plates can be fixed on the following positions: MP Module plate, blind MP x KEL 24 x Separation plates Closed bottom of the switch box 25 mm breadboard of the switch box 25 mm breadboard bars (Rittal TS System) MP x KEL 24 x The module plate without cutouts Order-No (blind plate) is designed for closing unused cutouts. This module plate can even be used for self-made cutouts. MP x KEL-JUMBO 1 1x KEL-JUMBO 2 The shipment includes a suitable gasket. MP x KEL-JUMBO 1 MP x KEL 24 x 1x KEL-JUMBO 1 Dimension Steel, zinc-plated Article Aluminium 338 x 168 x 2 mm MP x cut-out M50 for KEL-DPF or KEL-DPZ KEL 24 Cable entry frames KEL-SNAP SNAP frames KEL-JUMBO Cable entry frames KEL-DPF Cable entry inserts KEL-JUMBO flex Cable entry ins. KEL-ULTRA flex Cable entry ins. Blind plates Page 6 Page 17 Page 34 Page 55 Page 56 Page 57 Page MP MP Cut-out 3x KEL-JUMBO flex Cut-out 2x KEL-ULTRA flex 112

113 KDR 1 Base plates Contr. cabinet Total length Sight size base Width No. of possible cable entries Order width TS 8 base plate A plate opening C KEL-DP 24 or KEL-QTA 24 No. 600 mm 458 mm 436 mm 50 mm 105 mm one-row two-row For routing a large amount pre-terminated non assembled cables (especially with a diameter up to 34 mm), one-piece base plates Typ KDR1 can be used. 800 mm 658 mm 636 mm 50 mm 105 mm one-row two-row When assembling the KEL-DP by directly pushing it into the base plate, a reduction of labor costs are achieved mm with division bar 420 mm 398 mm 50 mm 105 mm one-row two-row mm without division bar 858 mm 836 mm 50 mm 105 mm one-row two-row mm 518 mm 496 mm 50 mm 105 mm one-row two-row Steel, zinc-plated KEL-QTA Cable entry frames KEL-DP Cable entry plates Page 40 Page

114 BPK Blind plates, plastic Type Order No. Blind plate for Dimensions PU cut-out of KEL BPK KEL x 52 mm 10 Blind plates to close cutouts for standard 10-pole / 16-pole / 24-pole industrial connectors. Plastic blind plates are available in two different versions: Type BPK-R: Blind plates for SNAPping into metal sheet plates up to a thickness of 1.5 mm Type BPK: Blind plates for screw connection BPK - R 16 BPK KEL 16 KEL - Quick x 55 mm 124 x 52 mm 10 Fast mounting of the blind plates BP-R range by SNAPping into the cutout Integrated circular sealing BPK - R 24 BPK KEL 24 KEL - Quick x 55 mm 150 x 52 mm 10 BPK - JFX KEL-Jumbo flex 88 x 88 mm 5 Flame class Temperature Properties Polyamide BPK-R: UL-94 V0 BPK: UL-94 V2-30 C to C (static) halogen-free, silicone-free tel +49 (0) fax +49 (0)

115 BPM Blind plates, metal Type Order No. Blind plate for Dimensions PU KEL cut-out BPM - B KEL - B KEL - Quick B 75 x 58 mm 10 BPM KEL x 58 mm 10 Blind plates to close cutouts for standard 10-pole / 16-pole / 24-pole industrial connectors. Gasket is part of delivery. BPM - FG B KEL - FG B 80 x 58 mm 10 BPM KEL 16 KEL - Quick x 56 mm 10 Steel, zinc-plated Width 2 mm BPM KEL - 24 KEL - Quick x 56 mm 10 BPM KEL - 24 xx MT 147 x 102 mm 1 BPM - JUMBO KEL - JUMBO x 110 mm 1 BPM - JUMBO KEL - JUMBO x 116 mm 1 BPM - ULTRA KEL-ULTRA flex???? x???? 1 115

116 BPK - SNAP Blind plates for KEL-SNAP frames Type Order No. Blind plate Dimensions PU fits for l x b x h Blind plate BPK-SNAP to close cut-outs of pre-assembled KEL-SNAP frames. BPK - SNAP B KEL - SNAP B4 57 x 72.8 x 17 mm 10 A SNAP frame can be closed, e.g. during transport to avoid entry of dust, as long as a KEL frame is not mounted. The BPK-SNAP blind plate is simply snapped on the KEL frame. There is no tool needed to remove it. BPK - SNAP KEL - SNAP x 98.3 x 17 mm 10 BPK-SNAP 16 and BPK-SNAP 24 to close cutouts of the KEL-SNAP frames and not used slide-frames of the KDR-ESR base plates. BPK- SNAP KEL - SNAP x 120 x 17 mm 10 Temperature Properties Polyethylene (PE) - 40 C to + 80 C (static) silicone-free BPK - SNAP KEL - SNAP x 147 x 17 mm 10 KEL-SNAP frames KDR-ESR Base plate with slide-frame Page 17 Page tel +49 (0) fax +49 (0)

117 KLKB / KLB Cable ties with hook-and-loop fastener Type Size Order No. PU KLKB 200 x 7 bk 200 x 7 mm KLKB 200 x 13 bk 200 x 13 mm KLKB 230 x 13 bk 230 x 13 mm Cable ties with hook-and-loop fastener are a more and more common fixing mode for cables. The cable ties with hook-and-loop fastener are used instead of standard cable ties, because they can be easily closed and opened several times. They are gently to cables, especially if there are vibrations. Cable ties with hook-and-loop fastener are available as ready-made cable ties (KLKB) in four sizes or as continous tie on a roll (KLB) in four widths. KLKB 300 x 17 bk 300 x 17 mm KLB 10 bk 10 mm m cable ties with hoop-and-loop fastener are re-usable adaptable the cable tie material is gentle on cables, especially if there are vibrations KLB 15 bk 15 mm m KLB 20 bk 20 mm m Colour Flame class Temperature Polypropylene + Velour PA black UL-94 V2, - 30 C to + 80 C KLB 25 bk 25 mm m 117

118 MB Earthing tapes L Type Order No. Length Cross-section Hole size PU L [mm] mm 2 Manufactured with highly flexible E-Cu stranded wires with connecting end pads made of tinned copper strips. The minimum transition and connecting resistance makes them perfectly suitable for use as earthing tapes. MB M M6 1 MB M M6 1 MB M M6 1 MB M M6 1 MB M M6 1 MB M M6 1 Available in various lengths and crosssections Cost-effective Low transition impedances MB M M6 1 MB M M8 1 MB M M8 1 MB M M6 1 MB M M8 1 MB M M6 1 MB M M8 1 Cu-ETP with connecting end pads pads made of tinned copper strips MB M M6 1 MB M M8 1 MB M M6 1 MB M M6 1 MB M M8 1 MB M M6 1 MB M M8 1 MB M M tel +49 (0) fax +49 (0)

119 MB Earthing tapes L Type Order No. Length Cross-section Hole size PU L [mm] mm 2 MB M M8 1 MB M M8 1 MB M M6 1 MB M M8 1 MB M M8 1 MB M M8 1 Manufactured with highly flexible E-Cu stranded wires with connecting end pads made of tinned copper strips. The minimum transition and connecting resistance makes them perfectly suitable for use as earthing tapes. MB M M8 1 MB M M8 1 MB M M10 1 MB M M10 1 Available in various lengths and crosssections Cost-effective Low transition impedances MB M M8 1 MB M M10 1 MB M M8 1 MB M M10 1 MB M M8 1 Cu-ETP with connecting end pads pads made of tinned copper strips MB M M10 1 MB M M10 1 MB M M8 1 MB M M8 1 MB M M

120 WST Split corrugated conduit Type Order No. Internal External Fits for: Dimensions Ring diameter diameter length WST NW mm 13.6 mm KT 13 KTRS mm 50 m The WST is split and two piece corrugated conduit. Perfect for routing standard or preterminated cables in harsh environments. In conjunction with KVT-W90, a high degree of flexibility is achieved. Numerous conduit sizes can be used thanks to the wide variety of split inserts offered (see KT inserts on pages 22-24). The lengh of the WST split corrugated conduit is individualliy adjustable. WST NW 14 WST NW mm 18.5 mm KT mm 50 m mm 25.5 mm KT mm 50 m WST NW mm 31.0 mm KT mm 50 m Containing pre-terminated cables, warranty of cable remains Retrofitting and maintenance carried out easily and quickly WST NW 37 WST NW mm 41.4 mm KTMB - P 37 mm 25 m mm 54.0 mm KTMB - Q 45 mm 25 m Flame class Protection class Temperature Properties Polypropylene, black UL-94 V2 IP C to C halogen-free, UV-resistant WST NW mm 79.8 mm KTMB - S 70 mm 10 m SH Conduit clip Page tel +49 (0) fax +49 (0)

121 SH Conduit clip Type Order No. Suitable Length Width Height PU conduit [mm] [mm] [mm] SH NW Conduit clips are a one-piece location system to provide secure mounting points for corrugated conduit systems. SH NW The clips are secured to their mounting position through a central mounting point with a hexagonal counter-bore. SH NW SH NW SH NW Flame class Temperature Properties Polyamide, black UL-94 V2-40 C bis C halogen-free, silicone-free SH NW Corrugated conduit Page

122 Appendix Technical data and comments Technical information At a glance Technical data and drilling templates at a glance. IP rating according to the DIN EN and flammability classification according to the UL tel +49 (0) fax +49 (0)

123 Appendix Technical data and comments Chapter content Technical data Drilling templates and cut-outs Page Technical data Locknuts Page 126 Appendix Certificates Page 127 Appendix Flammability classification according UL 94 Page 128 Appendix Sealing rates according DIN EN Page 129 Appendix General reference notes Page 130 Appendix Reference list Page Appendix Index Page

124 Technical data Drilling templates L A B C D L L L B2 B1 B2 B1 B1 B1 B2 B1 B2 B1 B2 B1 B1 B1 B2 B1 Type Page Drill. Dimensions [mm] Cut-out templ. L B1 B2 h x l [mm] KEL 24 x KEL-FG A KEL-QUICK 24 KEL-DPZ 24 x A x 112 KEL-SNAP A max. 46 x 112 KEL 16 x KEL-QUICK A x 86 KEL-SNAP A max. 46 x 86 KEL 10 x KEL-SNAP A x 65 KEL 24 x - E 11 B x 112 KEL 24 x - MT 12 C x 112 KEL 24 x - 2MT 13 D x 112 L KEL-B KEL-DPZ-B 9 46 E 58 72, x 46 E B1 KEL-SNAP B KEL-QUICK B E x 38 L KEL-FG B 15 E x 36 F B1 B2 KEL-E x KEL-FL x F KEL-E2: 58 KEL-E3: 83 KEL-E4: 103 KEL-E5: KEL-E2: 43 x 24 KEL-E3: 65 x 24 KEL-E4: 86 x 24 KEL-E5: 112 x

125 Technical data Drilling templates L1 Type Page Drill. Dimensions [mm] Cut-out templ. L1 L2 B1 B2 h x l [mm] G B1 KEL - DPZ - E 49 G x 18 L1 KEL-JUMBO 1 34 H 56,5-100,5-78 x 80,5 H B1 KEL-JUMBO 2 34 I 147,5-100,5-168 x 80,5 L1 KEL J x 80 I B1 B1 KEL-JUMBO flex 56 K ,5 KEL-ULTRA flex 57 L L1 L2 J B1 B2 L1 K B1 L 125 L1

126 KGM Locknuts Type KGM: Standard nut, plastic Type KGM: SUB-D9, PB, SUB-D25 Type GMT: Split locknut Thread Type Order No. Height Wrench Diagonal Cut-out PU [mm] size [mm] a x b [mm] Hexagonal nut with metric threads for attaching components together. For routing SUB-D, DVI or PROFIBUS connectors in combination with the split cable glands KVT, special locknuts with cut-outs are required. Type KGM: Standard nut, plastic M20 x 1.5 KGM PA, grey 7.0 SW M25 x 1.5 KGM PA, grey 7.0 SW M25 x 1.5 KGM PA, black 7.0 SW M32 x 1.5 KGM PA, grey 7.0 SW M32 x 1.5 KGM PA, black 7.0 SW M40 x 1.5 KGM PA, grey 7.0 SW a M40 x 1.5 KGM PA, black 7.0 SW M50 x 1.5 KGM PA, grey 8.6 SW b M50 x 1.5 KGM PA, black 8.6 SW M63 x 1.5 KGM PA, grey 8.6 SW M63 x 1.5 KGM PA, black 8.6 SW M63 x 1.5 GM brass 5.5 SW Flame class Temperature Properties PA Polyamid/ PC Polycarbonate/ brass (see table) UL-94 V0, self-extinguishing - 30 C to C halogen-free, silicone-free Type KGM: PB, SUB-D9, SUB-D25 M32 x 1.5 KGM-SUB-D PC, grey 7.0 SW x M40 x 1.5 KGM - PB PA, grey 8.0 SW x M50 x 1.5 KGM-SUB-D PA, grey 8.0 SW x KVT, KVT-SNAP, KVT-W90 QVT KEL-DPZ KEL-DPF Page Page 38 Page Page 55 Type GMT: Split locknut M20 x 1.5 GMT PA, black 9.0 SW M25 x 1.5 GMT PA, black 9.0 SW M32 x 1.5 GMT PA, black 12.0 SW M50 x 1.5 GMT PA, black 15.0 SW tel +49 (0) fax +49 (0)

127 Appendix Certificates ISO 9001:2008 DIN Certificates ISO 9001:2008 Management Certificate icotek GmbH Bischof-von-Lipp-Str. 1 D Eschach icotek GmbH Bischof-von-Lipp-Str. 1 D Eschach Most of our products meet following standards: DIN German railway standard NF F Listed by Underwriters Laboratories NF F French railway standard UL E Product safety certification for USA and Canada GL International safety standard for shipbuilding icotek GmbH Bischof-von-Lipp-Str. 1 D Eschach icotek GmbH Bischof-von-Lipp-Str. 1 D Eschach IP according to DIN EN Sealing rates for solid and water protection Additional information / specifications are available on our web-site: Listed by German Llyod DIN EN GL IP icotek GmbH Bischof-von-Lipp-Str. 1 D Eschach icotek GmbH Bischof-von-Lipp-Str. 1 D Eschach 127

128 Appendix Flammability classification according UL 94 Flame class UL 94 - HB Applying the horizontal burning test the material burns slowly. For parts with a thickness up to 3 mm the burning speed must not faster than 3 inch/min and for parts with a thickness over 3 mm the burning speed must not faster than 1,5 inch/mm. s which burn faster are not UL certified. Flame class UL 94 - V2 Applying the vertical burning test, the material must extinguish itself on average past 25 seconds or less, but maximal past 30 seconds is also allowed. The material may drop and cotton wool placed under the probe may inflame. The material must not longer glow than 60 seconds. Flame class UL 94 - V1 Applying the vertical burning test, the material must extinguish itself on average past 25 seconds or less, but maximal past 30 seconds is also allowed. The material may drop and cotton wool placed under the probe may inflame. The material must not longer glow than 30 seconds. Flame class UL 94 - V0 Applying the vertical burning test, the material must extinguish itself on average past 5 seconds or less, but maximal past 10 seconds is also allowed. The material may drop down, but cotton wool placed under the probe must not inflame. The material must not longer glow than 30 seconds tel +49 (0) fax +49 (0)

129 Appendix Sealing rates according DIN EN The protection class is labelled by a letter-figure combination consisting of two letters IP and a figure of two digits (e.g. IP 54), Degree of protection for contact and solid protection Degree of protection for water protection First code digit Description Description of scope of protection Second code digit Description Description of scope of protection Not protected Protected against large solids Protected against middle solids No protection of persons against direct contact with active or moveable parts. No protection against the penetration of solid foreign bodies Protection against accidental largearea contact of active and internal moveable parts, e.g. by hand, but no protection against intentional access to these parts. Protection against the penetration of solid foreign bodies with a diameter greater than 50 mm Protection against contact with active or internal moveable parts. Protection against the penetration of solid foreign bodies with a diameter greater than 2.5 mm Not protected Protected against vertically falling water Protected against vertically falling water drops enclosure is titeld up to 15 0 Protected against spraying water No special protection Vertically falling drops shall have no harmful effects Vertically falling drops have no harmful effects when the enclosure is tilted at any angle up to 15 on either side of the vertical. Water sprayed at an angle up to 60 degrees on either side of the vertical shall have no harmful effects 3 4 Protected against small solids Protected against grainy solids Protection against contact with active or internal moveable parts under voltage with tools, wires etc. of a thickness greater than 2.5 mm. Protection against the penetration of solid foreign bodies with a diameter greater than 2.5 mm Protection against contact with active or internal moveable parts under voltage with tools, wires etc. of a thickness greater than 1 mm Protected against splashing water Protected against water jets Protected against floods Water splashed against the enclosure from any direction shall have no harmful effects Water projected in jets against the enclosure from any direction shall have no harmful effects Water projected in powerful jets against the enclosure from any direction shall have no harmful effects. 5 6 Dustprotected Dust-tight Complete protection against contact with standing or internal moveable parts under voltage, protection against dangerous dust deposits. Ingress of dust is not totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory operation of the apparatus or to impair safety Protection against contact with standing or internal moveable parts under voltage. Protection against penetration of dust 7 8 Protected against the effects of temporary immersion in water Protected against the effects of continous immersion in water Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is temporarily immersed 1 meter in water under standardized conditions of pressure and time Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and the user, but are more severe than for number 7 129

130 Appendix General reference notes We provide all the information on chemical and physical properties of our products and technical advice to the best of knowledge. They do not release the customer of own examinations and tests to determine the practical suitability of the products for the usage intended. Application, use and installation of the products is the customers responsibility. Legal and regulatory provisions and any rights to third parties have to be observed. Moreover our general terms and conditions, which can be requested from us, apply. This catalogue was prepared with the greatest care. All technical data and information have been reviewed before printing. Due to continuous improvement and development of our production programme we reserve, modify products from this catalogue or to take out products from our product range. Therefore, technical information and products which are included in this catalogue may differ - without prior notice. Full or partial use and reproduction of this catalogue (drawings, images, texts, logos) are prohibited without written permission tel +49 (0) fax +49 (0)

131 Appendix Reference list 1 5 Order N o. Page Type Order N o. Page Type Order N o. Page Type Order N o. Page Type GMT ZL 39 AB 5, MB M HS 35x7,5 (25x5.2) GMT ZL 60 AB 5, MB M HS 35x15 (25x5.2) GMT ZL 70 AB 6, MB M Clip GMT ZL 87 AB 6, MB M SK GMT ZL 103 AB 6, MB M SK 4-13, GMT ZL 121 AB 6, MB M SK WST NW ZL 140 AB 6, MB M SK WST NW ZL 180 AB 6, MB M SFS single WST NW ZL 39 AB 6, MB M SF single WST NW ZL 60 AB 6, MB M SC single WST NW ZL 70 AB 6, MB M SK WST NW ZL 87 AB 6, MB M Bushing WST NW ZL 103 AB 6, MB M SS SK SH ZL 121 AB 6, MB M SS SK 4-13, SH ZL 140 AB 6, MB M SS SK SH ZL 180 AB 6, MB M SS SK SH SF ZL MB M SF SKL 1, SH SF ZL MB M SF SKL SH SF ZL MB M SF SKL ZL SF ZL MF-B SF SKL ZL SF ZL MF-B20 Clip SF SKL ZL SF ZL MF-B SF SKL ZL SF ZL MF-B30 Clip SF SKL ZL SF ZL MF-B LF SKL 1, ZL MB M MF-B50 Clip LF SKL ZL MB M MF-B LF SKL ZL MB M MF-B90 Clip LF SKL ZL MB M MF-C LF SKL ZL MB M MF-C40 Clip LF SKL ZL MB M MF-C LF SKL DH MB M MF-C53 Clip PF SKL 1, DH MB M MF-D PF SKL KZL 39 H MB M MF-D49 Clip PF SKL KZL 39 C MB M MF-A PF SKL KZL 80 H MB M MF-A49 Clip PF SKL KZL 80 C MB M MF-A PF SKL KZL 140 H MB M MF-A68 Clip PF SKL KZL 140 C MB M MF-A SKS ZL 39 AB 4, MB M MF-A88 Clip SKS ZL 60 AB 4, MB M Busbar 10x SKS ZL 70 AB 6, MB M HS 35x7,5 (18x5.2) SKS ZL 87 AB 6, MB M HS 35x7,5 (18x6.3) SKS ZL 140 AB 6, MB M HS 35x7,5 non perf SKS ZL 103 AB 6, MB M HS 35x15 (18x6.3) ZL 39 SB-EMC ZL 180 AB 6, MB M HS 35x15 non perf ZL 87 SB-EMC ZL 121 AB 6, MB M HS 35x15 (18x5.2) ZL 140 SB-EMC-1 131

132 Appendix Reference list 2 5 Order N o. Page Type Order N o. Page Type Order N o. Page Type Order N o. Page Type ZL 60/SB-EMC KEL-EMC 16/ KVT-EMC KT 2/4 bk ZL 121/SB-EMC KEL-EMC-Z 16/ KVT-EMC KT 4/5 gr ZL 103/SB-EMC KEL-EMC 24/ KVT-EMC KT 4/4 gr KAFM 10 SC KEL-EMC-Z 20/ KVT-EMC KT 4/5 bk KAFM 2 SC KAFM 16 single KVT-EMC KT 4/4 bk KAFM 4 SC KAFM 29 single KVT-EMC KTS 16 bk KAFM 6 SC KAFM 59 single KVT-EMC KTS 17 bk KAFM 8 SC PFS/SCL 1, KVT-EMC KT 4/3 gr KAFM 2 single PFS/SCL STFZ KT 4/3 bk KAFM 4 single PFZ/SKL 1, STFZ single KT 2/7 bk KAFM 6 single PFZ/SKL STFZ/SKL KT 2/8 gr KAFM 8 single PFZ/SKL STFZ/SKL KT 2/8 bk KAFM 10 single PFZ/SKL STFZ/SKL KT-ASI2 gr KAFM 2 SK SFS/SKL 1, RLFZ (x3) KT-ASI2 gr KAFM 4 SK SFS/SKL RLFZ (x4) KT-ASI2 bk KAFM 6 SK SFS/SKL RLFZ (x5) KT-ASI2 bk KAFM 8 SK SFZ/SKL 1, RLFZ (x6) KT tele KAFM 10 SK SFZ/SKL RLFZ (x7) KT oval KAFM 2 SF SFZ/SKL RLFZ (x8) KT S KAFM 4 SF SFZ/SKL RLFZ (x9) KT 4/6 gr KAFM 6 SF SFZ/SKL RLFZ (x10) KT 4/6 bk KAFM 8 SF SFZ/SKL RLFZ (x11) KT 2 gr KAFM 10 SF SFZ/SKL RLFZ (x12) KT 2/2 gr KAFM 16 SF LFZ/SKL 1, SF/RLFZ (x3) KT 2/2 bk KAFM 29 SF LFZ/SKL SF/RLFZ (x4) KT 4/2 gr KAFM 59 SF LFZ/SKL SF/RLFZ (x5) KT 4/2 bk KAFM 16 DH LFZ/SKL SF/RLFZ (x6) KT 2/3 gr KAFM 29 DH LFZ/SKL SF/RLFZ (x7) KT 2/3 bk KAFM 59 DH LFZ/SKL SF/RLFZ (x8) KTRS 12 gr KAFM 16 SC LFZ/SKL SF/RLFZ (x9) KTRS 13 gr KAFM 29 SC RLF (x6) SF/RLFZ (x10) KTRS 16 gr KAFM 59 SC RLF (x8) SF/RLFZ (x11) KT 2/5 gr KAFM 16 SK RLF (x10) SF/RLFZ (x12) KT 2/6 gr KAFM 29 SK RLF (x11) KEL-EMC F KT 2/7 gr KAFM 59 SK RLF (x5) KEL-EMC PF B KT 3 gr KAFM 2 DH RLF (x12) KEL-EMC PF KT 4 gr KAFM 4 DH RLF (x7) KEL-EMC PF KT 5 gr KAFM 6 DH RLF (x3) KEL-EMC PF KT 6 gr KAFM 8 DH RLF (x4) KMS template KT 7 gr KAFM 10 DH RLF (x9) KTS 17 gr KT 8 gr SF/SK ZL 39/SB-EMC KTS 16 gr KT 9 gr SF/SK 4-13, ZL 60/SB-EMC KT-ASI gr KT 10 gr SF/SK ZL 87/SB-EMC KT-ASI bk KT 11 gr SF/SK ZL 103/SB-EMC KT 2/5 bk KT 12 gr KEL-EMC B ZL 121/SB-EMC KT 2/6 bk KT 13 gr KEL-EMC ZL 140/SB-EMC KT 2/4 gr KT 14 gr tel +49 (0) fax +49 (0)

133 Appendix Reference list 3 5 Order N o. Page Type Order N o. Page Type Order N o. Page Type Order N o. Page Type KT 15 gr KT 27 bk KEL-SNAP KTF KT 16 gr KT 28 bk KEL-SNAP KTF KT 17 gr KT 29 bk KEL-SNAP KTF KT 18 gr KT 30 bk KEL-SNAP 24E KTF KT 19 gr KT 32 bk KEL-SNAP 24MT KTF KT 20 gr KT 34 bk Washer QUICK-PIN KT 21 gr BTK bk KEL 16/ KEL-QUICK 24/ KT 22 gr BTG bk KEL 16/ KEL-QUICK 16/ KT 23 gr ATG bk KEL 16/ KEL-QUICK 24/ KT 24 gr KTMB-O KEL 16/ KEL-QUICK 16/ KT 25 gr KTMB-P KEL-B KEL-QUICK B KT 26 gr KTMB-Q KEL-B KEL-QUICK B KT 27 gr KTMB-R KEL 24/9 E QT KT 28 gr KTMB-S KEL 24/12 E QT KT 29 gr KTMB-A gr KEL 24/15 E QT KT 30 gr KTMB-B gr KEL 10/ QT KT 32 gr KTMB-C gr KEL 10/ QT KT 34 gr KTMB-D gr KEL 24/8 MT QT BTK gr KTMB-E gr KEL 24/12 2MT QT BTG gr KTMB-G gr KEL 24/17 MT QT ATG gr KTMB-H gr KEL 24/14 MT QT KT 2 bk KTMB-I gr KEL 24/21 2MT QT KT 3 bk KTMB-J gr KEL 24/24 2MT QT KT 4 bk KTMB-K gr KEL 24/20 MT QT KT 5 bk DT KEL 24/27 2MT QTB KT 6 bk DT KEL 24/30 2MT QT 2/ KT 7 bk DT KEL 24/ QT 2/ KT 8 bk DT KEL 24/ QT 2/ KT 9 bk BPK - SNAP B KEL 24/ QT 2/ KT 10 bk BPK - SNAP KEL 24/ QT 2/ KT 11 bk BPK - R KEL-E QT-ASI KT 12 bk BPK - SNAP KEL-E QT-ASI KT 13 bk BPK - R KEL-E QT tele KT 14 bk BPM - FG B KEL-E QT 2/ KT 15 bk BPM - B KEL-FG A QT 2/ KT 16 bk BPM KEL-FG A QT 4/ KT 17 bk BPK KEL-FG A QT 4/ KT 18 bk BPK KEL-FG B QT 4/ KT 19 bk BPK - SNAP KEL-FG B QT 4/ KT 20 bk BPK KEL-JUMBO QT 4/ KT 21 bk BPM KEL-JUMBO QT 4/ KT 22 bk BPM KTA JUMBO flex KT 23 bk BPM - 24/ KTF JUMBO flex KT 24 bk BPM-JUMBO KTF BPK JUMBO flex KT 25 bk BPM-JUMBO KTF ULTRA flex KT 26 bk KEL-SNAP B KTF ULTRA flex 2 133

134 Appendix Reference list 4 5 Order N o. Page Type Order N o. Page Type Order N o. Page Type Order N o. Page Type BPM-ULTRA KDR KEL-DP 25/4 A KEL-DPZ 50/ KEL-DPF 25/ KDR KEL-DP 50/16 A KEL-DPZ 50/ KEL-DPF 32/ KDR-ESR KEL-DP 50/12 A KEL-DPZ 63/ KEL-DPF 40/ KDR-ESR KEL-DP 50/20 A KEL-DPZ 63/ KEL-DPF 50/ KDR-ESR KEL-DP 50/18 A KEL-DPZ 63/ KEL-DPF 63/ KDR-ESR KEL-DP 50/9 A KEL-DPZ E112/ ST ASI KDR-ESR KEL-DP 50/11 A KEL-DPZ E112/ ST KDR-ESR KEL-DP 50/35 A KEL-DPZ B ST KDR-ESR KEL-DP 32/10 B KEL-DPZ B ST KDR-ESR KEL-DP 50/12 B KEL-DPZ B ST KDR-ESR KEL-DP 50/16 B FP-FL ST KDR-ESR KEL-DP 50/20 B FP-KL 221x90/ ST KDR-ESR KEL-DP 50/18 B FP-AE 160/ ST KDR-ESR KEL-DP 50/9 B FP-AE 330/ ST KDR-ESR KEL-DP 50/11 B FP-AE 339/ ST KDR-ESR KEL-DP 50/35 B FP-AE 534/ ST KDR-ESR KEL-DP-E 112/ FP-AE 339/ ST KT - Uni KEL-DP-E 112/ FP-AE 534/ ST Cap KEL-DP-E 86/ FP-KL 221x90/A ST End piece KEL-DP-E 86/ FP-KL 221x90/ ST KEL-R 16/ KEL-DP-E 46/ FP-KL 221x90/B ST KEL-R 16/ KEL-DP-E 46/ FP-KL 221x90/ ST KEL-R 16/ KEL-DP-S 69/ FP-KL 221x90/C KDR KEL-R 16/ KEL-AD 16-A FP-BG 555x KDR KEL-R 24/ KEL-AD 24-A FP-BG 355x KDR KEL-R 24/ KEL-QTA 50 A FP-AE 534/ KDR KEL-R 24/ KEL-QTA 50 B MP KDR KEL-R 24/ KEL-QTA 32 A MP KDR KEL-QTE 20/2, KEL-QTA 32 B MP KDR KEL-QTE 20/ KEL-QTA 24/2 A MP KDR KEL-QTE 20/ KEL-QTA 24/2 B MP KDR KEL-QTE 20/ KEL-QTA 24/4 A MP KDR KEL-DP 24/14 A KEL-QTA 24/4 B MP KDR KEL-DP 24/17 A KEL-QTA B MP KDR KEL-DP 24/19 A KEL-DPZ 24/ MP KDR KEL-DP 24/26 A KEL-DPZ 24/ KVT KDR KEL-DP 24/48 A KEL-DPZ 24/ KVT KDR KEL-DP 24/50 A KEL-DPZ 24/ KVT 32 + SUB-D KDR KEL-DP 24/14 B KEL-DPZ 24/ KGM SUB-D KDR KEL-DP 24/17 B KEL-DPZ 24/ KGM SUB-PB KDR KEL-DP 24/19 B KEL-DPZ 24/ KGM SUB-D KDR KEL-DP 24/26 B KEL-DPZ 32/ KVT-SNAP KDR KEL-DP 24/48 B KEL-DPZ 32/ KVT-SNAP KDR KEL-DP 24/50 B KEL-DPZ 40/ KVT-SNAP 63/ KDR KEL-DP 25/6 A KEL-DPZ 50/ KVT-SNAP 63/ KDR KEL-DP 32/10 A KEL-DPZ 50/ KVT tel +49 (0) fax +49 (0)

135 Appendix Reference list 5 5 Order N o. Page Type KVT 50/ KVT 40 + PB KVT 50 +SUB-D KVT 63/ KVT 63/ KVT 80/ KVT 80/ KVT 32-W KVT 50/1-W KVT 50/4-W QVT QVT QVT QVT 40/ QVT 50/ QVT-CLICK QVT-CLICK QVT-CLICK KEL-FL A KEL-FL B KEL-FL C KEL-FL D KEL-FL E KEL-FL F KEL-FL G KEL-FL H KEL-FL I KEL-FL J KEL-FL K KEL-FL L FT-1 / FT-2 / FT-3 / FT-1 / A FT-1 / B FT-1 / C FT-2 / A FT-2 / B FT-2 / C FT-3 / A FT-4 / A KEL 183/ KEL 183/ KEL 183/ KGM 25 gr KGM 32 gr Order N o. Page Type KGM 40 gr KGM 50 gr KGM 63 gr KGM 25 bk KGM 32 bk KGM 40 bk KGM 50 bk KGM 63 bk GM KLB KLB KLB KLB KLKB 200x KLKB 200x KLKB 230x KLKB 300x KB 15 nc KB 20 nc KB 22 nc KB 25 nc KB 30 nc KB 45 nc KB 50 nc KB 55 nc KB 75 nc KB 100 nc KB 20 bk KB 25 bk KB 28 bk KB 30 bk KB 45 bk KB 55 bk KB 75 bk KB 100 bk KBW EMC-Wz Type A EMC-Wz Type B KEL-SEAL kit STFZ Insert Tool KGM 20 gr KT Servicebox EMC Servicebox Screw 135

136 Appendix Index 1 2 Type Description Page BPK Blind plates, plastic 114 BPM Blind plates, metal 115 BPK-SNAP Blind plates for KEL-SNAP 116 DH Distance bushings 65 DT Cable entry inserts 28 EMC Servicebox EMC Service box 73 FP-AE Flanged plates for AE series 106 FP-BG Flanged plates for BG series FP-FL Flanged plates for Fibox 110 FP-KL Flanged plates for KL series 106 FT Inserts for flat cables 31 GMT Split locknut 126 HS DIN rails 79 KAFM-EMC EMC Cable assembly 96 KB Cable ties and pliers 67 KDR Cable entry frame KDR 1 Base plate, single 113 KDR 2 Split base plates KDR-ESR Base plate with slide-frame KEL 10 x Cable entry frames 8 KEL 16 x Cable entry frames 7 KEL 183 Cable entry frames 32 KEL 24 x Cable entry frames 6 KEL 24 x - 2MT Cable entry frames 13 KEL 24 x - E Cable entry frames 11 KEL 24 x - MT Cable entry frames 12 KEL-AD Cap for attachment housing 42 KEL-B Cable entry frames 9 KEL-DP 24 x Cable entry plates 52 KEL-DP E Cable entry plates 53 KEL-DP round Cable entry plates 54 KEL-DPF Cable entry inserts 55 KEL-DPZ 24 x Cable entry plates KEL-DPZ B Cable entry plates 48 KEL-DPZ E Cable entry plates 49 KEL-DPZ round Cable entry plates KEL-E Cable entry frames 10 KEL-EMC EMC Cable assembly 94 KEL-EMC-PF EMC Bracket for KEL 93 KEL-EMC-Z EMC Cable assembly 92 KEL-FG Flange enclosure KEL-FL Cable entry for flat cables 30 KEL-JUMBO Cable entry frames 34 KEL-JUMBO flex Cable entry inserts 56 KEL-QTE Cable entry frames 41 Type Description Page KEL-QTA Cable entry frames 40 KEL-QTE Cable entry frames 41 KEL-QUICK Cable entry frames KEL-SEAL kit IP 65 Assembly instruction 16 KEL-SNAP SNAP frames 17 KEL-ULTRA flex Cable entry inserts 57 KGM Locknuts 126 KLB Cable ties with hook-and-loop fastener 117 KLKB Cable ties with hook-and-loop fastener 117 KT large Inserts, large 26 KT small Inserts, small KT Servicebox Service box for cable inserts 23 KTF Inserts for KEL-JUMBO 35 KTMB Inserts, multi-range 27 KTMB 183 Inserts for KEL KVT Split cable glands KVT-EMC EMC Bracket for KVT 95 KVT-SNAP Split cable glands 21 KVT-W90 Split cable glands 22 KZL Strain relief plates 60 LF SKL EMC Shield clamps 75 LFZ SKL EMC Shield clamps 74 MB Earthing tapes MF Supports for DIN rails 80 MP Module plates 112 PF SKL EMC Shield clamps 77 PFS SCL EMC Shield clamps 78 PFZ SKL EMC Shield clamps 76 QT Inserts 43 QVT Split cable glands 38 QVT-CLICK Pluggable cable glands 39 RLF EMC Clamp assembly 84 RLFZ EMC Clamp assembly 82 SF RLFZ EMC Clamp assembly 83 SF SK EMC Shield clamps 90 SF SKL EMC Shield clamps 71 SF ZL Strain relief plates 61 SFS SKL EMC Shield clamps 72 SFZ SKL EMC Shield clamps 70 SH Conduit clip 121 SK EMC Shield clamps 90 SKS EMC Shield clamps 91 SS SK EMC Shield clamps 90 SSK Busbar 10 x 3 79 Stripping tool EMC Stripping tools tel +49 (0) fax +49 (0)

137 Appendix Index 2 2 Type Description Page ST Plugs 29 STFZ SKL EMC Terminal clamp, single 86 STFZ2 EMC Terminal clamp, double 87 STFZ I/O Tool Mounting tool for EMC Terminal clamps 85 WST Split corrugated conduit 120 ZL Strain relief plates 62 ZL Strain relief plates 65 ZL SB-EMV Shield plate for ZL 66 ZL-AB Strain relief plates

138 Salesnetwork You can contact your representative in charge at - Bischof - von - Lipp - Straße Eschach Germany Phone +49 (0) Fax +49 (0) info@icotek.de