PROFINET for Machine Builders & OEMs

Transcription

1 PROFINET for Machine Builders & OEMs Xaver Schmidt

2 2 Machine Builder Flexible, modular and open

3 PROFINET Established and proven in the plant engineering 3 One cable for everything! Example: Puebla Mexico: 2 nd largest VW factory world wide In 2010 only ~2.500 PROFINET devices Today devices in 150 stations PROFINET & PROFIsafe are used throughout the plant Quality management and real-time data over the same wire

4 Precision Know How on Site High Band Width Plant Integration Energy Management Cost Reduction EMI Easy Set-up Structured cabling Higher Speed Increase Flexibility Modular Machine Concept Fast Assistance in Case of Failure Increase Availability Requirements of the Machine Building Industry Easy Integration of Sensors and Actors Interoperability Commissioning of Parts of a Plant Quality Control Fast Commissioning World-Wide Support Flexible Device Integration Fast Trouble Shooting Future Proof Innovative Machines Energy Efficiency Fault Tolerance Variety of Devices Easy Safety Concept Accelerated Troubleshooting Higher Accuracy Worldwide Use Migration of Special Devices Training 4

5 From economic drivers to PROFINET benefits 5 Requirement Customer / OEM What does he need? Shorter Time-to-market Higher Productivity Flexibility Target How do we meet the need? Shorter Engineering-Time Higher Performance Modular concepts PROFINET Feature Which functionality fits the need? Automatic addressing 31,25 µs, synchronization Activate of machine parts

6 World-Wide Use of Machines Service, Manufactures PROFINET- Perfect for Machine Building 6 Innovative Machine Design Buildup, Function, Flexible Machine Concept Variants, Options, Cost reduction Engineering, Commissioning, Devices, Availability Operation, Error finding,

7 PROFINET - Features for new ideas 7 Innovative Machine Design Buildup, Function, Compact Construction Higher Productivity Better Quality Integration of Failsafe and Energy-Management Unique Selling Points (USPs) Requirement Customer / OEM Target PROFINET Feature Higher Performance / High Bandwidth Highest precision / Control quality Easy and well-established safety concept Energy - management/ -efficiency Flexible Device Integration Easy Integration of Sensors and Actors Modular Machine Concepts

8 PROFINET is fast up to 31,25µs 8 Content of the Specification V2.3 Fast Forwarding Performance Upgrade Fast Forwarding Dynamic Frame Packing Fragmentation Dynamic Frame Packing PROFINET for Process Automation (Basics) 31,25µs MRPD Enhancements for Fiber optics Fragmentation Example: wind turbine PI-Meeting PROFINET Marketing Update

9 PROFINET is precise 9 Requirement: High time resolution Pressure trend during PET-Bottle fabrication Measuring of the density of filter elements during the run Measure: Oversampling 500µs Bus cycle Data acquisition with Oversampling PROFINET IRT (Isochronous Real Time) High data rate Synchronous Data IRT - Channel PN Grundlage: Standard Channel Taktsynchronität (IRT) Hohe Realtime - Data Datenrate TCP /IP - Data

10 Simple Integration of TCP/IP-Services 10 TCP/IP -Integration Standard-Ethernet-Devices: Printer

11 Simple Integration of TCP/IP-Services 11 TCP/IP -Integration Standard-Ethernet-Devices: Printer, Quality data, Material data: Camera

12 Simple Integration of TCP/IP-Services 12 TCP/IP -Integration Standard-Ethernet-Devices: Printer, Quality data, Material data: Camera Engineering location independent without addition efforts also wireless

13 Simple and established Safety Solution 13 PROFIsafe: Proven and widely spread One Cable: IO-/Safety-Data, Tooling New Possibilities: Wireless, Shared Device

14 PROFINET - Features for more flexibility 14 Flexible Machine Concept Variants, Options, Reuse Fast Adaption Assembly of modules Structured cabling inside the machine Modular component design Commissioning of parts of the plant Plant integration Migration of specific Devices

15 Flexibility in the cabling 15 PI-Meeting PROFINET Marketing Update Structured cabling: follows the machine : Line, Star, Tree, Ring

16 Modularity 16 Safety Cabinet Printer Folding Launcher

17 Individual testing and commissioning 17 Mechanicals Automation Devices: Names, IP-Addresses Network: Topology independent of the PLC/Engineering Tools for Commissioning

18 Simple Addressing for serious machines 18 Master - Project Machine 1 Machine 2 <No name> <No IPv4 Suite> Oem-plc Oem-plc automatic naming using the topology device 1 Station nr. 1 <No IPv4 Suite> device 1.oem-plc-1 Station nr device 1.oem-plc-2 Station nr device 3 Station nr. 3 <No IPv4 Suite> device 3.oem-plc-1 Station nr device 3.oem-plc-2 Station nr Standardized objects, services (PDEV, DCP, Device exchange) device 4 Station nr. 4 <No IPv4 Suite> device 4.oem-plc-1 Station nr device 4.oem-plc-2 Station nr

19 Myth: IRT is not flexible 19 Master-Project Machine 1 Machine 2 IRT-Project incl. Options IRT-Project incl. Options IRT-Project incl. Options Optional Devices in an IRT-Network w/o new calculation IRT IRT IRT

20 PROFINET reduces the costs 20 Cost reduction Engineering, Commissioning, Devices, Use of existing Know-how Less Training efforts Fast Montage, Commissioning Simple Plant Integration Schnelle Fehlersuche Training Fast Commissioning Fast search for Errors Plant integration Cabling

21 Fast and simple error search 21 Ethernet Basics Naming - concept Devicediagnosis Networkdiagnosis Maintenance Diagnosis Tools Cascaded Diagnosis PROFINET System architecture

22 Fast and simple error search 22 Ethernet Grundlagen Basics Namens- Naming konzept concept Geräte- Devicediagnosis diagnose Leitungs- Networkdiagnosis diagnose Vorbeugende Maintenance Wartung Diagnosis Diagnose Tools Cascaded Kaskad. Diagnosis Diagnose PROFINET - Systemarchitektur architecture

23 PROFINET worldwide proven 23 World-Wide Use of Machines Service, Manufactures, International Development and Integration worldwide Global availability Technology - Support Device Diversity Interoperability World wide Support World wide Marketing Know-how on site Future proof Migration specific devices

24 PI the strongest Organisation 24 Device availability broad Basictechnology Training, Education on site Interoperability ensured by the certification PROFINET is also Chinese Standard

25 World-Wide Use of Machines Local Support The optimal system bus for the machine building 25 Innovative Machine Design Simple TCP/IP-Integration Flexible Machine Concept Practical construction set Cost reduction Fast Diagnosis Availability Error free Communication

26 PROFINET produces not only paper planes 26

27 PROFINET produces not only paper planes 27

28 Highlight Machine Builder Web side Video Animation English: Video paper plane English:

29 PROFINET Marketing Update 29

30 Thank You! UK Conference, June 23rd 2015