160 AA02SF1 AF DS-D17

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1 Ordering Instructions The Standard Packaged Drive Program allows users to create drive packages based on their specific needs. A complete drive package may be specified by assembling a single catalog number string that includes a base drive, enclosure and all required options. Ordering Instructions: 1. Select basic Catalog Number based on application requirements (i.e. Voltage, Horsepower, Control Model and Enclosure Ratings). For example: a VAC, three-phase, 0.37 kw (0.5 HP), analog signal follower model and a IP66 (NEMA Type 4/12) enclosure. The catalog number is: 160-AA02SF1-AF. 2. Select Enclosure Options and follow the Option Rules. For example: the catalog number with a fused disconnect switch and Start-Stop pushbuttons is: 160-AA02SF1-AF- DS-D17. Compliance certifications include: CE (Europe) UL/cUL (U.S. & Canada) Low Voltage Directive 73/23/EEC EMC Directive 89/336/EEC UL508C EN EN CAN/CSA C222 No. 14 EN50178 EN EN C-Tick (Australia) AS/NZS Important: When the "EMC" option is selected, the product will ship with an RFI "RF" type filter. If the "EMC" option is not selected, reference the Bulletin 160 Series C User Manual for proper installation instructions. Custom Configured Drives Program Drive packages that cannot be ordered via a catalog number can be customized to meet customer requirements for specific options such as special enclosure sizes and colors, terminal blocks, wire type, etc. Catalog Number Description 160 AA02SF1 AF DS-D17 Bulletin Number Product Selection Drive Rating and Control Model Type (must be specified) Enclosure Rating (must be specified) Options (specify as needed) Input Voltage Rating V 50/60 Hz Single-Phase V 50/60 Hz Three-Phase V 50/60 Hz Three-Phase 24 Drive Ratings Catalog Number Output IP66 (NEMA 4/12) IP66 (NEMA 4X Stainless Steel) Current Analog Signal Analog Signal kw HP Rating Follower Model Preset Speed Model Follower Model Preset Speed Model A 160S - AA02SF1-AF 160S - AA02PS1-AF 160S-AA02SF1-AS 160S - AA02PS1-AS A 160S - AA03SF1-AF 160S - AA03PS1-AF 160S-AA03SF1-AS 160S - AA03PS1-AS A 160S - AA04SF1-AF 160S - AA04PS1-AF 160S-AA04SF1-AS 160S - AA04PS1-AS A 160S - AA08SF1-AF 160S - AA08PS1-AF 160S-AA08SF1-AS 160S - AA08PS1-AS A AA02SF1-AF AA02PS1-AF 160-AA02SF1-AS AA02PS1-AS A AA03SF1-AF AA03PS1-AF 160-AA03SF1-AS AA03PS1-AS A AA04SF1-AF AA04PS1-AF 160-AA04SF1-AS AA04PS1-AS A AA08SF1-AF AA08PS1-AF 160-AA08SF1-AS AA08PS1-AS A AA12SF1-AF AA12PS1-AF 160-AA12SF1-AS AA12PS1-AF A AA18SF1-AF AA18PS1-AF 160-AA18SF1-AS AA18PS1-AS A BA01SF1-AF BA01PS1-AF 160-BA01SF1-AS BA01PS1-AS A BA02SF1-AF BA02PS1-AF 160-BA02SF1-AS BA02PS1-AS A BA03SF1-AF BA03PS1-AF 160-BA03SF1-AS BA03PS1-AS A BA04SF1-AF BA04PS1-AF 160-BA04SF1-AS BA04PS1-AS A BA06SF1-AF BA06PS1-AF 160-BA06SF1-AS BA06PS1-AS A BA10SF1-AF BA10PS1-AF 160-BA10SF1-AS BA10PS1-AS

2 Factory Installed Enclosure Options Description Option Code➉ Cannot be used with Operator Interface DeviceNet Module➀ Serial Communication Module Profibus Module (Drive Mounted) Interbus Module (Drive Mounted) DeviceNet I/O Relay 24 DC Input / Replay Output with 5 point DeviceNet Connector Ready/Fault Panel Program Keypad Module (Drive Mounted) Remote Programming Adapter Remote Keypad Module Fused Disconnect Switch (Class J Fuses) Cover Mounted Devices: Hand-Off-Auto Selector Switch Start-Stop Push Buttons Forward/Reverse Selector Switch Local/Remote Selector Switch White Drive Run Pilot Light➂ Red Drive Fault Pilot Light➂ Speed Potentiometer Local/Remote & Local Control Off/Run Forward 800T Selector Switches Local/Off/Remote 800T Selector Switch with One N.O. Interposing Relay Control Interface Cards: 24V DC Interface Card for Analog Drive 24V DC Interface Card for Preset Speed Drive 120V AC Interface Module for Analog and Preset Speed Drives DeviceNet Enclosure Mounted Connector Options➄: Nema 4/12 5 pin connector side mounted Nema 4x 5 pin connector side mounted Nema 4/12 5 pin connector bottom mounted Nema 4x 5 pin connector bottom mounted - DN2C - RS1C - PDIC - IB1C - DNRC➆ - ➁ - P1C - RPAC - P2C➃➆ P1C, RS1C, Ready/Fault, RPAC, -P2C, -D17 DN2C, PIC, Ready/Fault, RPAC, -P2C, -D17 DN2C, PIC, RS1C, Ready Fault, RPAC, P2C, D17, IB1C P1C, RS1C, Ready Fault, RPAC, P2C, D17, PR1C, DN2C DN2C, P1C, RS1C, RPAC, -P2C DN2C, RS1C, Ready/Fault, RPAC, -P2C, D17 DN2C, RS1C, Ready/Fault, P1C, P2C, -D17 DN2C, RS1C, Ready/Fault, P1C, RPAC, -D17, D33 ➀ Includes 10 point DeviceNet Connector. ➁ If a (-P1C), (-DN2C), (RS1C), (RPAC) or (P2C) is not specified, the drive is supplied with a factory installed Ready/Fault indicating panel as standard. ➂ 120V AC Separate Control Power Required. ➃ Remote Keypad Module option includes the RPA and cable. ➄ 5 pin DeviceNet Connectors are Brad Harrison type. Female connector #1A User supplied. See Dimensions/locations page 27. ➅ DN2C option must be selected. See page 27 for connector locations. ➆ Enclosure dimensions with or without disconnect: HP 8.44W x 17H x 9.15D; 3 HP 9.61W x 16.5H x 9.46D ➇ Option is not CE/C-Tick. ➈ When catalog string contains a communication module, D32 must be used with D33 or except with option P2C. When used with option P2C, must be used with D13. ➉ For pricing information refer the Bulletin 160 Price Sheet. - DS - D13 - D17 - D32➈ - D33 - D35 - D36 - D61 - MX12 - MX19 - DMSF1C - DMPS1C - LNT120➇ - DNSC1➅ - DNSC2➅ - DNBC1➅ - DNBC2➅ - D17, D33, MX12, MX19 - D13, D33, MX12, MX19, DN2C, P1C, RS1C, RPAC, P2C - MX12, MX19 - D13, D17, MX12, MX19 - D36, MX12, MX19 - D35, MX12, MX19 - MX12, MX19, All Preset Speed Models - D13, D17, D32, D33, D35, D36, D61, AS, MX19 - D13, D17, D32, D33, D35, D36, D61, MX12, MX14, 45, AS DMPS1C, LTN120, All Preset Speed Models DMFS1C, LTN120, All Analog Models DMPS1C, DMSF1C DNSC2, DNBC1, DNBC2, P1C, RS1C, RPAC, P2C, STD READY FAULT DNSC1, DNBC1, DNBC2, P1C, RS1C, RPAC, P2C, STD READY FAULT DNSC1, DNSC2, DNBC2, P1C, RS1C, RPAC, P2C, STD READY FAULT DNSC1, DNSC2, DNBC1, P1C, RS1C, RPAC, P2C, STD READY FAULT Electro Magnetic Compatibility - EMC➆ -LTN120 Motor Brake Option: Motor Brake Contactor and Surge Supressor (100M cont. 24V powered off DeviceNet Option) - MX14➅➆ D35, D36, MX19, P1C, RS1C, RPAC, P2C, Ready Fault Option Rules Option Description Maximum Number of Cover Devices kw (0.5-2 HP) without a disconnect or Remote Keypad Module or MX14 or EMC is kw (3-5 HP) w/o a disconnect or Remote Keypad Module and all drives with a disconnect, MX14 or EMC is kw (3-5 HP) with the Remote Keypad Module is 3. i.e. Start-Stop (D17) = 2 Cover Devices Forward-Reverse (D32) = 1 Cover Device White Run Pilot Light (D35) = 1 Cover Device = 4 Total Factory Installed Enclosure Option When ordering, build the catalog string in the following manner: Bulletin number, drive rating, control model, enclosure Catalog Configuration type and options. Note: Options are to be configured in alpha-numeric sequence. 25

3 Approximate Dimensions for 160 NEMA Type 4/12 & 4X Stainless Steel Enclosures Figure kw-0.75 kw (0.5-1 HP), Single-Phase, V AC (without DS, P2C, LTN120, MX14 or EMC) 0.37 KW-1.5 kw (0.5-2 HP), Three-Phase, V AC and V AC (without DS, P2C, LTN120, MX14 or EMC) without the following options: DS, P2C, LTN120, MX (0.30) 14.5 (0.57) (1.43) (1.82) (6.89) (6.30) (5.75) (6.18) 54.6 (2.15) (11.50) (7.48) (8.27) Position 1 Position 2 Window Bulletin (0.22) Diameter - 4 Places Position 3 Position 4 Enclosure Door Figure kw-0.75 kw (0.5-1 HP), Single-Phase, V AC (without DS, P2C, LTN120, MX14 or EMC) 0.37 KW-1.5 kw (0.5-2 HP), Three-Phase, V AC and V AC (without DS, P2C, LTN120, MX14 or EMC) with the following options: DS, P2C, LTN120, MX (8.44) 20.1 (0.79) (6.88) 27.4 (1.08) (6.30) 40.4 (1.59) 12.7 (0.50) 54.6 (2.15) 38.1 (1.50) (5.59) (17.00) (16.00) (16.50) Position1 Position2 Window (8.27) (0.25) (0.50) Position 3 Position 4 Position 5 Enclosure Door 5.6 (0.22) Diameter - 4 Places 6.9 (0.27) 38.1 (1.50) Figure kw (3 HP), Three-Phase, V AC and VAC (with and without DS or with P2C, LTN120, MX14 or EMC) 6.1 (0.25) 7.1 (0.28) (9.61) (9.05) 40.4 (1.59) 12.7 (0.50) 62.5 (2.46) 38.1 (1.50) (7.23) (5.59) (16.50) Position 1 Position (7.48) Window (8.27) Position 3 Position 4 Position (0.22) Diameter - 6 Places Enclosure Door 26

4 Approximate Dimensions, Continued Dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes. Figure kw (2 HP), Single-Phase, V AC (with DS, P2C, LTN120, MX14 or EMC) 4 kw (5 HP), Three-Phase, V/ V AC (with DS, P2C, LTN120, MX14 or EMC) DeviceNet Connector Option Locations Figure 5 DNSC1 and DNSC (7.37) (6.18) (17.89) (16.00) (11.50) 50.8 (2.00) 85.6 (3.37) 81.3 (3.20) 70.9 (2.79) DNBC1 and DNBC (7.38) (6.18) 85.9 (3.38) 81.3 (3.20) 70.9 (2.79) (5.11) (10.23) (8.44) (5.75) 27

5 Standard Drives Program Specifications Drive Ratings IP20 Catalog Number Output Ratings Input Ratings Dynamic Braking Torque Power Dissipation Single-Phase Input, 50/60 Hz Three-Phase Input, 50/60 Hz kw HP Output Current Operating Voltage Range kva Without External Resistor With External Resistor IP20 (Open Style) IP 20 (Chassis Mount) V 160S-AA AA A V % 20W 4W 160S-AA AA A V % 25W 5W 160S-AA AA A V % 200% 35W 10W 160S-AA AA A V % 150% 74W 15W 160-AA A V % 115% 107W 20W 160-AA A V % 100% 137W V 160-BA A V % 25W 4W 160-BA A V % 30W 5W 160-BA A V % 200% 37W 8W 160-BA A V % 150% 50W 15W 160-BA A V % 115% 77W 20W 160-BA A V % 100% 120W Input/Output Ratings (All Drive Ratings) Output Voltage Output Frequency Efficiency Transient Protection Environmental Specifications (All Drive Ratings) Enclosure Ambient Temperature IP 20 IP 66 (NEMA Type 12/4/4X) Adjustable from 0V to input voltage 0 to 240 Hz - Programmable 97.5% (Typical) Standard 6kV (Series C drives) IP 20/IP66 (NEMA Type 12/4/4X) 0 to 50 degrees C (32 to 122 degrees F) 0 to 40 degrees C (32 to 104 degrees F) Storage Temperature 40 to 85 degrees C ( 40 to 185 degrees F) Relative Humidity Vibration Shock Altitude Control Inputs Control Input Type Start, Stop, Forward/Reverse Control Inputs (Analog Signal Follower Model Only) Analog Input (4 to 20mA) Analog Input (-10 to +10V DC) External Speed Potentiometer PI Control SW1, SW2 0 to 95% (non condensing) 1.0 G Operational G Non-operational 15 G Operational - 30 G Non-operational 1,000 meters (3,300 feet) without derating For dry contact closure input - drive has an internal 12V power supply that provides10ma (typical) current. Also accepts open collector/solid-state input with maximum leakage current of 50µA. Optional 24V DC interface allows use of 24V DC sink logic inputs. Configurable inputs for 2 or 3 wire control Input impedance 250 ohms Input impedance 100k ohms 1k to 10k ohms, 2 Watt minimum Parameter 46, setting 9 provides PI Control function Parameter 46, setting 8 provides 4 preset speeds and 2 accel/decel times 11

6 Standard Drives Program Specifications, Continued Control Inputs (Preset Speed Model Only) SW1, SW2, SW3 Control Output Programmable Output (form C relay contact) Control Features PWM Algorithm Switching Device (3-Phase Output) V/Hz Ratio Carrier Frequency DC Boost Current Limiting Motor Protection Overload Pattern #0 Overload Pattern #1 Overload Pattern #2 Acceleration/Deceleration Time(s) S-Curve Accel/Decel Time(s) Stopping Modes Ramp to Stop Coast DC Injection Brake DC Injection Braking w/ Auto Stop Protective Features Overcurrent Configurable inputs for control of 8 preset speeds and 2 accel/decel times Resistive Rating: 0.4A at 125V AC, 0.2A at 230V AC, 2A at 30V DC Inductive Rating: 0.2A at 125V AC, 0.1A at 230V AC, 1A at 30V DC Programmable for eleven different functions Sine weighted PWM with harmonic compensation IGBT (Insulated Gate Bipolar Transistor) Programmable Adjustable from 2 khz to 8 khz in 100 Hz increments (factory default is 4 khz) Adjustable - Select from a family of boost curves Trip free operation, coordinated for drive and motor protection. Programmable from 1% to 180% of drive Output Current. I2t overload protection - 150% for 60 seconds, 200% for 30 seconds (Provides Class 10 overload protection) Flat response over speed range (no speed compensation) Speed compensation below 25% of base speed Speed compensation below 100% of base speed 0.1 to 600 seconds 0 to 100% of accel/decel time - not to exceed 60 seconds 4 modes (programmable) 0.1 to 600 seconds Stops all PWM output Applies DC voltage to the motor for 0 to 25 seconds Applies DC voltage to the motor for 0 to 25 seconds with Auto Shutoff 200% hardware limit, 300% instantaneous fault Excessive Temperature Embedded temperature sensor trips if heatsink temperature exceeds 95 degrees C (203 degrees F) Over Voltage Drive Rated Input = V AC Drive Rated Input = V AC Under Voltage Drive Rated Input = V AC Drive Rated Input = V AC Control Ride Through Ground Fault Faultless Ride Through Output Short Circuit Programming Programmer / Display Type Local Controls DC Bus voltage is monitored for safe operation Overvoltage trip occurs at 400V DC bus voltage (equivalent to 290V AC incoming line voltage). Overvoltage trip occurs at 800V DC bus voltage (equivalent to 575V AC incoming line voltage). DC Bus voltage is monitored for safe operation Undervoltage trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line voltage). Undervoltage trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line voltage). Minimum ride through is 0.5 seconds - typical value 2 seconds Protection in both Start and Run Mode 100 milliseconds Any output phase to phase short Program Keypad Module - 6 character LED display Remote Keypad Module - 4 character LED display CopyCat Keypad Module - 2 line, 16 character LCD display SPEED, RUN, STOP, and DIRECTION controls 12

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