MAKING MODERN LIVING POSSIBLE. Quick Guide VLT HVAC Basic Drive

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1 MAKING MODERN LIVING POSSIBLE Quick Guide VLT HVAC Basic Drive

2 Contents Contents Quick Guide 2. Safety 2.. Warnings 2..2 Safety Instructions 2.2 Introduction 2.2. Available Literature Approvals IT Mains Avoid Unintended Start Disposal Instruction 3.3 Installation 3.3. Before Starting Repair Work Side-by-Side Installation Mechanical Dimensions Electrical Installation in General Connecting to Mains and Motor Fuses EMC-Correct Electrical Installation Control Terminals.3.9 Electrical Overview 2.4 Programming 3.4. Programming with the Local Control Panel (LCP) The Start-up Wizard for Open Loop Applications 4.5 Parameter Overview 2.6 Warnings and Alarms 26.7 General Specifications Mains Supply 3 x V AC Mains Supply 3 x VAC Mains Supply 3 x VAC Mains Supply 3 x VAC EMC Test Results 33.8 Special Conditions Derating for Ambient Temperature Derating for Low Air Pressure 36.9 Options for VLT HVAC Basic Drive FC 0 36 MG.8.A VLT is a registered Danfoss trademark

3 Quick Guide. Safety.. Warnings WARNING High Voltage Warning The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations. WARNING Electrical Hazard Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected (linkage of DC intermediate circuit). Be aware that there may be high voltage on the DC link even when the LEDs are turned off. Before touching any potentially live parts of the frequency converter, wait at least as stated in the table below: Motor Thermal Protection: Motor overload protection is possible by setting Parameter -90 Motor thermal protection to the value Electronic Thermal Relay (ETR) trip. WARNING Installation at high altitudes For altitudes above 2 km, please contact Danfoss regarding PELV...2 Safety Instructions Make sure the frequency converter is properly connected to earth. Do not remove mains connections, motor connections or other power connections while the frequency converter is connected to power. Protect users against supply voltage. Protect the motor against overloading according to national and local regulations. The earth leakage current exceeds 3.5 ma. The [OFF] key is not a safety switch. It does not disconnect the frequency converter from mains. Voltage (V) Power range (kw) Min. waiting time (min.) 3 x 200 0,25 3,7 4 3 x 200 5,5 5 3 x 400 0,37 7,5 4 3 x x x CAUTION Leakage Current: The earth leakage current from the frequency converter exceeds 3.5 ma. According to IEC a reinforced Protective Earth connection must be ensured by means of a min. 0mm² Cu or an addtional PE wire - with the same cable cross section as the Mains wiring - must be terminated separately. Residual Current Device: This product can cause a DC current in the protective conductor. Where a residual current device (RCD) is used for extra protection, only an RCD of Type B (time delayed) shall be used on the supply side of this product. See also Danfoss Application Note on RCD, MN.90.GX.YY. Protective earthing of the frequency converter and the use of RCDs must always follow national and local regulations..2 Introduction.2. Available Literature This quick guide contains the basic information necessary for installing and running the frequency converter. If more information is needed, literature can be found on the enclosed cd or downloaded from: +Documentation.htm.2.2 Approvals 2 MG.8.A VLT is a registered Danfoss trademark

4 .2.3 IT Mains.2.5 Disposal Instruction CAUTION IT Mains Installation on isolated mains source, i.e. IT mains. Max. supply voltage allowed when connected to mains: 440V (3x V units). On IP V 0,25-kW and V IP20 0,37-22kW, open the RFI switch by removing the screw on the side of the frequency converter when at IT grid. Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation..3 Installation.3. Before Starting Repair Work 30BB62.0. Disconnect FC 0 from mains (and external DC supply, if present.) 2. Wait as stated in the table below for discharge of the DC-link: Illustration. IP V 0,25-kW, IP20 0,37-22kW V. : EMC screw Voltage (V) Power range (kw) Min. waiting time (min.) 3 x x x x x x Remove motor cable On all units, set par RFI filter to OFF when operating in IT mains. CAUTION If reinserted, only use M3x2 screw..2.4 Avoid Unintended Start While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the LCP. Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended start of any motors. To avoid unintended start, always activate the [OFF] key before changing parameters. MG.8.A VLT is a registered Danfoss trademark 3

5 .3.2 Side-by-Side Installation The frequency converter can be mounted side-by-side and requires the clearance above and below for cooling. Power Frame IP class 3x V 3 x V 3 x V Clearance above/ below (mm/inch) H IP kW/0.33-2Hp kW/0.5-2Hp 00/4 H2 IP20 2.2kW/3Hp 2.2-4kW/3-5.4Hp 00/4 H3 IP20 3.7kW/5Hp kw/7.5-0 Hp 00/4 H4 IP kW/7.5-0Hp -5kW/5-20Hp 00/4 H5 IP20 kw/5 Hp kW/25-30Hp 00/4 H6 IP Kw/20-25Hp 30-45kW/40-60Hp 22-30kW/30-40Hp 200/7.9 H7 IP kW/30-40Hp 55-75kW/00-20Hp 45-55kW/60-00Hp 200/7.9 H8 IP kW/50-60Hp 90kW/25Hp 75-90kW/20-25Hp 225/8.9 H9 IP kW/3-0Hp 00/4 H0 IP20-5kW/5-20Hp 200/7.9 NOTE With IP2/Nema Type option kit mounted, a distance of 50mm between the units is required. 4 MG.8.A VLT is a registered Danfoss trademark

6 .3.3 Mechanical Dimensions C B b 0 D 30BB64.0 a A Power (kw/hp) Height (mm/inch) Width (mm/inch) Depth (mm/inch) Hole (mm) Frame IP class 3x V 3 x V A A incl. a B b C D Decoupling plate H IP kw/ kW/ 95/ /0.7 83/7.2 75/3 56/2.2 68/ Hp 0.5-2Hp H2 IP kw/3 Hp 2.2-4kW/ 227/ /.9 22/8.3 90/3.5 65/2.6 90/ Hp H3 IP20 3.7kW/5Hp kW/ 255/0 329/3 240/9.4 00/3.9 74/ / Hp H4 IP ,5kW/ -5kW/ 296/.7 359/4. 275/0.8 35/5.3 05/4. 24/ Hp 5-20Hp H5 IP20 kw/5hp kW/ 334/3. 402/5.8 34/2.4 50/5.9 20/ / Hp H6 IP kW/ 30-45kW/ 58/ / / / / / Hp 40-60Hp 635/25 H7 IP kW/ 55-75kW/ 550/ / / / / / Hp 00-20Hp 690/27.2 H8 IP kW/ 50-60Hp 90kW/ 20Hp 660/26 800/3.5 63/ / /3 335/ Table. Mechanical Dimensions Enclosure Power Height Width Depth Mounting hole [kw] [mm] [mm] [mm] [mm] Frame A incl IP 3x200-3x380-3x525- A Decoupling class 240V 480V 600V plate a B b C D H / H / H H H I I I MG.8.A VLT is a registered Danfoss trademark 5

7 .3.4 Electrical Installation in General All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors required, (75 C) recommended. Power (kw) Torque (Nm) Frame IP class 3 x V 3 x Line Motor DC Control Earth Relay connection terminals H IP H2 IP H3 IP H4 IP H5 IP H6 IP H7 IP H7 IP H8 IP Power (kw) Torque (Nm) Frame IP class 3 x Line Motor DC connection Control Earth Relay terminals I6 IP I7 IP I8 IP /24 4/ Power (kw) Torque (Nm) Frame IP class 3 x Line Motor DC connection Control Earth Relay terminals H9 IP not recommended H0 IP not recommended H6 IP H7 IP H8 IP /24 4/ Table.2 Details of Tightening Torques Cable dimensions 95mm 2 2 Cable dimensions > 95mm 2 6 MG.8.A VLT is a registered Danfoss trademark

8 .3.5 Connecting to Mains and Motor IP V 0.25-kW and IP V kW. The frequency converter is designed to operate all standard three-phased asynchronous motors. For maximum cross-section on wires please see section Mains Supply. 30BB634.0 Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both the decoupling plate and the motor metal. Keep motor cable as short as possible to reduce the noise level and leakage currents. For further details on mounting of the decoupling plate, please see instruction MI. 02.QX.YY Also see EMC-Correct Installation in the Design Guide, MG.8.CX.YY. 2 MAINS Motor U V W -DC +DC 4. Mount the earth wires to earth terminal Connect motor to terminals U, V and W. 3. Mount mains supply to terminals L, L2 and L3 and tighten. 3 Line 2 Earth 3 Motor 4 Relays MG.8.A VLT is a registered Danfoss trademark 7

9 IP V 30-45kW IP V 90kW 30BB BB L 9 / L2 92 / L3 93 L L L U V w U 96 / V 97 / W Line 2 Motor 3 Earth 4 Relays IP V 55-75kW 30BB763.0 Line 2 Relays 3 Earth 4 Motor.3.6 Fuses Branch circuit protection In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuit and overcurrent protected according to national/international regulations. Short circuit protection Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in the unit or short-circuit on DC-link. The frequency converter provides full short circuit protection in case of a short-circuit on the motor Overcurrent protection Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national regulations. Fuses must be designed for protection in a circuit capable of supplying a maximum of 00,000Arms (symmetrical), 480V maximum. Line 2 Relays 3 Earth 4 Motor 8 MG.8.A VLT is a registered Danfoss trademark

10 Non UL compliance If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in the below table, which will ensure compliance with IEC : In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter. UL Power kw 3 x V Non UL Bussmann Bussmann Bussmann Bussmann Max. Fuse Type RK5 Type RK Type J Type T Type gg 0.25 FRS-R-0 KTN-R0 JKS-0 JJN FRS-R-0 KTN-R0 JKS-0 JJN FRS-R-0 KTN-R0 JKS-0 JJN FRS-R-0 KTN-R0 JKS-0 JJN FRS-R-5 KTN-R5 JKS-5 JJN FRS-R-25 KTN-R25 JKS-25 JJN FRS-R-50 KTN-R50 JKS-50 JJN FRS-R-50 KTN-R50 JKS-50 JJN FRS-R-80 KTN-R80 JKS-80 JJN x V 0.37 FRS-R-0 KTS-R0 JKS-0 JJS FRS-R-0 KTS-R0 JKS-0 JJS FRS-R-0 KTS-R0 JKS-0 JJS FRS-R-5 KTS-R5 JKS-5 JJS FRS-R-5 KTS-R5 JKS-5 JJS FRS-R-5 KTS-R5 JKS-5 JJS FRS-R-25 KTS-R25 JKS-25 JJS FRS-R-25 KTS-R25 JKS-25 JJS FRS-R-50 KTS-R50 JKS-50 JJS FRS-R-50 KTS-R50 JKS-50 JJS FRS-R-80 KTS-R80 JKS-80 JJS FRS-R-80 KTS-R80 JKS-80 JJS FRS-R-80 KTS-R80 JKS-R80 JJS-R FRS-R-00 KTS-R00 JKS-R00 JJS-R FRS-R-25 KTS-R25 JKS-R25 JJS-R FRS-R-50 KTS-R50 JKS-R50 JJS-R FRS-R-200 KTS-R200 JKS-R200 JJS-R FRS-R-250 KTS-R250 JKS-R250 JJS-R EMC-Correct Electrical Installation General points to be observed to ensure EMC-correct electrical installation. Use only screened/armoured motor cables and screened/armoured control cables. Connect the screen to earth at both ends. Avoid installation with twisted screen ends (pigtails), since this ruins the screening effect at high frequencies. Use the cable clamps providedinstead. It is important to ensure good electrical contact from the installation plate through the installation screws to the metal cabinet of the frequency converter. Use starwashers and galvanically conductive installation plates. Do not use unscreened/unarmoured motor cables in the installation cabinets. MG.8.A VLT is a registered Danfoss trademark 9

11 30BB76.0 PLC etc. Panel Output contactor etc. PLC Earthing rail Cable insulation stripped Min. 6 mm 2 Equalizing cable Control cables All cable entries in one side of panel Motor cable Mains-supply L L2 L3 PE Reinforced protective earth Illustration.2 EMC-correct Electrical Installation Min. 200mm between control cable, mains cable and between mains motor cable Motor, 3 phases and Protective earth For North America use metal conduits instead of shielded cables. 0 MG.8.A VLT is a registered Danfoss trademark

12 .3.8 Control Terminals IP V 0.25-kW and IP V kW: 30BB622.0 Control terminals: Illustration.4 shows all control terminals of the frequency converter. Applying Start (term. 8), connection between terminal 2-27 and an analog reference (term. 53 or 54 and 55) make the frequency converter run. BUS TER. OFF ON BB625.0 Illustration.3 Location of Control Terminals COMM. GND P N DIGI IN DIGI IN DIGI IN DIGI IN 0/4-20mA A OUT / DIG OUT Illustration.4 Control Terminals 0V/20mA IN 0V/20mA IN 0V OUT 0/4-20mA A OUT / DIG OUT V GND GND. Place a screwdriver behind the terminal cover to activate snap. 2. Tilt the screwdriver outwards to open the cover. IP V 30-90kW. 30BB Place a screwdriver behind the terminal cover to activate snap. 2. Tilt the screwdriver outwards to open the cover. Digital input 8, 9 and 27 mode is set in 5-00 Terminal 8 Digital Input (PNP is default value) and digital input 29 mode is set in 5-03 Digital Input 29 Mode (PNP is default value). MG.8.A VLT is a registered Danfoss trademark

13 .3.9 Electrical Overview 3 Phase power input L L2 L3 PE PE U V W Motor 30BB626.0 UDC- Not present on all power sizes UDC+ +0Vdc 0-0Vdc- 0/4-20 ma 50 (+0V OUT) 53 (A IN) relay V AC 3A 0-0Vdc- 0/4-20 ma 54 (A IN) 55 (COM A IN/OUT) 42 0/4-20mA A OUT / DIG OUT 45 0/4-20mA A OUT / DIG OUT 04 relay V AC 3A 2 (+24V OUT) 8 (DIGI IN) 9 (DIGI IN) 20 (COM D IN) 27 (DIGI IN) 29 (DIGI IN) 24V (NPN) OV (PNP) 24V (NPN) OV (PNP) 24V (NPN) OV (PNP) 24V (NPN) OV (PNP) Bus ter. 2 Bus ter. ON RS-485 Interface ON=Terminated OFF=Unterminated 0 (N PS-485) 69 (P RS-485) 68 (Com RS-485 ) 6 RS-485 Do not connect shield to 6 on 6,7 and 8 unites (PNP)-Source (NPN)-Sink NOTE Please note there is no access to UDC- and UDC+ on the following units: IP V 30-90kW 2 MG.8.A VLT is a registered Danfoss trademark

14 .4 Programming A number of information can be read from the display..4. Programming with the Local Control Panel (LCP) NOTE The frequency converter can also be programmed from a PC via RS485 com-port by installing the MCT-0 Set-up Software. This software can either be ordered using code number 30B000 or downloaded from the Danfoss Web site: softwaredownload The following instructions are valid for the FC 0 LCP. The LCP is divided into four functional sections. Parameter number and name. 2 Parameter value. 3 Set-up number shows the active set-up and the edit setup. If the same set-up acts as both active and edit set-up, only that set-up number is shown (factory setting). When active and edit set-up differ, both numbers are shown in the display (2). The number flashing, indicates the edit set-up. 4 Motor direction is shown to the bottom left of the display indicated by a small arrow pointing either clockwise or counterclockwise. 5 The triangle indicates if the LCP is in status, quick menu or main menu A. Alphanumeric display B. Menu key C. Navigation keys and indicator lights (LEDs) D. Operation keys and indicator lights (LEDs) A B C Com On -20 Motor Power [2] 0.2kW-0.6HP Warn Alarm Menu Back Status OK Quick Menu Main Menu 2 30BB B. Menu Key Use the menu key to select between status, quick menu or main menu. C. Navigation keys and indicator lights (LEDs) 6 Com led: Flashes when bus communication is communicating. 7 Green LED/On: Control section is working. 8 Yellow LED/Warn.: Indicates a warning. 9 Flashing Red LED/Alarm: Indicates an alarm. 0 [Back]: For moving to the previous step or layer in the navigation structure Arrows [ ] [ ]: For maneuvering between parameter groups, parameters and within parameters. Can also be used for setting local reference. 2 [OK]: For selecting a parameter and for accepting changes to parameter settings D. Operation keys and indicator lights (LEDs) D Hand On Off Reset Auto On A. Alpha Numeric Display The LCD-display is back-lit with 2 alpha-numeric lines. All data is displayed on the LCP. 3 [Hand on]: Starts the motor and enables control of the frequency converter via the LCP. NOTE Please note that terminal 27 Digital Input (5-2 Terminal 27 Digital Input) has coast inverse as default setting. This means that [Hand On] will not start the motor if there is no 24V to terminal 27, so please connect terminal 2 to terminal [Off/Reset]: Stops the motor (off). If in alarm mode the alarm will be reset. 5 [Auto on]: Frequency converter is controlled either via control terminals or serial communication. MG.8.A VLT is a registered Danfoss trademark 3

15 At power-up At the first power-up the user is asked to choose preferred language. Once selected this screen will never be shown again in the following powerups, but language can still be changed in 0-0 Language. Select Language [ 0 ] English 30BB The Start-up Wizard for Open Loop Applications The built in wizard menu guides the installer through the set up of the drive in a clear and structured manner in order to setup an open loop application. A open loop application is here an application with a start signal, analog reference (voltage or current) and optionally also relay signals (but no feed back signal from the process applied). FC +24V 2 DIG IN 8 DIG IN 9 COM DIG IN 20 DIG IN 27 DIG IN 29 Start 30BB V A IN A IN COM A OUT / D OUT A OUT / D OUT R2 R V Reference The wizard will initially be shown after power up until any parameter has been changed. The wizard can always be accessed again through the quick menu. Press [OK] to start the wizard. If [BACK] is pressed, the FC 0 will return to the status screen. Press OK to start Wizard Push Back to skip it 30BB MG.8.A VLT is a registered Danfoss trademark

16 At power up the user is asked to choose the prefered laguage. - the HVAC FC 0 Wizard starts Select Regional Settings [0] Power kw/50 Hz 4 30BB993.0 Select language [] English Menu Status Quick Menu On Warn Alarm Back OK Main Menu Grid Type V/50Hz/Delta 5 Asynchronous Motor Set Motor Power.0 kw 7 Set Motor Voltage 0050 V 8 Hand On Off Reset Power Up Screen OK Auto On Set Motor Frequency 0050 Hz Set Motor Current A The next screen will be the Wizard screen. On Press OK to start Wizard Press Back to skip it Warn Menu Alarm Hand On Back Status OK Off Reset Quick Menu Wizard Screen Main Menu Auto On if OK Set Motor Nominal Speed 420 RPM Set Motor Speed Low Limit 006 Hz Set Motor Speed High Limit 0050 Hz Set Ramp Ramp Up Time 0003 s Set Ramp Ramp Down Time 0003 s Active Flying start? [0] Disable if Back Current 22 Select Terminal 53 Mode [0] Current Voltage Hz 0.0 kw Menu Status Quick Menu Main Menu Set Terminal 53 Low Current 04.66A Set Terminal 53 High Current 3.30A Set Terminal 53 Low Voltage 0050 V Set Terminal 53 High Voltage 0220 V On Warn Alarm Hand On Back Status Screen The Wizard can always be reentered via the Quick Menu! Wizard completed Auto Motor Tuning OK AMA running Press OK to accept 34 Press OK Hz 0.0 kw OK Off Reset Auto On (Do not AMA) AMA OK Set Minimum Reference 006 Hz Set Maximum Reference 0050 Hz Select Function of Relay [0] No function Select Function Relay 2 [0] No function Automatic Motor Adaption (AMA) [] Enable Do AMA AMA failed AMA Failed MG.8.A VLT is a registered Danfoss trademark 5

17 The FC 0 Start-up Wizard for Open Loop Applications No & Name Range Default Function 0-03 Regional Settings [0] International [] US 0-06 Grid Type 0] V/50Hz/IT-grid [] V/50Hz/Delta [2] V/50Hz [0] V/50Hz/IT-grid [] V/50Hz/Delta [2] V/50Hz [20] V/50Hz/IT-grid [2] V/50Hz/Delta [22] V/50Hz [30[ V/50Hz/IT-grid [3] V/50Hz/Delta [32[ V/50Hz [00] V/60Hz/IT-grid [0] V/60Hz/Delta [02] V/60Hz [0] V/60Hz/IT-grid [] V/60Hz/Delta [2] V/60Hz [20] V/60Hz/IT-grid [2] V/60Hz/Delta [22] V/60Hz [30] V/60Hz/IT-grid [3] V/60Hz/Delta [32] V/60Hz 0 Size related Select operating mode for restart upon reconnection of the drive to mains voltage after power down -20 Motor Power 0.2-0kW/0.6-50hp Size related Enter motor power from nameplate data -22 Motor Voltage V Size related Enter motor voltage from nameplate data -23 Motor Frequency Hz Size related Enter motor frequency from nameplate data -24 Motor Current A Size related Enter motor current from nameplate data -25 Motor Nominal Speed 4-2 Motor Speed Low Limit [Hz] 4-4 Motor Speed High Limit [Hz] 3-4 Ramp Ramp up time 3-42 Ramp Ramp down time -73 Flying Start [0] Disabled RPM Size related Enter motor nominal speed from nameplate data Hz 0 Hz Enter the minimum limit for low speed Hz 65 Hz Enter the maximum limit for high speed s Size related Ramp up time from 0 to rated -23 Motor Frequency s Size related Ramp down time from rated -23 Motor Frequency [] Enabled 6-9 Terminal 53 mode [0] Current 6-0 Terminal 53 Low Voltage 6- Terminal 53 High Voltage 6-2 Terminal 53 Low Current 6-3 Terminal 53 High Current [] Voltage to 0 0 Select Enable to enable the frequency converter to catch a spinning motor i.e. fan applications Select if terminal 53 is used for current- or voltage 0-0V 0.07V Enter the voltage that corresponds to the low input reference value 0-0V 0V Enter the voltage that corresponds to the high reference value 0-20mA 4 Enter the current that corresponds to the low reference value 0-20mA 20 Enter the current that corresponds to the high reference value 3-02 Minimum Reference The minimum reference is the lowest value obtainable by summing all references 6 MG.8.A VLT is a registered Danfoss trademark

18 No & Name Range Default Function 3-03 Maximum Reference The maximum reference is the lowest obtainable by summing all references 5-40 Function Relay [0] See 5-40 Function Relay Alarm Select the function to control output relay Function relay 5-40 Function Relay [] See 5-40 Function Relay Drive running Select the function to control output relay 2 Function relay -29 Auto Tune See -29 Auto Tune Off Performing an AMA optimizes motor performance MG.8.A VLT is a registered Danfoss trademark 7

19 Closed Loop Set-up Wizard Regional Settings [0] International 0-0 Configuration Mode [0] Open Loop Asynchronous Motor 30BB Motor Power.0 kw -22 Motor Voltage 0050 V -23 Motor frequency 0050 Hz -24 Motor current A -25 Motor nominal speed 420 RPM Motor speed low limit 006 Hz Motor speed high limit 0050 Hz Ramp ramp-up time 0003 s Ramp ramp-down time 0003 s 8-73 Flying Start [0] No 8a Feedback source [2] Analog in 54 This dialog is forced to be set to [2] Analog in Min Reference [] Max Reference [] Preset reference [0] [] Preset reference is the set-point Current Terminal 54 Mode [] Voltage mode Voltage Terminal 54 Low Current 4 ma 6-20 Terminal 54 Low Voltage 0,07 V Terminal 54 Low Ref./Feedb. Value 006 Hz Terminal 54 Filter time constant 0,0 s 6-24 Terminal 54 Low Ref./Feedb. Value 0 Hz Terminal 54 High Current 20 ma 6-25 Terminal 54 High Ref./Feedb. Value PI Normal/Inverse Control [0] Normal PI Start Speed 0 Hz PI Proportional Gain 0,0 s 6-2 Terminal 54 High Voltage 0 V 6-25 Terminal 54 High Ref./Feedb. Value 0050 Hz PI Integral Time 9999 s -29 Automatic Motor Adaption [] Enable Please note that Terminal 27 Digital Input (par. 5-2) has coast inverse as default setting. This means that AMA can not be performed if there is no 24V to terminal 27 so please connect terminal 2 to terminal MG.8.A VLT is a registered Danfoss trademark

20 Closed Loop Set-up Wizard No & Name Range Default Function 0-03 Regional Settings [0] International [] US 0-20 Motor power kW Size related Enter motor power from nameplate data -22 Motor Voltage V Size related Enter motor voltage from nameplate data -23 Motor Frequency Hz Size related Enter motor frequency from nameplate data -24 Motor Current A Size related Enter motor current from nameplate data -25 Motor Nominal Speed RPM Size related Enter motor nominal speed from nameplate data 4-2 Motor Speed Low Limit [Hz] Hz 0.0 Hz Enter the minimum limit for low speed 4-4 Motor Speed High Limit [Hz] 0-Hz 65Hz 3-4 Ramp Ramp up time s Size related Ramp up time from 0 to rated motor frequency par Ramp Ramp down time s Size related Ramp down time from rated motor frequency par. -23 to 0-73 Flying Start [0] Disabled 0 Select Enable to enable the drive to catch a spinning motor [] Enabled 3-02 Minimum Reference The minimum reference is the lowest value obtainable by summing all references 3-03 Maximum Reference The maximum reference is the highest value obtainable by summing all references 3-0 Preset Reference % 0 Enter the set point 6-29 Terminal 54 mode [0] Current Select if terminal 54 is used for current- or voltage input [] Voltage 6-20 Terminal 53 Low Voltage 0-0V 0.07V Enter the voltage that corresponds to the low reference value 6-2 Terminal 53 High Voltage 0-0V 0V Enter the voltage that corresponds to the low high reference value 6-22 Terminal 60 Low Current 0-20mA 4 Enter the current that corresponds to the high reference value 6-23 Terminal 60 High Current 0-20mA 20 Enter the current that corresponds to the high reference value 6-24 Terminal 60 Low Ref./Feedb. Value Enter the feedback value that corresponds to the voltage or current set in par. 6-20/ Terminal 60 High Ref./Feedb. Value Enter the feedback value that corresponds to the voltage or current set in par. 6-2/ Terminal 60 Filter Time 0-0 s 0.0 Enter the filter time comstant Constant 20-8 PI Normal/Inverse control [0] Normal [] Inverse 0 Select Normal [0] to set the process control to increase the output speed when the process error is positive. Select Inverse [] to reduce the output speed PI Start Speed 0-200Hz 0 Enter the motor speed to be attained as a start signal for commencement of PI control PI Proportional Gain Enter the process controller proportional gain. Quick control is obtained at high amplification. However if amplification os too great, the process may become unstable -29 Automatic Motor Adaption (AMA) Off Performing an AMA optimizes motor performance MG.8.A VLT is a registered Danfoss trademark 9

21 Motor Set-up The Quick Menu Motor Set-up guides through the needed motor parameters. No & Name Range Default Function 0-03 Regional Settings -20 Motor power -22 Motor Voltage -23 Motor Frequency -24 Motor Current -25 Motor Nominal Speed 4-2 Motor Speed Low Limit [Hz] 4-4 Motor Speed High Limit [Hz] 3-4 Ramp Ramp up time 3-42 Ramp Ramp down time -73 Flying Start [0] International [] US 0.2-0kW/ Hp 0 Size related Enter motor power from nameplate data V Size related Enter motor voltage from nameplate data Hz Size related Enter motor A RPM Size related Size related frequency from nameplate data Enter motor current from nameplate data Enter motor nominal speed from nameplate data Hz 0.0 Hz Enter the 0-HZ 65 minimum limit for low speed s Size related Ramp up time from 0 to rated motor frequency par s Size related Ramp down time [0] Disabled [] Enabled from rated motor frequency par. -23 to 0 0 Select Enable to enable the drive to catch a spinning motor Changes Made Changes Made lists all parameters changed since factory setting. Only the changed parameters in current edit-setup are listed in changes made. If the parameter's value is changed back to factory setting's value from another different value, the parameter will NOT be listed in Changes Made.. Press [MENU] key to enter the Quick Menu until indicator in display is placed above Quick Menu. 2. Press [ ] [ ] to select either FC 0 wizard, closed loop setup, motor setup or changes made, then press [OK]. 3. Press [ ] [ ] to browse through the parameters in the Quick Menu. 4. Press [OK] to select a parameter. 5. Press [ ] [ ] to change the value of a parameter setting. 6. Press [OK] to accept the change. 7. Press either [Back] twice to enter Status, or press [Menu] once to enter Main Menu. The Main Menu accesses all parameters.. Press [MENU] key until indicator in display is placed above Main Menu. 2. Use [ ] [ ] to browse through the parameter groups. 3. Press [OK] to select a parameter group. 4. Use [ ] [ ] to browse through the parameters in the specific group. 5. Press [OK] to select the parameter. 6. Use [ ] [ ] to set/change the parameter value. 20 MG.8.A VLT is a registered Danfoss trademark

22 .5 Parameter Overview 0-** Operation / Display 0-0* Basic Settings 0-0 Language *[0] English [] Deutsch [2] Francais [3] Dansk [4] Espanol [5] Italiano [28] Portuguese [255] No Text 0-03 Regional Settings *[0] International [] US 0-04 Operating State at Powerup *[0] Resume [] Forced stop, ref=old 0-06 GridType 0] V/50Hz/IT-grid [] V/50Hz/Delta [2] V/50Hz [0] V/50Hz/IT-grid [] V/50Hz/Delta [2] V/50Hz [20] V/50Hz/IT-grid [2] V/50Hz/Delta [22] V/50Hz [30] V/50Hz/IT-grid [3] V/50Hz/Delta [32] V/50Hz [00] V/60Hz/IT-grid [0] V/60Hz/Delta [02] V/60Hz [0] V/60Hz/IT-grid [] V/60Hz/Delta [2] V/60Hz [20] V/60Hz/IT-grid [2] V/60Hz/Delta [22] V/60Hz [30] V/60Hz/IT-grid [3] V/60Hz/Delta [32] V/60Hz 0-07 Auto DC Braking IT [0] Off *[] On 0-* Set-up Operations 0-0 Active Set-up *[] Set-up [2] Set-up 2 [9] Multi Set-up 0- Programming Set-up [] Set-up Parameter Overview [2] Set-up Display Text 3 *[9] Active Set-up 0-4* LCP Keypad 0-2 Link Setups 0-40 [Hand on] Key on LCP [0] Not linked [0] Disabled *[20] Linked *[] Enabled 0-3* LCP Readout 0-44 [Off / Reset] Key on LCP 0-30 Custom Readout Unit [0] Disable All [0] None *[] Enable All *[] % [7] Enable Reset Only [5] PPM 0-42 [Auto on] Key on LCP [0] /Min [0] Disabled [] RPM *[] Enabled [2] Pulse/s 0-5* Copy/Save [20] l/s 0-50 LCP Copy [2] l/min *[0] No copy [22] l/h [] All to LCP [23] m3/s [2] All from LCP [24] m3/min [3] Size indep. from LCP [25] m3/h 0-5 Set-up Copy [30] kg/s *[0] No copy [3] kg/min [] Copy from setup [32] kg/h [2] Copy from setup 2 [33] t/min [9] Copy from Factory setup [34] t/h 0-6* Password [40] m/s 0-60 Main Menu Password [4] m/min 0-999, * 0 [45] m -** Load and Motor [60] Degree Celsius -0* General Settings [70] mbar -00 Configuration Mode [7] bar *[0] Open loop [72] Pa [3] Closed loop [73] kpa -0 Motor Control Principle [74] m Wg [0] U/f [80] kw *[] VVC+ [20] GPM -03 Torque Characteristics [2] gal/s *[] Variable torque [22] gal/min [3] Auto Energy Optim. [23] gal/h -06 Clockwise Direction [24] CFM *[0] Normal [27] ft3/h [] Inverse [40] ft/s -20 Motor Power [4] ft/min [2] 0.2kW - 0.6Hp [60] Degree Fahr [3] 0.8kW Hp [70] psi [4] 0.25kW Hp [7] lb/in2 [5] 0.37 kw Hp [72] in WG [6] 0.55 kw Hp [73] ft WG [7] 0.75 kw -.00Hp [80] HP [8].0 kw -.50Hp 0-3 Custom Readout Min Value [9].50 kw Hp ,000,000.0, * 0.00 [0] 2.20 kw Hp 0-32 Custom Readout Max Value [] 3.00 kw Hp ,000,000.0, * [2] 3.70 kw Hp 0-37 Display Text [3] 4.00 kw Hp 0-38 Display Text 2 [4] 5.50 kw Hp [5] 7.50 kw - 0.0Hp [6].00 kw Hp [7] 5.00kW - 20Hp [8] 8.5kW - 25Hp [9] 22kW - 30Hp [20] 30kW - 40Hp [2] 37kW-50Hp [22] 45kW-60Hp [23] 55kW-75Hp [24] 75kW-00Hp [25] 90kW-20Hp [26] 0kW-50Hp -22 Motor Voltage V -23 Motor Frequency , *(50)Hz -24 Motor Current (26.00), [A] -25 Motor Nominal Speed 00 rpm rpm, -29 Automatic Motor Adaption (AMA) *[0] Off [] Enable Complete AMA [2] Enable Reduced AMA -3* Adv. Motor Data I -30 Stator Resistance (Rs) ohm ohm -33 Stator Leakage Reactance (X) ohm ohm -35 Main Reactance (Xh) ohm -39 Motor Poles 2-00, * 4-4* Adv. Motor Data II -42 Motor Cable Length 0-50, * 50m -43 Motor Cable Length Feet 0-43, * 44-5* Load Indep. Setting -50 Motor Magnetisation at Zero Speed 0-300, * 00% -52 Min Speed Normal Magnetising [Hz] , * U/f Characteristic - U 0-999V, *0V -56 U/f Characteristic - F 0-400Hz, *(0) -6* Load Depend. Setting -62 Slip Compensation %, * 0% MG.8.A VLT is a registered Danfoss trademark 2

23 Parameter Overview -63 Slip Compensation Time Constant s, * Resonance Dampening 0-500%, * Resonance Dampening Time Constant s, * * Start Adjustments -7 Start Delay s, * Start Function [0] DC Hold/delay time *[2] Coast/delay time -73 Flying Start *[0] Disabled [] Enabled -8* Stop Adjustments -80 Function at Stop *[0] Coast [] DC hold/motorpreheat -82 Min Speed for Function at Stop [Hz] Hz, * 0.0-9* Motor Temperature -90 Motor Thermal Protection *[0] No protection [] Thermistor warning [2] Thermistor trip [3] ETR warning [4] ETR trip -93 Thermistor Resource *[0] None [] Analog input 53 [6] Digital input 29 2-** Brakes 2-0* DC-Brake 2-00 DC Hold/Motor Preheat Current 0-60%, * DC Brake Current 0-50%, * DC Braking Time s, * DC Brake Cut In Speed Hz, * * Brake Energy Funct. 2-7 Over-voltage Control [0] Disabled *[2] Enabled 3-** Reference / Ramps 3-0* Reference Limits 3-02 Minimum Reference ( ) , * Maximum Reference ( ) , * * References 3-0 Preset Reference %, * Jog Speed [Hz] Hz, * Preset Relative Reference , * Reference Resource [0] No function *[] Analog in 53 [2] Analog in 54 [] Local bus reference 3-6 Reference 2 Resource [0] No function [] Analog in 53 *[2] Analog in 54 [] Local bus reference 3-7 Reference 3 Resource [0] No function [] Analog in 53 [2] Analog in 54 *[] Local bus reference 3-4* Ramp 3-4 Ramp Ramp up Time s, *Size related 3-42 Ramp Ramp Down Time s, *Size related 3-5* Ramp Ramp 2 Ramp up Time s, *Size related 3-52 Ramp 2 Ramp down Time s, *Size related 3-8* Other Ramps 3-80 Jog Ramp Time s, *Size related 3-8 Quick Stop Ramp Time s, *Size related 4-** Limits / Warnings 4-* Motor Limits 4-0 Motor Speed Direction [0] Clockwise *[2] Both directions 4-2 Motor Speed Low Limit [Hz] Hz, * 0.0Hz 4-4 Motor Speed High Limit [Hz] Hz, * 65.0Hz 4-8 Current Limit 0-300%, * Max Output Frequency Hz, * * Adj. Warnings Warning Freq. Low hZ, * Warning Freq. High Hz, * * Adj. Warnings 4-50 Warning Current Low A, * Warning Current High A, * Warning Reference Low , * Warning Reference High , * Warning Feedback Low , * Warning Feedback High , * Missing Motor Phase Function [0] Off *[] On 4-6* Speed Bypass 4-6 Bypass Speed From [Hz] , * Bypass Speed To [Hz] , * Semi-Auto Bypass Set-up *[0] Off [] Enable 5-** Digital In/Out 5-0* Digital I/O mode 5-00 Digital Input Mode *[0] PNP [] NPN 5-03 Digital Input 29 Mode *[0] PNP [] NPN 5-* Digital Inputs 5-0 Terminal 8 Digital Input [0] No operation [] Reset [2] Coast inverse [3] Coast and reset inverse [4] Quick stop inverse [5] DC-brake inverse [6] Stop inverse [7] External Interlock *[8] Start [9] Latched start [0] Reversing [] Start reversing [4] Jog [6] Preset ref bit 0 [7] Preset ref bit [8] Preset ref bit 2 [9] Freeze reference [20] Freeze output [2] Speed up [22] Speed down [23] Set-up select bit 0 [34] Ramp bit 0 [37] Fire mode [52] Run permissive [53] Hand Start [54] Auto start [60] Counter A (up) [6] Counter A (down) [62] Reset Counter A [63] Counter B (up) [64] Counter B (down) [65] Reset Counter B 5- Terminal 9 Digital Input See par. 5-0, *[0] No operation 5-2 Terminal 27 Digital Input See par. 5-0, *[2] Coast inverse 5-3 Terminal 29 Digital Input See par. 5-0, *[4 Jog] 5-3* Digital Outputs 5-34 On Delay, Digital Output s, *0.0 s 5-35 Off Delay, Digital Output s, *0.0 s 5-4* Relays 5-40 Function Relay *[0] No operation [] Control ready [2] Drive ready [3] Drive ready/remote control [4] Enable / no warning [5] VLT running [6] Running / no warning [7] Run in range/no warning [8] Run on ref/no warning [9] Alarm [0] Alarm or warning [2] Out of current range [3] Below current, low [4] Above current, high [6] Below frequency, low [7] Above frequency, high [9] Below feedback, low [20] Above feedback, high [2] Thermal warning [22] Ready, no thermal warning [23] Remote, ready, no thermal warning [24] Ready, Voltage OK [25] Reverse [26] Bus OK [35] External Interlock [36] Control word bit [37] Control word bit 2 [45] Bus Control [60] Comparator 0 [6] Comparator [62] Comparator 2 [63] Comparator 3 [64] Comparator 4 [65] Comparator 5 [70] Logic rule 0 7] Logic rule [72] Logic rule 2 22 MG.8.A VLT is a registered Danfoss trademark

24 Parameter Overview [73] Logic rule 3 [74] Logic rule 4 [75] Logic rule 5 [80] SL digital output A [8] SL digital output B [82] SL digital output C [83] SL digital output D [60] No alarm [6] Running reverse [65] Local ref. active [66] Remote ref. active [67] Start command activ [68] Drive in hand mode [69] Drive in auto mode [93] Sleep Mode [94] Broken Belt Function [96] Fire Mode [98] Drive Bypass 5-4 On Delay, Relay s, *0.0 s 5-42 Off Delay, Relay s, *0.0 s 5-5* Pulse Input 5-9* Bus Controlled 5-90 Digital and Relay Bus Control 0-0xFFFFFFFF, * 0 6-** Analog In/Out 6-0* Analog I/O Mode 6-00 Live Zero Timeout Time - 99s, * 06-0 Live Zero Timeout Function *[0] Off [ ] Freeze output [2] Stop [3] Jogging [4] Max. speed [5] Stop and trip 6-* Analog Input Terminal 53 Low Voltage V, * Terminal 53 High Voltage V, * Terminal 53 Low Current , * 4.00mA 6-3 Terminal 53 High Current , * 20.00mA 6-4 Terminal 53 Low Ref./Feedb. Value , * Terminal 53 High Ref./ Feedb. Value , * Terminal 53 Filter Time Constant s, * Terminal 53 mode [0] Current mode *[] Voltage mode 6-2* Analog Input Terminal 54 Low Voltage V, * Terminal 54 High Voltage V, * Terminal 54 Low Current , * 4.00mA 6-23 Terminal 54 High Current , * 20.00mA 6-24 Terminal 54 Low Ref./Feedb. Value , * Terminal 54 High Ref./ Feedb. Value , * Terminal 54 Filter Time Constant , * Terminal 54 mode [0] Current mode [0] Current mode *[] Voltage mode 6-7* Analog Output Terminal 45 Mode *[0] 0-20 ma [] 4-20 ma [2] Digital Output 6-7 Terminal 45 Analog Output *[0] No operation [00] Output frequency [0] Reference [02] Feedback [03] Motor current [06] Power [39] Bus Control 6-72 Terminal 45 Digital Output *[0] No operation [] Control ready [2] Drive ready [3] Drive ready/remote control [4] Standby / no warning [5] Drive running [6] Running / no warning [7] Run in range/no warning [8] Run on ref/no warning [9] Alarm [0] Alarm or warning [2] Out of current range [3] Below current, low [4] Above current, high [2] Thermal warning [22] Ready, no thermal warning [23] Remote, ready, no thermal warning [24] Ready, Voltage OK [25] Reverse [26] Bus OK [35] External Interlock [45] Bus Control [60] Comparator 0 [6] Comparator [62] Comparator 2 [63] Comparator 3 [64] Comparator 4 [65] Comparator 5 [70] Logic rule 0 [7] Logic rule [72] Logic rule 2 [73] Logic rule 3 [74] Logic rule 4 [75] Logic rule 5 [80] SL digital output A [8] SL digital output B [82] SL digital output C [83] SL digital output D [60] No alarm [6] Running reverse [65] Local ref. active [66] Remote ref. active [67] Start command activ [68] Drive in hand mode [69] Drive in auto mode [93] Sleep Mode [94] Broken Belt Function [96] Fire Mode [98] Bypass Mode 6-73 Terminal 45 Output Min Scale %, * Terminal 45 Output Max Scale %, * Terminal 45 Output Bus Control %, * * Analog Output Terminal 42 Mode *[0] 0-20 ma [] 4-20 ma [2] Digital Output 6-9 Terminal 42 Analog Output *[0] No operation [00] Output frequency [0] Reference [02] Feedback [03] Motor current [05] TorquereltoRated [06] Power [39] Bus Control 6-92 Terminal 42 Digital Output *[0] No operation [] Control ready [2] Drive ready [3] Drive ready/remote control [4] Enable / no warning [5] Drive running [6] Running / no warning [7] Run in range/no warning [8] Run on ref/no warning [9] Alarm [0] Alarm or warning [2] Out of current range [3] Below current, low [4] Above current, high [2] Thermal warning [22] Ready, no thermal warning [23] Remote, ready, no thermal warning [24] Ready, Voltage OK [25] Reverse [26] Bus OK [35] External Interlock [45] Bus Control [60] Comparator 0 [6] Comparator [62] Comparator 2 [63] Comparator 3 [64] Comparator 4 [65] Comparator 5 [70] Logic rule 0 [7] Logic rule [72] Logic rule 2 [73] Logic rule 3 [74] Logic rule 4 [75] Logic rule 5 [80] SL digital output A [8] SL digital output B [82] SL digital output C [83] SL digital output D [60] No alarm [6] Running reverse [65] Local ref. active [66] Remote ref. active [67] Start command activ [68] Drive in hand mode [69] Drive in auto mode [93] Sleep Mode [94] Broken Belt Function [96] Fire Mode [98] Drive Bypass 6-93 Terminal 42 Output Min Scale %, * Terminal 42 Output Max Scale %, * Terminal 42 Output Bus Control %, * ** Comm. and Options 8-0* Comm. General Settings 8-0 Control Site MG.8.A VLT is a registered Danfoss trademark 23

25 Parameter Overview *[0] Digital and ctrl.word [] Digital only [2] Controlword only 8-02 Control Source [0] None *[] FC Port 8-03 Control Timeout Time s, * Control Timeout Function *[0] Off [] Freeze output [2] Stop [3] Jogging [4] Max. speed [5] Stop and trip [20] N2 Override Release 8-06 Reset Control Word Timeout *[0] No function [] Do reset 8-3* FC Port Settings 8-52 DC Brake Select [0] Digital input [] Bus [2] Logic AND *[3] Logic OR 8-53 Start Select [0] Digital input [] Bus [2] Logic AND *[3] Logic OR 8-54 Reversing Select [0] Digital input [] Bus [2] Logic AND *[3] Logic OR 8-55 Set-up Select [0] Digital input [] Bus [2] Logic AND *[3] Logic OR 3-00 SL Controller Mode *[0] Off [] On 3-0 Start Event [0] False [] True [2] Running [3] In range [4] On reference [7] Out of current range [8] Below Ilow [9] Above Ihigh [6] Thermal warning [7] Mains out of range [8] Reversing [9] Warning [20] Alarm (trip) [2] Alarm (trip lock) [22] Comparator 0 [23] Comparator 8-30 Protocol *[0] FC [2] Modbus RTU [3] Metasys N2 [4] FLN [5] BACNet 8-3 Address - 247, * 8-32 FC Port Baud Rate [0] 2400 Baud [] 4800 Baud *[2] 9600 Baud [3] 9200 Baud [4] Baud [5] Baud [6] Baud [7] 5200 Baud 8-33 FC Port Parity *[0] Even Parity, Stop Bit [] Odd Parity, Stop Bit [2] No Parity, Stop Bit [3] No Parity, 2 Stop Bits 8-35 Minimum Response Delay s, * Max Response Delay s, * Max Inter-char delay s, * * Digital/Bus 8-50 Coasting Select [0] Digital input [] Bus [2] Logic AND *[3] Logic OR 8-5 Quick Stop Select [0] Digital input [] Bus [2] Logic AND *[3] Logic OR 8-56 Preset Reference Select [0] Digital input [] Bus [2] Logic AND *[3] Logic OR 8-7* Bacnet 8-70 BACnet Device Instance 0-0x400000UL * 8-72 MS/TP Maxmaster 0-27, * MS/TP Max Info Frames , * 8-74 "I am" Service *[0] Send at power-up [] Continuously 8-75 Intialisation Password 8-8* FC Port Diagnostics 8-80 Bus Message Count , * Bus Error Count , * Slave Message Rcvd , * Slave Error Count , * Slave Message Sent , * Slave Timeout Errors , * Reset FC port Diagnostics *[0] Do not reset [] Reset counter 8-9* Bus Feedback 8-94 Bus feedback , * 0 3-** Smart Logic 3-0* SLC Settings [24] Comparator 2 [25] Comparator 3 [26] Logic rule 0 [27] Logic rule [28] Logic rule 2 [29] Logic rule 3 [33] Digital input 8 [34] Digital input 9 [35] Digital input 27 [36] Digital input 29 *[39] Start command [40] Drive stopped [4] Reset trip [42] Auto reset trip [43] Key Ok [44] Key Reset [47] Key Up [48] Key Down [50] Comparator 4 [5] Comparator 5 [60] Logic rule 4 [83] Broken belt 3-02 Stop Event See par. 3-02, *[40] Drive stopped 3-03 Reset SLC *[0] Do not reset [] Reset SLC 3-* Comparators 3-0 Comparator Operand *[0] Disabled [] Reference [2] Feedback [3] Motor speed [4] Motor current [6] Motor power [7] Motor voltage [8] DC-link voltage [2] Analog in MG.8.A VLT is a registered Danfoss trademark [3] Analog in 54 [20] Alarm number [30] Counter A [3] Counter B 3- Comparator Operator [0] Less Than *[] Approx. Equal [2] GreaterThan 3-2 Comparator Value , * * Timers 3-20 SL Controller Timer , * * Logic Rules 3-40 Logic Rule Boolean See par. 3-0, *[0] False 3-4 Logic Rule Operator *[0] Disabled [] AND [2] OR [3] AND NOT [4] OR NOT [5] NOT AND [6] NOT OR [7] NOT AND NOT [8] NOT OR NOT 3-42 Logic Rule Boolean 2 See par. 3-0, *[0] False 3-43 Logic Rule Operator 2 See par. 3-4, *[0] Disabled 3-44 Logic Rule Boolean 3 See par. 3-0, *[0] False 3-5* States 3-5 SL Controller Event See par. 3-0, *[0] False 3-52 SL Controller Action *[0] Disabled [] No action [2] Select set-up [3] Select set-up 2 [0] Select preset ref 0 [] Select preset ref [2] Select preset ref 2 [3] Select preset ref 3 [4] Select preset ref 4 [5] Select preset ref 5 [6] Select preset ref 6 [7] Select preset ref 7 [8] Select ramp [9] Select ramp 2 [22] Run [23] Run reverse [24] Stop [25] Qstop [26] DC Brake [27] Coast [28] Freeze output [29] Start timer 0

26 Parameter Overview [30] Start timer [3] Start timer 2 [32] Set digital out A low [33] Set digital out B low [34] Set digital out C low [35] Set digital out D low [38] Set digital out A high [39] Set digital out B high [40] Set digital out C high [4] Set digital out D high [60] Reset Counter A [6] Reset Counter B [70] Start timer 3 [7] Start timer 4 [72] Start timer 5 [73] Start timer 6 [74] Start timer 7 [00] Reset Alarm 4-** Special Functions 4-0* Inverter Switching 4-0 Switching Frequency [0] Ran3 [] Ran5 [2] 2.0 khz [3] 3.0 khz [4] 4.0 khz [5] 5.0 khz [6] 6.0 khz [7] 8.0 khz [8] 0.0 khz [9] 2.0kHz [0] 6.0kHz 4-03 Overmodulation [0] Off *[] On 4-08 Damping Gain Factor 0-00-%, * 96 4-* Mains on/off 4-2 Function at Mains Imbalance *[0] Trip [] Warning [2] Disabled [3] Derate 4-2* Reset Functions 4-20 Reset Mode *[0] Manual reset [] Automatic reset x [2] Automatic reset x 2 [3] Automatic reset x 3 [4] Automatic reset x 4 [5] Automatic reset x 5 [6] Automatic reset x 6 [7] Automatic reset x 7 [8] Automatic reset x 8 [9] Automatic reset x 9 [0] Automatic reset x 0 [] Automatic reset x 5 [2] Automatic reset x 20 [3] Infinite auto reset 4-2 Automatic Restart Time 0-600s, * Operation Mode *[0] Normal operation [2] Initialisation 4-27 Action At Inverter Fault [0] Off *[] On 4-28 Production Settings *[0] No action [] Service reset [3] Software Reset 4-29 Service Code 0-0x7FFFFFFF, * 0 4-3* Current Limit Ctrl. 4-4* Energy Optimising 4-40 VT Level 40-90%, * 90% 4-4 AEO Minimum Magnetisation 40-75%, * * Environment 4-50 RFI Filter [0] Off *[] On 4-5 DC-link Voltage Compensation [0] Off *[] On 4-52 Fan Control *[0] Auto [4] Auto Low temp env 4-53 Fan Monitor [0] Disabled *[] Warning [2] Trip 4-55 Output Filter *[0] No Filter [] Sine-Wave Filter [3] Sine-Wave Filter with Feedback 4-63 Min Switch Frequency - 6kHz, * 5-** Drive Information 5-0* Operating Data 5-00 Operating Hours , * Running Hours , * kwh Counter , * Power Up's , * Over Temp's , * Over Volt's , * Reset kwh Counter *[0] Do not reset [] Reset counter 5-07 Reset Running Hours Counter *[0] Do not reset [] Reset counter 5-3* Fault Log 5-30 Fault Log: Error Code 0-255, * 0 5-4* Drive Identification 5-40 FC Type 5-4 Power Section 5-42 Voltage 5-43 Software Version 5-44 OrderedTypeCode 5-46 Frequency Converter Ordering No 5-47 Power Card Ordering No 5-48 LCP Id No 5-49 Software ID Control Card 5-50 Software ID Power Card 5-5 Frequency Converter Serial Number 5-53 Power Card Serial Number 6-** Data Readouts 6-0* General Status 6-00 Control Word , * Reference [Unit] , * Reference % , * Status Word , * Main Actual Value [%] , * Custom Readout , * * Motor Status 6-0 Power [kw] , , * Power [hp] , * * Drive Status 6-30 DC Link Voltage , * Heatsink Temp , * Inverter Thermal 0-255%, * Inv. Nom. Current , * Inv. Max. Current SL Controller State 0-255, * 0 6-5* Ref. and Feedb External Reference %, * Feedback , * * Inputs and Outputs 6-60 Digital input , * Terminal 53 Setting *[0] Current mode [] Voltage mode 6-62 Analog Input , * Terminal 54 Setting *[0] Current mode [] Voltage mode 6-64 Analog Input , * Analog Output 42 [ma] , * Digital Output 6-72 Counter A , * Counter B , * Analog output mA, * 0 6-8* Fieldbus / FC Port 6-86 FC Port REF , * 0 6-9* Diagnosis Readouts 6-90 Alarm Word 0-0xFFFFFFFFUL, * Alarm Word 2 0-0xFFFFFFFFUL, * Warning Word 0-0x7FFFFFFFUL, * Warning Word 2 0-0x7FFFFFFFUL, * Ext. Status Word 0-0x7FFFFFFFUL, * Ext. Status Word 2 0-0x7FFFFFFFUL, * 0 8-**Extended Motor Data 8-* Firemode Log 8-0 Firemode log: Event 0-255, *0 20-** FC Closed Loop 20-0* Feedback Feedback Source *[0] No function [] Analog in 53 [2] Analog in 54 [00] Bus Feedback MG.8.A VLT is a registered Danfoss trademark 25

27 Parameter Overview 20-0 Feedback Conversion *[0] Linear [] Square root 20-8* PI Basic Setting 20-8 Process PI Normal/ Inverse Control *[0] Normal [] Inverse Process PI Start Speed[Hz] , * On Reference Bandwidth 0-200%, * * PI Controller 20-9 PI Anti Windup [0] Off *[] On PI Proportional Gain , * PI Integral Time s, * Process PI Feed Forward Factor 0-400%, * 0 22-** Appl. functions 22-4* Sleep mode Minimum Run Time 0-600s, * Minimum Sleep Time 0-600s, * Wake-Up Speed [Hz] , * Wake-Up Ref./FB difference 0-00%, * Setpoint Boost %, * Maximum Boost Time 0-600s, * Sleep Speed [Hz] , * * Broken Belt Detection Broken Belt Detection *[0] Off [] Warning [2] Trip 22-6 Broken Belt Torque 5-00%, * Broken Belt Delay 0-600s, * 0 24-** Appl. functions * Fire mode Fire Mode Function *[0] Disabled [] Enabled Run Forward [2] Enabled Run Reverse [3] Enable-Coast [4] Enabled - Run Fwd/Rev Fire Mode Preset Reference %, * Fire Mode Alarm Handling *[] Trip, Critical Alarms [2] Trip, All Alarms/Test 24-* Drive Bypass 24-0 Drive Bypass Function *[0] Disabled [2] Enabled (Fire Mode only) 24- Bypass Delay Timer 0-600s, * 0.6 Warnings and Alarms Fault number Alarm/ Warning Bit Number Fault text Warning Alarm 2 6 Live zero error X X Trip locked 4 4 Mains ph. loss X X X Cause of problem Signal on terminal 53 or 54 is less than 50% of value set in par. 6-0, 6-2, 6-20 or See also parameter group 6-0X Missing phase on supply side or too high voltage imbalance. Check supply voltage. See parameter DC over volt X X Internediate circuit voltage exceeds limit. 8 0 DC under volt X X Inverter Intermediate circuit voltage drops below voltage warning low limit. overload X X More than 00% load for too long. Motor ETR over X X 7 Motor th over X X Motor is too hot due to more than 00% load for too long. See parameter -90 Thermistor or thermistor connection is disconnected. See parameter 3 5 Over Current X X X Inverter peak current limit is exceeded. 4 2 Earth Fault X X Discharge from output phases to ground. 6 2 Short Circuit X X Short-circuit in motor or on motor terminals. 7 4 Ctrl.word TO X X -90. No communication to frequency converter. See parameter group Fan Fault X X The fan is not working (Only on 400V kw units) U phase loss X X Motor phase U is missing. Check the phase. See parameter V phase loss X X Motor phase V is missing. Check the phase. See parameter W phase loss X X Motor phase W is missing. Check the phase. See parameter Internal fault X X Contact your local Danfoss supplier Earth Fault X X Discharge from output phases to ground Control 8-0X Voltage Fault X X X 24 V DC may be overloaded. VDD Supply Low X X Control voltage low. Please contact your local Danfoss supplier 26 MG.8.A VLT is a registered Danfoss trademark

28 Fault number Alarm/ Warning Bit Number Fault text Warning Alarm AMA Calibration Trip locked Cause of problem failed X Contact your local Danfoss supplier. AMA Unom,Inom X The setting of motor voltage, motor current and motor power is presumably wrong. Check the settings. 52 AMA low Inom X The motor current is too low. Check the settings AMA big motor X The motor is too big for the AMA to be carried out AMA small mot X The motor is too small for the AMA to be carried out AMA par. range X AMA user The parameter values found from the motor are outside acceptable range interrupt X The AMA has been interrupted by the user 57 AMA timeout X Try to start the AMA again a number of times, until the AMA is carried out. Please note that repeated runs may heat the motor to a level where the resistance Rs and Rr are increased. In most cases, however, this is not critical 58 AMA internal X X Contact your local Danfoss supplier Current limit X The current is higher than the value in par. 4-8 Current Limit External Interlock X Heat sink Temperature Low X Pwr. Card Temp X X X Illegal power External interlock has been activated. To resume normal operation, apply 24V DC to the terminal programmed for external interlock and reset the frequency converter (via serial communication, digital I/O, or by pressing reset button on keypad). This warning is based on the temperature sensor in the IGBT module (Only on 400V kw units). The temperature sensor on the power card is either too hot or too cold. section configuration X X Internal fault. Contact your local Danfoss supplier. Drive initialised X All parameter settings are initialized to default settings. Auto DC Braking X The drive is auto DC braking Broken Belt X X Torque is below the torque level set for no load, indicating a broken belt. See parameter group Fire Mode X Fire mode has been activated 202 Fire Mode Limits Exceeded X Fire Mode has suppressed one or more warranty voiding alarms 250 New sparepart X X 25 New Typecode X X The power or switch mode power supply has been exchanged. (Only on 400V kw units). Contact your local Danfoss supplier The frequency converter has a new type code (Only on 400V kw units). Contact your local Danfoss supplier. MG.8.A VLT is a registered Danfoss trademark 27

29 .7 General Specifications.7. Mains Supply 3 x V AC Frequency converter PK2 PK3 PK7 PK P2K2 P3K P5K5 P7K5 PK P5K P8K P22K P30K P37K P45K Typical shaft output (kw) Typical shaft output (hp) IP20 frame H H H H H2 H3 H4 H4 H5 H6 H6 H7 H7 H8 H8 Max. cable size in terminals (mains, motor) [mm 2 /AWG] 4/0 4/0 4/0 4/0 4/0 4/0 6/6 6/6 6/6 35/2 35/2 50/ 50/ 95/0 20/ (4/0) Output current 30BB C ambient temperature Continuous (3x V) [A] Intermittent (3x V)[A] RELAY 2 Max. input current 30BB633.0 Continuous (3x V) [A] Intermittent (3x V)[A] / / / / / / / / / / RELAY 2 Output current Max. mains fuses See.3.6 Fuses Estimated power 2/ 5/ 2/2 48/6 80/ 97/ 82/ 229/ 369/ loss [W], Best case/typical ) Weight enclosure IP20 [kg] Efficiency [%], Best case/typical 97.0 / / / / / / / / / C ambient temperature Continuous (3x V) [A] Intermittent (3x V) [A] ) At rated load conditions 28 MG.8.A VLT is a registered Danfoss trademark

30 .7.2 Mains Supply 3 x VAC Frequency converter PK37 PK75 PK5 P2K2 P3K0 P4K0 P5K5 P7K5 PK P5K P8K P22K P30K P37K P45K P55K P75K P90K Typical shaft output (kw) Typical shaft output (hp) IP20 frame H H H H2 H2 H2 H3 H3 H4 H4 H5 H5 H6 H6 H6 H7 H7 H8 Max. cable size in terminals (mains, motor) [mm 2 /AWG] Output current RELAY 2 Continuous (3x V)[A] 4/0 4/0 4/0 4/0 4/0 4/0 4/0 4/0 6/6 6/6 6/6 6/6 35/2 35/2 35/2 50/ 95/0 20/25 40 C ambient temperature MCM 30BB632.0 Max. input current Intermittent (3x V)[A] Continuous (3x V)[A] Intermittent (3x V)[A] BB633.0 RELAY 2 Continuous (3x V)[A] Intermittent (3x V)[A] Continuous (3x V)[A] Intermittent (3x V)[A] Max. mains fuses See 5..4 Fuses MG.8.A VLT is a registered Danfoss trademark 29

31 Frequency converter PK37 PK75 PK5 P2K2 P3K0 P4K0 P5K5 P7K5 PK P5K P8K P22K P30K P37K P45K P55K P75K P90K Estimated power loss [W], Best case/typical ) 3/5 2/6 46/57 46/58 66/83 95/8 04/3 59/9 248/27 353/37 42/45 475/ / / / / / / / / / / / /97.8 Weight enclosure IP20kg] 4.4/ / /2. 7.3/ / / / / / / / / / / / / /97. 6 Efficiency [%], Best case/typical 97.8/97. 3 Output current 50 C ambient temperature Continuous (3x V) [A] Intermittent (3x V) [A] Continuous (3x V) [A] Intermittent (3x V) [A] 30 MG.8.A VLT is a registered Danfoss trademark

32 .7.3 Mains Supply 3 x VAC Frequency converter P22K P30K P37K P45K P55K P75K P90K Typical shaft output (kw) Typical shaft output (hp) IP54 frame I6 I6 I6 I7 I7 I8 I8 Max. cable size in terminals (mains, motor) [mm 2 /AWG] 35/2 35/2 35/2 50/ 50/ 95/(3/0) 20/(4/0) Output current RELAY 2 30BB632.0 Max. input current Continuous (3x V)[A] Intermittent (3x V)[A] Continuous (3x V)[A] Intermittent (3x V)[A] 40 C ambient temperature RELAY 2 Max. mains fuses 30BB633.0 Continuous (3x V)[A] Intermittent (3x V)[A] Continuous (3x V)[A] Intermittent (3x V)[A] Frequency converter P22K P30K P37K P45K P55K P75K P90K Estimated power loss [W], Best case/typical ) Weight enclosure IP54kg] Efficiency [%], Best case/typical Output current Continuous (3x V) [A] Intermittent (3x V) [A] Continuous (3x V) [A] Intermittent (3x V) [A] 50 C ambient temperature MG.8.A VLT is a registered Danfoss trademark 3

33 .7.4 Mains Supply 3 x VAC Frequency converter P2K2 P3K0 P5K5 P7K5 PK P5K P22K P30K P45K P55K P75K P90K Typical shaft output (kw) Typical shaft output (hp) IP frame Ip20 Ip20 Ip20 Ip20 Ip20 Ip20 Ip20 Ip20 Ip20 Ip20 Ip20 Ip20 Max. cable size in terminals (mains, motor) [mm 2 / AWG] 4/0 4/0 4/0 4/0 0/8 0/8 35/2 35/2 50/ 50/ 95/0 20/ (4/0) Output current RELAY 2 30BB632.0 Max. input current 40 C ambient temperature Continuous (3x V)[A] Intermittent (3x V)[A] Continuous (3x55-600V)[A] Intermittent (3x55-600V)[A] RELAY 2 30BB633.0 Continuous (3x V)[A] Intermittent (3x V)[A] Continuous (3x55-600V)[A] Intermittent (3x55-600V)[A] Max. mains fuses Estimated power loss [W], Best case/typical ) Weight enclosure IP54kg] Efficiency [%], Best case/typical Output current 50 C ambient temperature Continuous (3x V)[A] Intermittent (3x V)[A] Continuous (3x55-600V)[A] Intermittent (3x55-600V)[A] MG.8.A VLT is a registered Danfoss trademark

34 .7.5 EMC Test Results The following test results have been obtained using a system with a frequency converter, a screened control cable, a control box with potentiometer, as well as a motor screened cable. RFI Filter Type Conduct emission. Maximum shielded cable length Radiated emission Housing, trades and Industrial Housing, trades and Industrial environment light industries environment light industries EN 550 Class A2 EN 550 Class A EN 550 Class B EN 550 Class A EN 550 Class B Without With external external filter filter H4 RFI filter (Class A) 0.25-kW 3x V IP kW 3x V IP20 H2 RFI filter (Class A2) Without With Without With Without With external external external external external external filter filter filter filter filter filter Without With external external filter filter 25m 50m 20m Yes Yes - 25m 50m 20m Yes Yes kW 3x V IP20 25m no kW 3x V IP20 25m no kW 3x V IP54 25m no - H3 RFI filter (Class A/B).5-45kW 3x V IP20 50m 20m yes kW 3x V IP20 50m 20m yes kW 3x V IP54 50m 0m yes - MG.8.A VLT is a registered Danfoss trademark 33

35 Protection and features Electronic thermal motor protection against overload. Temperature monitoring of the heatsink ensures that the frequency converter trips in case of overtemperature. The frequency converter is protected against short-circuits between motor terminals U, V, W. If a motor phase is missing, the frequency converter trips and issues an alarm. If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load). Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high. The frequency converter is protected against earth faults on motor terminals U, V, W. Mains supply (L, L2, L3) Supply voltage V ±0% Supply voltage V ±0% Supply voltage V ±0% Supply frequency 50/60Hz Max. imbalance temporary between mains phases 3.0% of rated supply voltage True Power Factor (λ) 0.9 nominal at rated load Displacement Power Factor (cosφ) near unity (> 0.98) Switching on the input supply L, L2, L3 (power-ups) enclosure frame H-H5 Max. 2 times/min. Switching on the input supply L, L2, L3 (power-ups) enclosure frame H6-H8 Max. time/min. Environment according to EN overvoltage category III/pollution degree 2 The unit is suitable for use on a circuit capable of delivering not more than RMS symmetrical Amperes, 240/480V maximum. Motor output (U, V, W) Output voltage Output frequency Switching on output Ramp times 0-00% of supply voltage 0-200Hz (VVC+), 0-400Hz (u/f) Unlimited sec. Cable lengths and cross sections Max. motor cable length, screened/armoured (EMC correct installation) Max. motor cable length, unscreened/unarmoured Max. cross section to motor, mains* Cross section DC terminals for filter feedback on enclosure frame H-H3 Cross section DC terminals for filter feedback on enclosure frame H4-H5 Maximum cross section to control terminals, rigid wire Maximum cross section to control terminals, flexible cable Minimum cross section to control terminals *See tables for mains supply for more information See chapter EMC test results 50m 4mm 2 /AWG 6mm 2 /6AWG 2.5mm 2 /4AWG) 2.5mm 2 /4AWG) 0.05mm 2 /30AWG Digital inputs: Programmable digital inputs 4 Terminal number 8, 9, 27, 29 Logic PNP or NPN Voltage level 0-24V DC Voltage level, logic '0' PNP < 5V DC Voltage level, logic '' PNP > 0V DC Voltage level, logic '0' NPN > 9V DC Voltage level, logic '' NPN < 4V DC Maximum voltage on input 28V DC Input resistance, Ri Approx. 4 k Digital input 29 as thermistor input Fault: > 2.9kΩ and no fault: < 800Ω 34 MG.8.A VLT is a registered Danfoss trademark

36 Analog inputs Number of analog inputs 2 Terminal number 53, 54 Terminal 53 mode Parameter 6-9: = voltage, 0 = current Terminal 54 mode Parameter 6-29: = voltage, 0= current Voltage level 0-0V Input resistance, Ri approx. 0kΩ Max. voltage 20V Current level 0/4 to 20mA (scalable) Input resistance, Ri <500Ω Max. current 29mA Analog output Number of programmable analog outputs 2 Terminal number 42, 45 ) Current range at analog output 0/4-20mA Max. load to common at analog output 500Ω Max. voltage at analog output 7V Accuracy on analog output Max. error: 0.4% of full scale Resolution on analog output 2 bit ) Terminal 42 and 45 can also be programmed as digital outputs. Digital output Number of digital outputs 2 Terminal number 42, 45 ) Voltage level at digital output 7V Max. output current at digital output 20mA Max. load at digital output kω ) Terminals 42 and 45 can also be programmed as analog output. Control card, RS-485 serial communication Terminal number 68 (P, TX+, RX+), 69 (N, TX-, RX-) Terminal number 6 Common for terminals 68 and 69 Control card, 24V DC output: Terminal number 2 Max. load enclosure frame H-H8 80mA Relay output Programmable relay output 2 Relay 0 and (NC), 0-02 (NO), (NC), (NO) Max. terminal load (AC-) ) on 0-02/04-05 (NO) (Resistive load) 250V AC, 3A Max. terminal load (AC-5) ) on 0-02/04-05 (NO) (Inductive cosφ 0.4) 250V AC, 0.2A Max. terminal load (DC-) ) on 0-02/04-05 (NO) (Resistive load) 30V DC, 2A Max. terminal load (DC-3) ) on 0-02/04-05 (NO) (Inductive load) 24V DC, 0.A Max. terminal load (AC-) ) on 0-03/04-06 (NC) (Resistive load) 250V AC, 3A Max. terminal load (AC-5) ) on 0-03/04-06 (NC) (Inductive cosφ 0.4) 250V AC, 0.2A Max. terminal load (DC-) ) on 0-03/04-06 (NC) 30V DC, 2A (Resistive load) Min. terminal load on 0-03 (NC), 0-02 (NO) 24V DC 0mA, 24V AC 20mA Environment according to EN Overvoltage category III/pollution degree 2 ) IEC parts 4 and 5. Control card, 0V DC output Terminal number 50 Output voltage 0.5V ±0.5V Max. load 25mA MG.8.A VLT is a registered Danfoss trademark 35

37 All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Surroundings Enclosure IP20 Enclosure kit available IP2, TYPE Vibration test.0g Max. relative humidity 5% - 95% (IEC ; Class 3K3 (non-condensing) during operation Aggressive environment (IEC ), coated (standard) frame H-H5 Class 3C3 Aggressive environment (IEC ), non-coated frame H6-H0 Class 3C2 Aggressive environment (IEC ), coated (optional) frame H6-H0 Class 3C3 Test method according to IEC H2S (0 days) Ambient temperature See max. output current at 40/50 C in the tables mains supply Derating for high ambient temperature, see section on special conditions Minimum ambient temperature during full-scale operation 0 C Minimum ambient temperature at reduced performance, enclosure frame H-H5-20 C Minimum ambient temperature at reduced performance, enclosure frame H6-H0-0 C Temperature during storage/transport /70 C Maximum altitude above sea level without derating 000m Maximum altitude above sea level with derating 3000m Derating for high altitude, see section on special conditions Safety standards EN/IEC , UL 508C EMC standards, Emission EN , EN /4, EN 550, IEC EN , EN /2, EN , EN , EN , EN , EN EMC standards, Immunity Special Conditions.8. Derating for Ambient Temperature The ambient temperature measured over 24 hours should be at least 5 C lower than the max. ambient temperature. If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased..8.2 Derating for Low Air Pressure The cooling capability of air is decreased at low air pressure. For altitudes above 2000m, please contact Danfoss regarding PELV. Below 000m altitude no derating is necessary, but above 000m the ambient temperature or the maximum output current should be decreased. Decrease the output by % per 00m altitude above 000m or reduce the max. ambient temperature by degree per 200m..9 Options for VLT HVAC Basic Drive FC 0 For options please see the Design Guide. 36 MG.8.A VLT is a registered Danfoss trademark

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