Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads.

Transcription

1 HFWLRQ HFWLRQ *HQHUDO,QIRUPDWLRQ Use the mechanical assembly drawings when troubleshooting or replacing components and use the associated parts list when ordering replacement parts. Item parts that do not have associated part numbers are not available and need to be ordered using the next highest assembly number. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. L Rev. //0 ZM/ZM Maintenance Manual Page -

2 HFWLRQ Table -. Main Printer Assemblies M Electronics Cover M Front Panel Assembly Maintenance Kit 0M Static Brush Assembly Kit (ZM) (See Figure -) 0-M Kit, Maintenance Static Brush (ZM) (See Figure -) Cover, Rear (ZM) 0 Cover, Rear (ZM) 00M Kit, Maintenance Ribbon Take-Up (ZM) M Kit, Maintenance Ribbon Take-Up (ZM) 0M Kit, Maintenance Hanger (ZM) M Kit, Maintenance Hanger (ZM) 0M Assembly, Ribbon Supply Maintenance Kit (ZM) 0M Assembly, Ribbon Supply Maintenance Kit (ZM) M Kit, Maintenance Dancer (See Figure -) (ZM) Kit, Maintenance Dancer (See Figure -) (ZM) M Kit, Maintenance Printhead Mechanism w/ Printhead (0 dpi) (ZM) (See Figure -. ) 0 M Kit, Maintenance Optical Media Sensor (Transmissive) M Kit, Maintenance Ribbon/Head Open Sensor 0M Kit, Maintenance Media Door (ZM) 0M Kit, Maintenance Media Door (ZM) 0M Kit, Maintenance Shaft Platen (ZM) (See Figure -) 0M Kit, Maintenance Shaft Platen (ZM) (See Figure -) 0-0 Plate, Ribbon Stripe (ZM) 0- Plate, Ribbon Stripe (ZM) 0 Rubber Bumper N/A Base N/A Mainframe Cover, Front (ZM) 0 Cover, Front (ZM) N/S M Print Mechanism Latch Kit (See Figure -0 for Assembly breakdown) N/S Cutter Kit Option (ZM) (See Figure -) N/S Cutter Kit Option (ZM) (See Figure -) N/S Flash Memory Kit Option ( Mb) (See Figure -) N/S Flash Memory Kit Option ( Mb) (See Figure -) N/S Memory Card (PCMCIA) Interface Option (See Figure -) N/S 00M Z Series Hardware Kit (Not Illustrated) N/S: Not Shown Page - ZM/ZM Maintenance Manual L Rev. //0

3 Maintenance and Assembly Drawings Section 0 Figure -. Main Printer Assemblies L Rev. //0 ZM/ZM Maintenance Manual -

4 Section Maintenance and Assembly Drawings Table -. Electronics Maintenance Kits Item Part Number Description Quantity Plate, Back Cover, w/pcmcia Port Plate, Back Cover, w/o PCMCIA Port Screw, M X 0 M Power Supply Board Maintenance Kit 0 Insulator, Pad Pad, Clamp Insulator, Electric Barrier 0 Clamp, Heatsink Power Supply PCMCIA Kit (Optional) 0 Screw, M X **N/A Screw, M x 0 Bracket, CPU Support Q000 Tie Wrap 0M Main Logic Board Maintenance Kit 0 Screw, -0, Pan Head 0 Washer, Flat Standoff 00 Clamp, Cable Flat **N/A Screw, Hex M x 0. x Memory Card (PCMCIA) Interface Option Kit **N/A Washer, Insulated 0 **N/A Standoff **N/A Memory Card (PCMCIA) Interface **N/A Plate, Stud **N/A Fastener, Push-In 0 Connector, Elastomeric for PCMCIA Interface 0 Nut, Thumb for PCMCIA Interface *N/S 00 Cable, PSU-MLB *N/S: Not Shown ** Figure -. Electronics Maintenance Kits - ZM/ZM Maintenance Manual //0 L Rev.

5 HFWLRQ Table -. (Reflective) Media Sensor Assembly Maintenance Kit REF 0M Kit, Maintenance Media Sensor Assembly (Reflective) N/A. Media Sensor Assembly Q000. Tie Wrap Figure -. (Reflective) Media Sensor Assembly Maintenance Kit L Rev. //0 ZM/ZM Maintenance Manual Page -

6 HFWLRQ Table -. Platen Assembly HW Screw, M. x. M Kit, Maintenance Optical (Transmissive) Media Sensor M Kit, Maintenance Media Edge Guide HW Washer, Nylon 0M Kit, Assembly (Reflective) Media Sensor (See Figure -. ) 0M Kit, Maintenance Platen Roller Shaft (ZM) (See Figure -. ) 0M Kit, Maintenance Platen Roller Shaft (ZM) (See Figure -. ) M Kit, Maintenance Ribbon/Head Open Sensor 0 Washer, Flat, 0.00 x 0. x 0.00 *HW Screw, M x 0. x 0 0 M Peel Tear Bar (ZM) 0 M Peal Tear Bar (ZM) Screw, M x mm N/A Washer, Nylon 0. x 0. x 0.00 HW00 Washer, Flat.00 x. x.00 N/A Screw, M x 0. x mm Hex Head *HW Screw, M x 0. x 0 mm Thread M Kit, Maintenance Latch (See Figure -0. ) *Minimum Quantity of Minimum Quantity of Page - ZM/ZM Maintenance Manual L Rev. //0

7 HFWLRQ 0 Figure -. Platen Assembly L Rev. //0 ZM/ZM Maintenance Manual Page -

8 HFWLRQ Table -. Platen Roller Shaft Maintenance Kit REF 0M Kit, Maintenance Platen Roller, ZM REF 0M Kit, Maintenance Platen Roller, ZM N/A Roller, Platen Shaft N/A Bearing, Platen N/A Spring, Clip N/A Washer, Spring Figure -. Platen Roller Shaft Maintenance Kit Page - ZM/ZM Maintenance Manual L Rev. //0

9 HFWLRQ Table -. Printhead Housing Maintenance Kit M Kit, Maintenance Printhead Housing (0 dpi printhead) ZM 0M Kit, Maintenance Cable Printhead inch M Kit, Maintenance Cable Printhead inch 00M Kit, Maintenance Printhead 00 dpi (ZM) 000M Kit, Maintenance Printhead 0 dpi (ZM) 00M Kit, Maintenance Printhead 0 dpi (ZM) 0M Kit, Maintenance Printhead 00 dpi (ZM) *HW0. Screw, Printhead Mounting N/S 0M Kit, Maintenance Printhead Hardware inch N/S N/A. Cable, Braid inch N/S N/A. Spring, Compression 0. x.00 x. N/S 0-0. Plate, Ribbon Strip (ZM) N/S 0-. Plate, Ribbon Strip (ZM) N/S: Not Shown *Minimum Quantity of Printhead Ground Printhead Data Printhead Power Figure -. Printhead Housing Maintenance Kit L Rev. //0 ZM/ZM Maintenance Manual Page -

10 HFWLRQ Table -. Static Brush Assembly Maintenance Kit REF 0M Kit, Maintenance Static Brush Assembly (ZM) REF 0M Kit, Maintenance Static Brush Assembly (ZM) HW00. Screw, M x Washer, Star M. Brush, Ribbon Static Brush, Ribbon Static N/A. Bracket, Ribbon Static Brush *HW. Screw, M x 0. x 0 mm *Minimum Quantity of Minimum Quantity of 0 Figure -. Static Brush Assembly Maintenance Kit Page -0 ZM/ZM Maintenance Manual L Rev. //0

11 HFWLRQ Minimum Quantity of Minimum Quantity of 0 Table -. Dancer Assembly Maintenance Kit M Kit, Maintenance Dancer Assembly (ZM) (Sold as a Complete Assembly only for ZM) M Kit, Maintenance Dancer Assembly (ZM) N/A. Bearing, 0. x 0. x 0.0 N/A. Spring, Torsion N/A. Dancer HW0. Ring, External Crescent, 0. N/A Shaft, Dancer HW Washer, 0. x 0. x 0.0 HW0 Screw, Cap M x 0. Figure -. Dancer Assembly Maintenance Kit L Rev. //0 ZM/ZM Maintenance Manual Page -

12 HFWLRQ Minimum Quantity of Minimum Quantity of 0 Table -. Ribbon Supply Assembly Maintenance Kit REF 0M Kit, Maintenance Ribbon Supply, ZM REF 0M Kit, Maintenance Ribbon Supply, ZM HW0 Screw, Cap, M x 0. HW Washer, 0. x 0. x 0.0 N/A Shaft, Ribbon Supply 0 Washer, 0.00 x 0. x 0.00 HW0 Ring, Crescent, Ext. N/A Spindle, Inner N/A Blade, Spindle N/A Spring, Tension HW Screw, Set Cup, M x 0. 0 N/A Cup, Spring Clutch HW00 Screw, M x 0. N/A Blade N/A Spindle, Inner N/A Spindle, Outer 0 ZM 0 ZM 0 Figure -. Ribbon Supply Maintenance Kit Page - ZM/ZM Maintenance Manual L Rev. //0

13 HFWLRQ Table -0. Print Mechanism Latch Kit REF M Kit, Latch Print Mechanism REF. Cap, Strike Plate N/A. Latch, Strike Plate 0. Washer, Flat M Q00. Screw, M x 0 Cp Hx H Bo *HW. Screw, M x 0. x 0 mm. Cover, Latch Plate N/A. Latch N/A. Spring, Compression N/A. Pin, Slot Spring *Minimum Quantity of Figure -0. Print Mechanism Latch Kit L Rev. //0 ZM/ZM Maintenance Manual Page -

14 HFWLRQ *Minimum Quantity of Minimum Quantity of 0 Table -. Drive System Belts/Pulleys M Kit, Maintenance Clutch Ribbon Take-Up N/A. Hub, Clutch N/A. Gear, Clutch N/A. Bearing, Clutch N/A. Spring, Return N/A Washer, Nylon Flat, 0. x 0. x 0.0 N/A Washer, Flat 0. x 0. x 0.0 Collar, Shaft 0. x 0.0 HW. Screw, Set, M X M Kit, Maintenance Drive System N/A. Gear, Compound N/A. Gear, Intermediate. Belt, 00P Tcndtv PU N/A. Pulley, Compound HW0. Screw, Set M x 0. x 0 mm N/A Nut, Adjusting *HW Screw, M x 0. HW0 Screw, Cap, M x 0. x mm M Kit, Maintenance Stepper Motor 0 HW Screw, M x 0. x mm N/A Screw, M x 0 Page - ZM/ZM Maintenance Manual L Rev. //0

15 HFWLRQ 0 0 Note: Gear # and Pulley # are Pictured for 0 dpi. The Small Part Facing Out. For 00 dpi they must be turned around. The Large Part Facing Out. Figure -. Drive System Belts/Pulleys L Rev. //0 ZM/ZM Maintenance Manual Page -

16 HFWLRQ Table -. Cutter Kit (Option) Kit, Optional Cutter, (ZM) Kit, Optional Cutter, (ZM) 0. Tray, Catch (ZM). Tray, Catch (ZM) M. Cutter Cover and PC Board Assembly (ZM).. Cutter Cover (ZM) M. Cutter Cover and PC Board Assembly (ZM). Cutter Cover (ZM) 0M. Kit, Module Cutter (ZM) 0M. Kit, Module Cutter (ZM) N/A. Screw, M 0. Cable, Cutter. Screw, Socket Head M x 0 0. Static Brush, Cutter (ZM) 0. Static Brush, Cutter (ZM) Motor Connector Figure -. Cutter Kit (Optional) Page - ZM/ZM Maintenance Manual L Rev. //0

17 HFWLRQ Table -. Value Peel Assembly (Optional) 00M Kit, Maintenance Value Peel, ZM 00-M Kit, Maintenance Value Peel, ZM. Screw, M x mm M Kit, Maintenance Value Peel Pinch Roller, ZM M Kit, Maintenance Value Peel Pinch Roller, ZM 00. E-Ring, mm N/A. Bearing N/A. Roller, Pinch N/S. Brush, Value Peel Static ZM N/S. Brush, Value Peel Static ZM N/S: Not Shown Figure -. Value Peel Assembly L Rev. //0 ZM/ZM Maintenance Manual Page -

18 HFWLRQ Table -. Liner Take-up Assembly (ZM Only) M Kit, ZM Liner Take-up. Cable, Motor *HW. Screw, M x 0 mm 0. E-ring *Minimum Quantity of NOTE: The Liner Take-up is Only Available for the ZM!!! Figure -. Liner Take-up Assembly (ZM Only) Page - ZM/ZM Maintenance Manual L Rev. //0

19 HFWLRQ Table -. Power Rewind/Peel (Option) 0 Kit, Power Rewind/Peel, ZM 0 Kit, Power Rewind/Peel, ZM M. Kit, Maintenance Motor/Spindle ZM M. Kit, Maintenance Motor/Spindle ZM 0M. Kit, Maintenance PCB DC Motor M. Cable, Media Rewind Q000.. Cable Tie 0.0 W x. L M. Kit, Maintenance Power Peel, ZM M. Kit, Maintenance Power Peel, ZM *HW. Screw, M x 0. x 0 mm N/A. Pan *Minimum Quantity of Figure -. Power Rewind/Peel Option L Rev. //0 ZM/ZM Maintenance Manual Page -

20 HFWLRQ Table -. Value Peel Rewind Kit (Released in Fourth Quarter 00) 00 Kit, Rewind/Peel, ZM Factory Install Only Kit, Power Rewind/Peel, ZM 00M. Kit, Maintenance Motor/Spindle ZM 00-M. Kit, Maintenance Motor/Spindle ZM 00M. Kit, Maintenance Value Peel Rewind PCB M. Cable, Media Rewind Q000.. Cable Tie 0.0 W x. L 00. Kit, Peel, ZM 00-. Kit, Peel, ZM *HWW. Screw, M x 0. x 0 mm N/A. Pan Figure -. Value Peel Rewind Kit Page -0 ZM/ZM Maintenance Manual L Rev. //0

21 F T MU MU NG NG NG NG DR DR DR CANCEL ATTN TEST SYNC F T MU MU NG NG NG NG DR DR DR CANCEL ATTN TEST SYNC HFWLRQ Table -. Miscellaneous Options Item Part Number Description Qty Kit, Field Upgrade IBM Twinax. Assembly, PCB IBM Twinax 0. AP Cable, Ribbon 0 Option Signal 0. Assembly, Cable IBM Twinax Kit, Field Upgrade IBM Coax. Assembly, PCB IBM Coax 0. AP Cable, Ribbon 0 Option Signal. Cable, Coax Ext. IBM Kit, Upgrade ZebraNet II External 0 Kit, Upgrade ZebraNet II Internal. PA Cable, Internal 0. PA Cable Tape ZebraNet II 0. Grommet, Strip -/. PA 0 Base T Web Internal N/S Kit, Upgrade 00 dpi ZM N/S Kit, Upgrade 0 dpi ZM N/S Kit, Upgrade 0 dpi ZM N/S Kit, Upgrade 00 dpi ZM N/S: Not Shown 0 EPC B P E E L L L L A A A SPO 0 EPC B P E E L L L L A A A SPO TWINAX COAX 0 Figure -. Miscellaneous Options L Rev. //0 ZM/ZM Maintenance Manual Page -

22 HFWLRQ Page - ZM/ZM Maintenance Manual L Rev. //0