HARTING News 2007

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1 HARTING News 2007

2 People Power Partnership Quality Connections Worldwide HARTING was founded in 1945 by the family that still owns the company. Its headquarters are situated in Espelkamp, in Eastern Westphalia. Today, HARTING employs more than 2,400 people worldwide, including 300 engineers and scientists. Over 500 technical specialists are available to implement customer requirements. With subsidiaries in 25 countries and ten production plants, the company is one of the leading manufacturers of electrical and electronic connectors. The global HARTING network means that the company is always in close touch with the market and ideally placed to work together with its customers. As the market leader HARTING offers the benefits of just-in-time service and maintains close business relations with all of its key customers in the global marketplace. In more than one of its product areas, HARTING leads the field. HARTING products are manufactured using advanced, automated techniques, with CAD systems employed both in research and development and in tool-making. In matters of quality, HARTING is convinced that zero-defect production can only be achieved through fully automated processes. Our quality assurance organization and procedures are documented in accordance with EN ISO 9001 in a quality assurance manual. In 2006 HARTING became the first company worldwide to receive the new IRIS quality certificate (the International Railway Industry Standard). HARTING employs around 60 staff in quality assurance alone. The majority of these engineers and technicians are trained and qualified to standards laid down by the DGQ (German Association of Quality) or SAQ (Swiss Association of Quality).

3 HARTING News Contents Page Industrial Connectors Han Easy Hood Han PushPull Han PushPull RJ Han PushPull SCRJ Han PushPull Power 4/ Han PushPull RJ45 Metal Han PushPull Power 4/0 Metal HARTING PushPull HARTING PushPull Hybrid HARTING PushPull EasyInstall HARTING PushPull RJ HARTING PushPull Power 4/ HARTING PushPull Power 2/ HARTING PushPull LC duplex Han 4 A Quick Lock Han Q 5/0 Quick Lock Han Q 2/ Han Q 2/0 High Voltage Han K 4/ Han-Modular Han-Modular Pneumatic Module Han-Modular 70 A Module Han-Modular CD Module Han-Modular RJ45 Module Han-Modular C Module for 10 mm² Crimp Terminal Han Q 4/2 inserts with PCB Adapter Han Q 8/0 inserts with PCB Adapter Han Q Data RJ Han Thermocouple Han-INOX Han-Power S Metal Han M12 Crimp

4 HARTING News Contents Page Industrial Ethernet HARTING econ HARTING econ 2030-A HARTING econ 2040-A HARTING econ 2050-A HARTING econ HARTING econ 4080-B HARTING econ HARTING econ 9080-B HARTING scon HARTING scon 3100-AA HARTING pcon HARTING pcon A HARTING pcon B HARTING pcon HARTING pcon Electronic Connectors SEK male headers with straight press-in pins har-mik Bellows for SMC TCA Connectors General information AdvancedMC connectors for AdvancedTCA Power connectors for AdvancedTCA AdvancedMC connector for MicroTCA Power output connectors for MicroTCA Press-in tooling Signal integrity support Summary Catalogues Addresses

5 Han Easy Hood Size B Features Optimised handling for big wires or multiple cables Reduced wiring times Visible wiring Integrated cable gland Cord grip Captive screws Optimised cable entry Technical characteristics Material Surface Seal Conduit adaptor Aluminium die-cast powder-coated RAL 7037 (grey) NBR POM Limiting temperatures -40 C / +85 C Degree of protection accd. to DIN IP 65 Identification Part number Size Drawing Dimensions in mm Han Easy Hood Cable seal mm Cable seal mm Cable seal mm Cable seal mm Cable seal mm _ Thread adaptor M25 M32 Han Easy Hood side entry B 24 B Packaging content upper hood, lower hood, 3 fixing screws, cord grip, 2 screws for clamp fixing, 2 adaptors for guide pins and bushes Size a b c 16 B 100 mm 94 mm 112 mm 24 B 108 mm mm 139 mm

6 Han PushPull RJ45 Ethernet connector based on RJ45 Features HARTING PushPull technology Compact design High density Fast termination technique without tools PC board connection for device integration Complies with the requirements of the automation initiative of German domestic automobile manufacturers (AIDA) Technical characteristics Locking system PushPull technology Degree of protection IP 65 / IP 67 Mating face RJ45 accd. to IEC Cable diameter mm Wire gauge AWG flexible AWG solid Transmission characteristic Cat 5e Number of contacts 4, shielded Material of housing Plastic, black Flammability according to UL 94 V 0 Identification Part number Drawing Dimensions in mm Han PushPull RJ45 Connector set Cable side including hood and male insert HARTING RJ Industrial mm outer cable diameter PROFINET Identification: PROFINET O-Plug RJ Cable side including hood and male insert HARTING RJ Industrial 5-8 mm outer cable diameter Components device side bulkhead mounted housing Sealing Panel cut out Layout of printed circuit boards RJ45 female, solder variant, 90 angled

7 Han PushPull SCRJ Optical connector based on SCRJ Features HARTING PushPull technology Compact design High density Transceiver for device integration Complies with the requirements of the automation initiative of German domestic automobile manufacturers (AIDA) Technical characteristics Locking system PushPull technology Degree of protection IP 65 / IP 67 Mating face SCRJ accd. to IEC Fibre types Material of housing POF 2) 1 mm HCS 1) 200 µm / 230 µm MM 62.5 µm /125 µm MM 50 µm / 125 µm Plastic Flammability according to UL 94 V 0 Identification Part number Drawing Dimensions in mm Han PushPull SCRJ Connector set Cable side including hood and male insert with SC contacts for POF 1) 1 mm PROFINET Identification: PROFINET O-Plug SCRJ Cable side including hood and male insert with SC contacts for HCS 2) 200 µm / 230 µm on request Cable side including hood and male insert with SC contacts for glass fibre 50/60.5 µm / 125 µm on request Components device side bulkhead mounted housing optical transceiver not included Sealing Panel cut out Recommendation for transceiver and assembly manual on request 1) POF = Polymer-Optical Fibre 2) HCS = Hard Clad Silica (is registered trade mark of the SpecTran Corporation)

8 Han PushPull Power 4/0 Han-Quick Lock Power connector for device supply Features HARTING PushPull technology Compact design Finger safe Cable side: female - Crimp termination - Han-Quick Lock termination technology Field assembly without special tools Device side: male - Solder variant, angled Technical characteristics Locking system PushPull technology Protectiondegree IP 65 / IP 67 Number of contacts 4 + PE Electrical data accd. to DIN EN A 230/400 V 4 kv 3 Cable diameter 9-13 mm Termination Crimp (Han P contacts) Wire gauge mm² Termination Han-Quick Lock Wire gauge mm² Material of housing Plastic, black Flammability according to UL 94 V 0 Identification Part-Number Drawing Dimensions in mm Components device side Han PushPull Power 4/0 bulkhead mounted housing Sealing Panel cut out Male insert solder variant, 90 angled Layout of printed circuit boards Crimp contacts Han P female, silver plated for 0.5 mm² for 0.75 mm² for 1.0 mm² for 1.5 mm² for 2.5 mm² Locator Han P for crimping tool Removal tool for Han P

9 Han PushPull Power 4/0 Han-Quick Lock Connector set Identification Part-Number Drawing Dimensions in mm Cable side including hood and female insert with crimp termination order Han P crimp contacts separately Cable side including hood and female insert with Han-Quick Lock termination Han-Quick Lock Device side including hood and male insert with solder termination, angled Assembly manual Han-Quick Lock Assembly Attention: While pushing the slide, please continue to push wire into the contact chamber. Removal

10 Han PushPull RJ45 Metal Available by September 2007 Ethernet connector based on RJ45 Features HARTING PushPull technology Compact design High density Fast termination technique without tools PC board connection for device integration Complies with the requirements of the automation initiative of German domestic automobile manufacturers (AIDA) Technical characteristics Locking system PushPull technology Degree of protection IP 65 / IP 67 Mating face RJ45 accd. to IEC Cable diameter Wire gauge Transmission characteristics Number of contacts Material of housing 4-11 mm AWG flexible AWG solid Cat 5e 4, shielded Zinc die cast, nickel plated Identification Part number Drawing Dimensions in mm Han PushPull RJ45 Metal Connector set Panel cut out Cable side including hood and male insert HARTING RJ Industrial PROFINET Identification: PROFINET O-Plug RJ Components device side bulkhead mounted housing plastic Sealing Panel cut out Layout of printed circuit boards RJ45 female, solder variant, 90 angled

11 Han PushPull Power 4/0 Metal Han-Quick Lock Available by September 2007 Power connector for the device supply Features HARTING PushPull technology Compact design Finger safe contact design Cable side: female - Crimp termination - Han-Quick Lock termination technology Field assembly without special tools Device side: male - solder variant, angled Technical characteristics Locking system PushPull technology Degree of protection IP 65 / IP 67 Number of contacts 4 + PE Electrical Data accd. to DIN EN A 230/400 V 4 kv 3 Cable diameter 4-11 mm Termination Crimp (Han P contacts) Wire gauge mm² Termination Han-Quick Lock Wire gauge mm² Material of housing Zinc die cast, nickel plated Identification Part number Drawing Dimensions in mm Han PushPull Power 4/0 Connector set Panel cut out Cable side including hood and female insert with crimp termination order Han P crimp contacts separately (see page 8) Cable side including hood and female insert with Han-Quick Lock termination Han-Quick Lock Assembly manual Han-Quick Lock Assembly Attention: While pushing the slide, please continue to push wire into the contact chamber. Removal 11

12 HARTING PushPull Hybrid Available by 3rd Quarter 2007 Hybrid Ethernet Connector Features HARTING PushPull technology Compact design High density 6 coding possibilities Suitable for Fast Ethernet variants Technical characteristics Locking system PushPull technology Degree of protection IP 65 / IP 67 Wire gauge AWG 26 for Ethernet AWG 20 for Power Transmission characteristic Cat 5e Number of contacts 4, shielded (Ethernet) 3 (Power) Material of housing Plastic, black Flammability according to UL 94 V 0 Identification Part number Drawing Dimensions in mm HARTING PushPull Hybrid Connector set Cable side including hood and male insert on request Overmoulded cord set in different lengths on request Components device side bulkhead mounted housing on request Receptacle solder variant, straight on request 12

13 HARTING PushPull HARTING PushPull EasyInstall Receptacle housing for device integration Features PushPull EasyInstall receptacle For easy device integration with circular panel feed-through HARTING PushPull Technology Compact and space saving design High packaging density Device integration with RJ45 PCB Jacks Technical characteristics Locking mechanism PushPull acc. to ISO/IEC and IEC variant 4 Degree of protection IP 65 / IP 67 Mating cycles min. 750 Temperature range -40 C to +70 C Housing material Flammability acc. to UL 94 V 0 plastic, black Identification Part No. Drawing Dimensions in mm HARTING PushPull EasyInstall receptacle without mounting clip Panel cut-out EasyInstall receptacle with mounting clip RJ45 Jack for direct device integration, Category 5, shielded SMD through hole Protection cover for panel feedthrough with cord IP 65 / IP 67, fixing ring for M2, IP 40 rubber protection against pollution during transport

14 HARTING PushPull HARTING PushPull RJ45 Panel feed-through and connectors Features Ethernet connector with RJ45 EasyInstall receptacle for easy device integration with circular panel feed-through Compact and space saving design High packaging density Fully shielded, 360 shielding contact Field assembly with IDC- (Cat. 5 version) or piercing contacts (Cat. 6 version) Technical characteristics Locking mechanism PushPull acc. to ISO/IEC and IEC variant 4 Degree of protection IP 65 / IP 67 Mating interface RJ45 acc. to IEC Cable sheath diameter mm Wire gauge data Cat. 5 AWG 24/7 AWG22/7 (stranded) AWG 23/1 AWG22/1 (solid) Wire gauge data Cat. 6 AWG 24/7 AWG27/7 (stranded) Mating cycles min. 750 Temperature range -40 C to +70 C Housing material plastic, black Flammability acc. to UL 94 V 0 Identification Part No. Drawing Dimensions in mm HARTING PushPull RJ45 Panel feed through set Cat. 5, incl. EasyInstall receptacle, RJ45 Jack mounted at PCB Panel cut-out Connector set RJ45 Category 5, 4-pole Set consists of:housing with RJ45 connector and shielding, cable gland Connector set RJ45 Category 6, 8-pole Set consists of:housing with RJ45 connector and shielding, cable gland IP 65 / IP 67 Protection cover with cord (cable manager white) (cable manager blue)

15 HARTING PushPull HARTING PushPull Power 4/0 Panel feed-through and connectors Features Power connector for device supply EasyInstall receptacle for easy device integration with circular panel feed-through Compact and space saving design Protection against contact acc. to IEC DIN EN Polarisation with polarisation nose, no mating of different connector variants possible Cable side: male; cage clamp, crimp or solder connection Device side: female; crimp connection 4 different, without losing contacts Technical characteristics Locking mechanism PushPull acc. to ISO/IEC and IEC variant 4 Degree of protection IP 65 / IP 67 Number of contacts 4 Electrical data acc. to DIN EN A / 48 V / 1.5 kv 3 Cable sheath diameter mm Kind of connection Crimp Wire gauge 1.5 mm² (AWG 16)* stranded Mating cycles min. 750 Temperature range -40 C to +70 C Housing material plastic, black Flammability acc. to UL 94 V 0 Identification Part No. Drawing Dimensions in mm HARTING PushPull Power 4/0 Panel feed through set incl. 4 turned female contacts, insulation body (grey), EasyInstall receptacle for crimp termination with 90 solder pins with cage clamp termination Panel cut-out Connector set incl. 4 turned male contacts, insulation body (grey), housing, cable gland Set of coding pins to avoid accidental incorrect mating a coding system is required. The coding pins are inserted without loss of contacts IP 65 / IP 67 Protection cover with cord * others on request

16 HARTING PushPull HARTING PushPull Power 2/0 Panel feed-through and connectors Features Power connector for device supply EasyInstall receptacle for easy device integration with circular panel feed-through Compact and space saving design Protection against contact acc. to IEC DIN EN Polarisation with polarisation nose, no mating of different connector variants possible Cable side: male; crimp connection Device side: female; crimp connection 4 different coding options, without losing contacts Technical characteristics Locking mechanism PushPull acc. to ISO/IEC and IEC variant 4 Degree of protection IP 65 / IP 67 Number of contacts 2 + PE Electrical data acc. to DIN EN A / 250 V / 4 kv 3 Cable sheath diameter mm Kind of connection Crimp Wire gauge 1.5 mm² (AWG 16)* stranded Mating cycles min. 750 Temperature range -40 C to +70 C Housing material plastic, black Flammability acc. to UL 94 V 0 Identification Part No. Drawing Dimensions in mm HARTING PushPull Power 2/0 Panel feed through set incl. 3 turned female contacts, insulation body (black), EasyInstall receptacle Panel cut-out Connector set incl. 3 turned male contacts, insulation body (black), housing, cable gland Set of coding pins to avoid accidental incorrect mating a coding system is required. The coding pins are inserted without loss of contacts IP 65 / IP 67 Protection cover with cord * others on request

17 HARTING PushPull HARTING PushPull LC duplex Panel feed-through and connectors Features Optical PushPull connector system based on LC standard EasyInstall receptacle for easy device integration with circular panel feed-through The optic module is based on standardized LC connector mating face in accordance with IEC Technical characteristics Locking mechanism PushPull acc. to ISO/IEC and IEC variant 4 Degree of protection IP 65 / IP 67 Cable sheath diameter mm Mating cycles min. 750 Temperature range -40 C bis +70 C Housing material plastic, black Flammability acc. to UL 94 V 0 Identification Part No. Drawing Dimensions in mm HARTING PushPull LC duplex Cable side Multimode GOF Singlemode GOF Device side Multimode GOF Singlemode GOF

18 Han 4 A Quick Lock Han-Quick Lock Available by November 2007 Features Innovative Han-Quick Lock termination technology Field assembly without special tools Compatible with Han 4 A standard inserts Reduced wiring times Insert suitable for all metal and plastic hoods and housings of the sizes Han 3 A Technical characteristics Protection degree IP 65 / IP 67 Number of contacts 4 + PE Electrical data accd. to DIN EN A 230/400 V 4 kv 3 Rated current 10 A Rated voltage conductor-ground 230 V Rated voltage conductor-conductor 400 V Rated impulse voltage 4 kv Pollution degree 3 Termination Han-Quick Lock Wire gauge 0.5 bis 2.5 mm² (AWG 20 14) Insulation resistance Material Flammability accd. to UL 94 V 0 Mechanical working life Ω Polycarbonate 500 mating cycles Identification Part-Number Drawing Dimensions in mm Han 4 A Quick Lock Male insert Female insert

19 Han Q 5/0 Quick Lock Han-Quick Lock Available by November 2007 Features Innovative Han-Quick Lock termination technology Field assembly without special tools Compatible with Han Q 5/0 standard inserts Reduced wiring times Insert suitable for all metal and plastic hoods and housings of the sizes Han 3 A Technical characteristics Protection degree IP 65 / IP 67 Number of contacts 5 + PE Electrical data accd. to DIN EN A 230/400 V 4 kv 3 Rated current 16 A Rated voltage conductor-ground 230 V Rated voltage conductor-conductor 400 V Rated impulse voltage 4 kv Pollution degree 3 Termination Han-Quick Lock Wire gauge 0.5 bis 2.5 mm² (AWG 20 14) Insulation resistance Material Flammability accd. to UL 94 V 0 Mechanical working life Ω Polycarbonate 500 mating cycles Identification Part-Number Drawing Dimensions in mm Han Q 5/0 Quick Lock Male insert Female insert

20 Han Q 2/0 Connector for Single Phase Application Features Compact design 16 coding options For hoods/housings size Han 3 A Axial screw terminal Assembly without special tool Attention! For termination please use only hexagonal screw driver with wrench size 2. Technical Characteristics Electrical data accd. to DIN EN A 400 V 6 kv 3 Working current 40 A Working voltage 400 V Rated impulse voltage 6 kv Pollution degree 3 Wire gauge Tightening torque Insulation resistance Material Flammability accd. to UL 94 V 0 Mechanical working life 4 to 6 mm² (10 mm² optional) 1,8 Nm Ω Polycarbonate 500 mating cycles Identification Part-Number Drawing Dimensions in mm Han Q 2/0 Male Female Coding element Screw driver for axial screw terminal With cross handle Bit ¼

21 Han Q 2/0 High Voltage Connector for Single Phase Application Features Compact design 16 coding options For hoods/housings size Han 3 A Axial screw terminal For high voltages please use heat shrink tube (included in delivery range) Attention! For termination please use only hexagonal screw driver with wrench size 2. Technical Characteristics Electrical data accd. to DIN EN A 830 V 8 kv 3 Working current 40 A Working voltage 830 V Rated impulse voltage 8 kv Pollution degree 3 Wire gauge Tightening torque Insulation resistance Material Flammability accd. to UL 94 V 0 Mechanical working life 4 to 6 mm² (10 mm² optional) 1.8 Nm Ω Polycarbonate 500 mating cycles Identification Part-Number Drawing Dimensions in mm Han Q 2/0 Male with heat shrink tube Female with heat shrink tube Coding element Screw driver for axial screw terminal With cross handle Bit ¼

22 Han K 4/4 Features 4 power contacts for 63 A with axial screw termination 4 signal contacts for 16 A with cage clamp termination PE contact Finger safe Suitable for hoods and housings of the size Han 10 B Technische Technical characteristics Kennwerte Specifications DIN EN DIN VDE 0110 Inserts Number of contacts 4/4 + PE Electrical data accd. to DIN EN Power area 63 A 690 V 6 kv 3 Rated current 63 A Rated voltage 690 V Rated impulse voltage 6 kv Pollution degree 3 Signal area 16 A 230 V 4 kv 3 Rated current 16 A Rated voltage 230 V Rated impulse voltage 4 kv Pollution degree 3 Insulation resistance Ω Material Polycarbonate Limiting temperatures -40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles Contacts Power contacts Material Copper alloy Surface - hard-silver plated 3 µm Ag Contact resistance 0,5 mω Screw terminal - geometric wire gauge 6-22 mm² - AWG 8-4 Signal contacts Material Copper alloy Surface - hard-silver plated 3 µm Ag Contact resistance 3 mω Screw terminal - geometric wire gauge mm² - AWG

23 Han K 4/4 Available by June 2007 Combined Connector for Power and Signal Part-Number Identification Male insert (M) Female insert (F) Drawings Dimensions in mm Han K 4/4 axial screw terminal finger safe 6-16 mm² M finger safe mm² F not finger safe 6-16 mm² not finger safe mm² Contact arrangement view from termination side M F Identification Part-Number Depiction Hex Key SW 2.5 for axial screw terminal adapter 3/8 " Assembly details Han K 4/4 cage clamp terminal axial screw terminal 23

24 Han-Modular Pneumatic Module Features 3 contacts for transmission of clean and dry compressed air. Other gaseous and liquid media on request Termination of 3 mm, 4 mm, und 6 mm ID-tubes Tube sizes may be mixed in one module (for 3 mm, 4 mm, und 6 mm) Female contacts with and without shut off Contacts can be removed Technische Technical characteristics Kennwerte Specifications DIN EN DIN VDE 0110 Inserts Number of contacts 3 Colour Material blue polycarbonate Limiting temperatures - 40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles Contacts Tube termination - Internal diameter (ID) 3, 4, 6 mm Material - contacts brass - shut off valve PVDF - shut off valve spring stainless steel - sealing NBR / PU Working pressure up to 8 bar / 116 psi 24

25 Han-Modular Pneumatic Module Available by June 2007 Part-Number Identification Male insert (M) Female insert (F) Drawings Dimensions in mm Han Pneumatic module Order contacts separately Contact arrangement view from termination side Part-Number Identification Male insert (M) Female insert (F) Depiction Contacts without shut off for tube internal diameter 3.0 mm mm mm Contacts with shut off for tube internal diameter 3.0 mm _ mm _ mm _

26 Han-Modular 70 A Module Features 2 contacts (70 A) for power circuits Male insert with protection collar Polarization of module Axial screw termination Male and female contacts are finger safe Technische Technical characteristics Kennwerte Specifications DIN EN DIN VDE 0110 Inserts Number of contacts 2 Electrical data accd. to DIN EN A 1000 V 8 kv 3 Rated current 70 A Rated voltage 1000 V Rated impulse voltage 8 kv Pollution degree 3 Insulation resistance Material Ω Polycarbonate Limiting temperatures -40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles Contacts Material Copper alloy Surface - hard-silver plated 3 µm Ag Contact resistance 0,5 mω Screw terminal - geometric wire gauge 6-22 mm² - AWG

27 Han-Modular 70 A Module Available by June 2007 Part-Number Identification Male insert (M) Female insert (F) Drawings Dimensions in mm Han 70 A module axial screw terminal 6-16 mm² Contact arrangement view from termination side 6-16 mm² mm² mm² Identification Part-Number Depiction Hex Key SW 2.5 for axial screw terminal Bit ¼ "

28 Han-Modular CD Module Features 3 contacts (40 A) for power circuits and 4 contacts (10 A) for signal circuits Ideal as motor drive connector Male and female contacts are finger safe Technische Technical characteristics Kennwerte Specifications DIN EN DIN VDE 0110 Inserts Number of contacts 3 / 4 Electrical data accd. to DIN EN Power area 40 A 830 V 8 kv 3 Rated current 40 A Rated voltage 830 V Rated impulse voltage 8 kv Pollution degree 3 Signal area 10 A 830 V 8 kv 3 Rated current 10 A Rated voltage 830 V Rated impulse voltage 8 kv Pollution degree 3 Insulation resistance Ω Material Polycarbonate Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles Contacts Material Copper alloy Surface - hard-silver plated 3 µm Ag - hard-gold plated 2 µm Au over 3 µm Ni Contact resistance 0.3 mω / 3 mω Crimp terminal - mm² mm² / mm² - AWG / Max. insulation diameter - Power contacts ø = 5 mm 28

29 Han-Modular CD Module Part-Number Identification Male insert (M) Female insert (F) Drawings Dimensions in mm Han CD Module order contacts separately Contact arrangement view from termination side Wire gauge Part-Number Identification mm² Male insert (M) Female insert (F) Drawings Dimensions in mm Crimp contacts power contacts silver plated Wire gauge ø stripping length a signal contacts silver plated gold plated mm² 2.5 mm² 4.0 mm² 6.0 mm² mm² 0.5 mm² 0.75 mm² 1.0 mm² 1.5 mm² 2.5 mm² AWG 16 AWG 14 AWG 12 AWG mm 2.25 mm 2.85 mm 3.5 mm 9 mm 9 mm 9.6 mm 9.6 mm Wire gauge ø stripping length a AWG AWG 20 AWG 18 AWG 18 AWG 16 AWG mm 1.10 mm 1.30 mm 1.45 mm 1.75 mm 2.25 mm 8 mm 8 mm 8 mm 8 mm 8 mm 6 mm 29

30 Han-Modular RJ45 Module Features Single module with standard shielded RJ45 plug and jack Cat 5e for all data pairs (all 8 pins) Conforming to the RoHS directive The RJ45 inserts are protected by a reliable plastic insulator Technische Technical characteristics Kennwerte Specifications DIN EN DIN VDE 0110 Inserts Number of contacts 8 Electrical data accd. to DIN EN A 50 V 0.8 kv 3 Rated current 1 A Rated voltage 50 V Rated impulse voltage 0.8 kv Pollution degree 3 Insulation resistance Material Ω Polycarbonate Limiting temperatures -40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles 30

31 Han-Modular RJ45 Module Available by September 2007 Part-Number Identification Male insert (M) Female insert (F) Drawings Dimensions in mm Han RJ45 module gender changer for patch cable Contact arrangement view from termination side for patch cable with RJ45 terminal

32 Han-Modular C Module for 10 mm² Crimp Terminal Features 3 contacts (40 A) for power circuits Male insert with protection collar Polarization of module Crimp termination Both male and female modules may be mounted in the same frame Current carrying capacity The current carrying capacity is limited by maximum temperature of materials for inserts and contact including terminals. The current capacity-curve is valid for continuous, not interrupted current-loaded contacts of connectors when simultaneous power on all contacts is given, without exceeding the maximum temperature. Control and test procedures in accordance with DIN IEC Technische Technical characteristics Kennwerte Specifications DIN EN DIN VDE 0110 Approvals Inserts Number of contacts 3 UL / CSA Electrical data accd. to DIN EN Cable diameter up to 7.5 mm 40 A 500 V 6 kv 3 Rated current 40 A Rated voltage 500 V Rated impulse voltage 6 kv Pollution degree 3 Rated voltage accd. to UL/CSA 600 V Insulation resistance Ω Material Polycarbonate Limiting temperatures -40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles Contacts Material Copper alloy Surface - hard-silver plated 3 µm Ag Contact resistance 0,3 mω Crimp terminal - mm² mm² - AWG 16-8 Working current [A] Ambient temperature [ C] 32 1 = 24 B hood/housing with 6 modules, wire gauge: 4 mm² 2 = 24 B hood/housing with 6 modules, wire gauge: 6 mm² 3 = 24 B hood/housing with 6 modules, wire gauge: 10 mm²

33 Han-Modular C Module for 10 mm² Crimp Terminal Part-Number Identification Male insert (M) Female insert (F) Drawings Dimensions in mm Han C module order contacts separately Contact arrangement view from termination side for cable diameter up to 7.5 mm Wire gauge Part-Number Identification mm² Male insert (M) Female insert (F) Drawings Dimensions in mm Crimp contacts power contacts silver plated mm² 2.5 mm² 4.0 mm² 6.0 mm² 10 mm² Wire gauge ø stripping length a AWG 16 AWG 14 AWG 12 AWG 10 AWG mm 2.25 mm 2.85 mm 3.5 mm 4.3 mm 9 mm 9 mm 9.6 mm 9.6 mm 15 mm 15 mm stripping length for cable 5 mm ø 18 mm stripping length for cable 6.4 mm ø Wire gauge Identification mm² Part-Number Depiction HARTING crimping tool with locator for Han C contacts

34 Han Q 4/2 inserts with PCB adapter Features Robust Design Suitable for Han-Compact hoods and housings Low wiring costs High contact density Technical characteristics Number of contacts 4/2 + PE Electrical data accd. to DIN EN Power area 30 A 400/690 V 6 kv 2 Rated current 30 A Rated voltage conductor - ground 400 V conductor - conductor 690 V Rated impulse voltage 6 kv Pollution degree 2 Signal area 7.5 A 250 V 4 kv 2 Rated current 7.5 A Rated voltage 250 V Rated impulse voltage 4 kv Pollution degree 2 Insulation resistance Ω Material LCP Limiting temperatures -40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles Layout of printed circuit boards Dimensions in mm Assembly details Dimensions in mm PCB PCB adapter X = with signal contact without signal contact Wall of cabinet Han-Compact bulkhead mounted housing Han Q 4/2 double contact 34 Han Q 4/2 insert

35 Han Q 4/2 inserts with PCB adapter Part-Number Inserts Male insert (M) Female insert (F) Drawings Dimensions in mm order contacts separately Contact arrangement view from termination side PCB adapter Part-Number Drawings Dimensions in mm for PCBs up to 2.4 mm Part-Number Han Q 4/2 double contacts Male contact (M) Female contact (F) Drawings Dimensions in mm to connect the PCB adapter power contact signal contact Housing bulkhead mounting Part-Number Drawings Dimensions in mm plastic Panel cut out Mating connector crimp terminal see chapter in main catalogue 02 3 Industral Connectors Han 35

36 Han Q 8/0 inserts with PCB adapter 230/400 V 16 A Features Robust Design Suitable for Han-Compact hoods and housings Low wiring costs High contact density Technical characteristics Number of contacts 8 Electrical data accd. to DIN EN A 230/400 V 4 kv 2 Rated current Rated voltage conductor - ground conductor - conductor Rated impulse voltage Pollution degree 2 Insulation resistance Material 16 A 230 V 400 V 4 kv Ω LCP Limiting temperatures -40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles Layout of printed circuit boards Dimensions in mm Assembly details Dimensions in mm PCB PCB adapter Wall of cabinet Han-Compact bulkhead mounted housing Han E double contact 36 Han Q 8/0 insert

37 Han Q 8/0 inserts with PCB adapter 230/400 V 16 A Part-Number Inserts Male insert (M) Female insert (F) Drawings Dimensions in mm order contacts separately Contact arrangement view from termination side PCB adapter Part-Number Drawings Dimensions in mm for PCBs up to 1.6 mm Part-Number Han E double contacts Male contact (M) Female contact (F) Drawings Dimensions in mm to connect the PCB adapter Housing bulkhead mounting Part-Number Drawings Dimensions in mm plastic Panel cut out Mating connector crimp terminal see chapter in main catalogue 02 3 Industral Connectors Han 37

38 Han Q Data RJ45 Features Combination connector - Ethernet connector based on RJ45 - additionally maximum 10 signal D-Sub contacts, crimp terminal Compact design High contact density Turned D-Sub contacts of performance level1* Suitable for hoods and housings of series Han- Compact * Performance level 1 as per CECC , 500 mating cycles, 10 days 4 mixed gas test as per IEC Technical characteristics Ethernet connector Terminal RJ45 accd. to IEC Wire gauge Transmission features Number of contacts Control connector AWG flexible Cat5e 8, shielded Number of contacts 10 Electrical data accd. to DIN EN A 50 V 0.8 kv 3 Rated current 5 A Rated voltage 50 V Rated impulse voltage 0.8 V Pollution degree 3 Contact resistance Ω Material Polycarbonate Limiting temperatures -40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 mating cycles Inserts Part-Number Drawing Dimensions in mm Han Q Data RJ45 male version order crimp contacts separately Han Q Data RJ45 female version / panel feed through for patch cables contact arrangement view termination side order crimp contacts separately Part-Number Contacts Wire gauge Male contact Female contact 38 D-Sub contacts turned performance level 1* AWG mm² AWG mm²

39 Han Thermocouple Connector for compensating wires Features Connector for temperature measurement conductors Iron and constantan contacts according to DIN IEC 584 type J Screw and crimp terminals Mixed loading of thermocouple crimp contacts and standard contacts within one insert possible More combination possibilities with Han-Modular Suitable for injection moulding machines According to EUROMAP 14, Part 1 Application Overview of a heating circuit Connectors at an injection moulding machine Technical Characteristics Specifications DIN EN DIN VDE 0110 Insert Rated current - Han E / Han EE/A/Q 5/0 16 A - Han D/DD 10 A Rated voltage - Han E 500 V - Han Q 5/0 230/400 V - Han A 250 V - Han DD 250 V - Han 8 D 50 V Pollution degree 3 (C) Insulation resistance Ω Material Polycarbonate Limiting temperature - 40 C C Flammability accd. to UL 94 V 0 Mechanical working life 500 cycles Contacts Material Iron (Fe) Identification accd. to DIN IEC 584 Type J Surface Gold plated Contact resistance 1 mω Crimp terminal Han E mm² (AWG 24-20) Crimp terminal Han D mm² (AWG 24-22) Screw terminal 2.5 mm² (AWG 14) - tightening/ testing torque 0.5 Nm Material Constantan (CuNi) Identification accd. to DIN IEC 584 Type J Surface Not coated Contact resistance 1 mω Crimp terminal Han E mm² (AWG 24-20) Crimp terminal Han D mm² (AWG 24-22) Screw terminal 2.5 mm² (AWG 14) - tightening/ testing torque 0.5 Nm Hoods/housings (see main catalogue) Material Die cast aluminium Surface Powder-coated RAL 7037 Locking element Steel, zinc plated Hoods/housings seal NBR Limiting temperature - 40 C C Degree of protection accd. to DIN for coupled connector IP 65 39

40 Han Thermocouple Connector for compensating wires Part-Number Contact arrangement Insert Series Male insert (M) Female insert (F) view termination side Dimensions in mm Crimp terminal* Please order contacts separately Han E Crimp terminal* Please order contacts separately Han Q 5/ Crimp terminal* Please order contacts separately Han A Wire gauge Part-Number Contacts mm² Male insert (M) Female insert (F) Dimensions in mm Crimp contacts Han E Constantan Iron gold plated Standard contacts silver plated * For dimensions of inserts see main catalogue Industrial connectors Han

41 Han Thermocouple Part-Number Contact arrangement Insert Series Male insert (M) Female insert (F) view termination side Dimensions in mm Crimp terminal* Please order contacts separately Han DD Crimp terminal* Please order contacts separately Han 8 D * For dimensions of inserts see main catalogue Industrial connectors Han Wire gauge Part-Number Contacts mm² Male insert (M) Female insert (F) Dimensions in mm Crimp contacts Han D Constantan Iron gold plated Standard contacts silver plated Special loading Series Male insert (M) Female insert (F) view termination side Dimensions in mm Screw terminal* Han E with wire protection Screw terminal* with wire protection Han A Part-Number Contact arrangement Contacts Fe Contacts CuNi Screw terminal* with wire protection Han E Standard contacts Contacts Fe Contacts CuNi * For dimensions of inserts see main catalogue Industrial connectors Han 41

42 Han-INOX Stainless steel hoods and housings Features Hoods and housings as well as locking elements out of stainless steel Resistant against aggressive detergents Fields of application - Food and beverage industry - Water and sewage industry - Pharmaceutical industry - Chemical industry - Offshore and shipbuilding Available in the sizes 10 B and 3 A Suitable for all standard inserts that fit into sizes Han 10 B und 3 A Technical characteristics Material Sealing stainless steel NBR Limiting temperatures -40 C C Protection degree in locked position IP 65 Locking lever stainless steel Identification Part-Number M Drawing Dimensions in mm Hood Han 3 A top entry with glued sealing Panel cut out 22 x 22 mm available by October 2007 Bulkhead mounted housing Han 3 A with 1 metal locking lever _ available by October

43 Han-INOX Size 10 B Identification Part-Number M Drawing Dimensions in mm Hood side entry Hood top entry Bulkhead mounted housing with 1 metal locking lever _ Panel cut out Gasket as spare part _ Han-Modular frames size 10 B marking A..C marking a..c

44 Han-Power S Metal Description Han-Power S metal version allows the realisation of applications where a high degree of protection is required against dust, splashed water and mechanical shock. This new variant continues to support the user in providing simple installation and maintenance practices but now offers greater protection against harsh industrial environments. Han-Power S metal offers optimal handling characteristics and now features an increased wire gauge range. It is now possible to realise power distribution networks with wire gauges up to 10 mm². Identification Part-Number Drawing Dimensions in mm Han-Power S pre-assembled with Han Q 4/2 in Han-Compact bulkhead mounted housing mm² mm² More versions upon request. Identification Part-Number Drawing Dimensions in mm 44 Panel feed through sealings blind grommet Cable-ø a

45 Han M12 Crimp M12 Connector for Field Assembly Features Short construction Compact design Easy and quick assembly Technical characteristics Number of contacts 4 Rated current 4 A Rated voltage 32 V Termination Crimp termination Wire gauge AWG mm² Diameter of individual strands mm Wire diameter mm Flammability accd. to UL 94 V 0 Identification Part-Number Drawing Dimensions in mm Han M12 Crimp male, D-coding Total length when assembled approx mm SW 17 SW 13 male, A-coding Total length when assembled approx mm SW 17 SW 13 female, A-coding Total length when assembled approx. 38 mm order crimp contacts separately SW 17 SW 13 Crimping tool Locator D-Sub contacts male, AWG 22 male, AWG ø 0.9 ø 1.12 female, AWG 22 female, AWG ø 0.9 ø

46 HARTING econ 2000 Introduction and features Ethernet Switch HARTING econ 2000 Ethernet switches, unmanaged, for flat mounting onto top-hat mounting rail in control cabinets General Description The Fast Ethernet switches of the product family HARTING econ 2000 are suitable for industrial applications and support both Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s). The product family enables the connection of up to 5 network devices (according to type) over shielded Twisted Pair cables. Through its horizontal mounting and the clearly laid out integrated LEDs on each port, the econ 2000 Ethernet switch family supports fast and easy network diagnosis. The econ Ethernet switch operates as an unmanaged switch in Store and Forward Switching Mode and supports Auto-crossing, Autonegotiation and Auto-polarity Features l Auto-Crossing l Auto-Negotiation l Auto-Polarity l Store and Forward Switching Mode Due to their mechanical attachment, the econ 2000 Fast Ethernet switches can be mounted on or dismounted from standard 35 mm top-hat rails without tools. Advantages l Flat housing format Application fields l Industrial automation l Robust metal housing l Automotive industry l Adapted for mounting onto top-hat mounting rail 35 mm according to EN l RoHS compliant l Wind power l Power distribution systems 46

47 HARTING econ 2000 Technical characteristics Ethernet interface RJ45 Number of ports Cable types according to IEEE x / 4x / 5x 10/100Base-TX Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 10 Mbit/s or 100 Mbit/s (RJ45) Data rate Maximum cable length 100 m (Twisted Pair; with Category 5 cable acc. to DIN EN ) Terminating method RJ45 (Twisted Pair) Diagnostics (via LED) l Status Link Green l Data transfer (Act) Green flashing l Data transfer rate (Speed) 100 Mbit/s: Yellow / 10 Mbit/s: OFF Topology Line, Star or mixed Power supply Input voltage Terminating method Diagnostics (via LED) 24 V DC (12 to 30 V DC) 3-pole pluggable screw contact (24 V; 0 V; GND) Power supply Design features Housing material Aluminium, anodised Dimensions (W x H x D) 46.5 x 105 x 25.5 mm (without connectors) Degree of protection acc. to DIN IP 30 Mounting 35 mm top-hat rail acc. to EN Weight approx. 0.5 kg Environmental conditions Operating temperature 10 C to + 70 C Storage temperature 40 C to + 85 C Relative humidity 30 % to 95 % (non-condensing) 47

48 HARTING econ 2000 Ethernet Switch HARTING econ 2030-A 3-port Ethernet switch for flat mounting onto top-hat mounting rail in control cabinets unmanaged IP 30 PROFINET compatible X EtherNet/IP compatible Number of ports, Copper / Termination 3x 10/100Base-TX / RJ45 (Twisted Pair) Input voltage / Termination Permissible range Input current 24 V DC / 3-pole pluggable screw contact (24 V; 0 V; GND) 12 V to 30 V DC approx. 100 ma (at 24 V DC) Housing material Aluminium, anodised Dimensions (W x H x D) 46.5 x 105 x 25.5 mm (without connectors) Weight approx. 0.5 kg Operating temperature 10 C to + 70 C Approvals cul (in preparation) Identification Part number Drawing Dimensions in mm HARTING econ 2030-A Ethernet switch with 3 ports RJ

49 HARTING econ 2000 Ethernet Switch HARTING econ 2040-A 4-port Ethernet switch for flat mounting onto top-hat mounting rail in control cabinets unmanaged IP 30 PROFINET compatible X EtherNet/IP compatible Number of ports, Copper / Termination 4x 10/100Base-TX / RJ45 (Twisted Pair) Input voltage / Termination Permissible range Input current 24 V DC / 3-pole pluggable screw contact (24 V; 0 V; GND) 12 V to 30 V DC approx. 100 ma (at 24 V DC) Housing material Aluminium, anodised Dimensions (W x H x D) 46.5 x 105 x 25.5 mm (without connectors) Weight approx. 0.5 kg Operating temperature 10 C to + 70 C Approvals cul (in preparation) Identification Part number Drawing Dimensions in mm HARTING econ 2040-A Ethernet switch with 4 ports RJ

50 HARTING econ 2000 Ethernet Switch HARTING econ 2050-A 5-port Ethernet switch for flat mounting onto top-hat mounting rail in control cabinets unmanaged IP 30 PROFINET compatible X EtherNet/IP compatible Number of ports, Copper / Termination 5x 10/100Base-TX / RJ45 (Twisted Pair) Input voltage / Termination Permissible range Input current 24 V DC / 3-pole pluggable screw contact (24 V; 0 V; GND) 12 V to 30 V DC approx. 100 ma (at 24 V DC) Housing material Aluminium, anodised Dimensions (W x H x D) 46.5 x 105 x 25.5 mm (without connectors) Weight approx. 0.5 kg Operating temperature 10 C to + 70 C Approvals cul (in preparation) Identification Part number Drawing Dimensions in mm HARTING econ 2050-A Ethernet switch with 5 ports RJ

51 HARTING econ 4000 Introduction and features Ethernet Switch HARTING econ Port Ethernet Switch, unmanaged, for flat installation General Description Features The Fast Ethernet switches of the product family HARTING econ 4000 are recommended for use in the widest range of industrial applications and support both Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s). The product family enables the connection of up to 8 network devices over shielded twisted-pair cables. The econ 4000 Ethernet switch family, with its integrated LEDs, supports fast and easy network diagnosis. The econ Ethernet switch operates as an unmanaged switch in Store and Forward Switching mode and supports Auto-crossing, Auto-negotiation and Auto-polarity. Ethernet Switch acc. to IEEE Store and Forward Switching Mode non-blocking Auto-crossing, Auto-negotiation, Auto-polarity Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s) Diagnostic LEDs (Link status, Data, Power) Mounting onto wall or top-hat mounting rail Advantages Application fields Robust metal housing Industrial automation Flat housing style Railway applications EMC, temperature range and mechanical stability meet the highest demands Wide range for power supply input PROFINET compatible Automotive industry Wind power Power distribution systems 51

52 HARTING econ 4000 Technical characteristics Ethernet Interface Number of ports Cable types according to IEEE x 10/100Base-TX Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 10 Mbit/s or 100 Mbit/s (RJ45) Data rate Maximum cable length 100 m (Twisted Pair; with Category 5 cable acc. to DIN EN ) Terminating method M12 D-coding, QCS Diagnostics (via LED) l Status Link Green l Data transfer (Act) Green flashing l Data transfer rate (Speed) 100 Mbit/s: Yellow / 10 Mbit/s: OFF Topology Line, Star or mixed Power supply Input voltage Terminating method Diagnostics (via LED) 24 V DC (12 to 48 V DC) M12 A-coding, male, for redundant power supply Power supply Design features Material of housing Metal (powder coated) Dimensions (W x H x D) 130 mm x 166 mm x 50 mm Degree of protection acc. to DIN IP 40 Mounting Wall mounting, flat Mounting onto top-hat mounting rail Weight approx kg Environmental conditions Operating temperature 40 C to + 70 C Storage temperature 40 C to + 85 C Relative humidity 30 % to 95 % (non-condensing) 52

53 HARTING econ 4000 Ethernet Switch HARTING econ 4080-B1 8-Port Ethernet Switch for flat installation unmanaged IP 20 PROFINET available X EtherNet/IP adapted Number of ports Copper / Termination 8x 10/100Base-TX / front sided M12 D-coding Input voltage / Termination Permissible range Input current 24 V DC / M12 A-coding, male 12 V to 48 V DC approx. 150 ma (at 24 V DC) Material of housing Metal (powder coated) Dimensions (W x H x D) 130 mm x 166 mm x 50 mm Weight approx kg Operating temperature 40 C to + 70 C Approvals cul (in preparation) Identification Part number Drawing Dimensions in mm HARTING econ 4080-B1 Ethernet Switch 8 ports M12 D-coding

54 HARTING econ 9000 Introduction and features Ethernet Switch HARTING econ port Ethernet switch, unmanaged, for installation in a 19 rack General Description The Fast Ethernet switches of the product family HARTING econ 9000 are recommended for use in the widest range of industrial applications and support both Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s). The product family enables the connection of up to 7 network devices over shielded Twisted Pair cables. An additional end-device can be connected via the DIN male connector. The econ 9000 Ethernet switch family, with its integrated LEDs on each port, supports fast and easy network diagnosis. The econ Ethernet switch operates as an unmanaged switch in Store and Forward Switching mode and supports Auto-crossing, Autonegotiation and Auto-polarity. Features l Ethernet switch acc. to IEEE l Store and Forward Switching Mode, non-blocking l Auto-crossing, Auto-negotiation, Auto-polarity l Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s) l Diagnostic LEDs (Link status, Data, Power) l Pluggable in 19 racks Advantages l Robust metal housing Application fields l Industrial automation l EMC, temperature range and mechanical stability meet the highest demands l PROFINET compatible l Automotive industry l Wind power l Power distribution systems l Railway applications 54

55 HARTING econ 9000 Technical characteristics Ethernet interface Number of ports Cable types according to IEEE x 10/100Base-TX Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 10 Mbit/s or 100 Mbit/s (RJ45) Data rate Maximum cable length 100 m (Twisted Pair; with Category 5 cable acc. to DIN EN ) Terminating method, front side M12, D-coding Diagnostics (via LED) l Status Link Green l Data transfer (Act) Green flashing l Data transfer rate (Speed) 100 Mbit/s: Yellow / 10 Mbit/s: OFF Topology Line, Star or mixed Power supply Input voltage Terminating method Diagnostics (via LED) 24 V DC (18 to 48 V DC) DIN frame connector, Type F Power supply Design features Housing material Aluminium, anodised Dimensions (W x H x D) 50.5 mm (10 HP) x mm (3 U) x mm Degree of protection acc. to DIN IP 30 Mounting 19 rack, 3 U Weight approx. 0.6 kg Environmental conditions Operating temperature 20 C to + 75 C Storage temperature 40 C to + 85 C Relative humidity 30 % to 95 % (non-condensing) 55

56 HARTING econ 9000 Ethernet Switch HARTING econ 9080-B 8-port Ethernet switch for installation in a 19 rack unmanaged IP 20 PROFINET compatible X EtherNet/IP compatible Number of ports, Copper / Termination 8x 10/100Base-TX / 7x front sided M12, D-coding 1x on the back plane Input voltage / Termination Permissible range Input current 24 V DC / DIN frame connector, Type F 18 V to 48 V DC approx. 125 ma (at 24 V DC) Housing material Aluminium, anodised Dimensions (W x H x D) 50.5 mm (10 HP) x mm (3 U) x mm Weight approx. 0.6 kg Operating temperature 20 C to + 75 C Approvals cul (in preparation) Identification Part number Drawing Dimensions in mm HARTING econ 9080-B Ethernet switch 7 ports M12, D-coding 1 port on the back plane

57 HARTING scon 3000 Introduction and features Ethernet Switch HARTING scon 3000 Ethernet switch family, unmanaged, for mounting onto top-hat mounting rail in control cabinets including scon functions General Description The Fast Ethernet switches of the product family HARTING scon 3000 can be configured via USB port for special or more performance-oriented industrial usages. There are almost no limits to the different possibilities. Features l Ethernet switch acc. to IEEE l Store and Forward Switching Mode, non-blocking, unmanaged Activation of parallel redundancy or port prioritisation will be clearly increased the availability and reliabilty of data communications through the scon l Auto-crossing, Auto-negotiation, Auto-polarity l Diagnostics LEDs (Link status, Act, Data transmission rate, Power, Error) l Following settings are available via USB port: l Alarm signalling contact l Auto-negotiation l 10/100/1000 Mbit/s l Full/Half Duplex l Parallel redundancy l Port enable / disable l Port priority l Port mirroring Advantages l Individually configurable via USB port Application fields l Industrial automation l Metal housing l Power distribution systems l EMC, temperature range and mechanical stability meet the toughest demands l Automotive industry l Mechanical engineering 57

58 HARTING scon 3000 Technical characteristics Ethernet interface RJ45 Number of ports Cable types according to IEEE x 10/100Base-TX, 2x 10/100/1000Base-TX Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 10 Mbit/s, 100 Mbit/s or 1000 Mbit/s (RJ45) Data rate Maximum cable length 100 m (Twisted Pair; with Category 5 cable acc. to DIN EN ) Terminating method RJ45 (Twisted Pair) Diagnostics (via LED) l Status Link Green l Data transfer (Act) Green flashing l Data transfer rate (Speed) 100 Mbit/s: Yellow / 10 Mbit/s: OFF 1000 Mbit/s: Green Topology Line, Star or mixed Power supply Input voltage Terminating method Diagnostics (via LED) 24 V DC (12 to 30 V DC) 5-pole screw terminal, pluggable for redundant power supply Power supply Alarm signalling contact Change-over contact, potential-free, 24 V DC / 0.5 A 3-pole pluggable screw contact Design features Housing material Metal (powder coated) Dimensions (W x H x D) 59 x 132 x 104 mm (without connectors) Degree of protection acc. to DIN IP 30 Mounting l 35 mm top-hat rail acc. to EN l Panel mounting, vertical assembly Weight approx. 0.6 kg Environmental conditions Operating temperature 0 C to + 70 C Storage temperature 40 C to + 85 C Relative humidity 30 % to 95 % (non-condensing) 58

59 HARTING scon 3000 Ethernet Switch HARTING scon 3100-AA 10-port Ethernet switch for mounting onto top-hat mounting rail in control cabinets including 2 Gigabit ports and scon functions unmanaged IP 30 PROFINET compatible X EtherNet/IP compatible Number of ports, Copper / Termination 8x 10/100Base-TX / RJ45 (Twisted Pair) 2x 10/100/1000Base-TX / RJ45 (Twisted Pair) Input voltage / Termination Permissible range Input current Alarm signalling contact 24 V DC / 5-pole screw terminal, pluggable redundant power supply 12 V to 30 V DC approx. 250 ma (at 24 V DC) Change-over contact, potential-free, 24 V DC / 0.5 A 3-pole pluggable screw contact Housing material Metal (powder coated) Dimensions (W x H x D) 59 x 132 x 104 mm (without connectors) Weight approx. 0.6 kg Operating temperature 0 C to + 70 C Approvals cul (in preparation) Identification Part number Drawing Dimensions in mm HARTING scon 3100-AA Ethernet switch with 10 ports 8 ports 10/100Base-TX /RJ45 2 ports 10/100/1000Base-TX/RJ45 including Set for assembly on standard rail

60 HARTING pcon 7000 Industrial Power supply Industrial Power supplies Serial HARTING pcon 7000 for decentralised power supply with degree of protection IP 65 / IP 67 General Description The power supplies of the product family HARTING pcon 7000 are designed for the decentralised supply of power to control units, Ethernet and other automation components in industrial areas and harsh environments. With their wide range of input voltage, the units are suitable for world-wide use. As a result the devices can be installed without problems in any factory in the world; in production cells or machines or on walls, columns and mounting rails. Features l Wide input range for world-wide use l Active PFC l High efficiency l Easy installation and pluggable connections For easy installation, mounting sets for panels or standard DIN rails are available. The pluggable connections guarantee an easy and secure assembly. The pcon 7000 Industrial Power supply is available with either M12 or Han 4 A output terminations. Advantages l High degree of protection IP 65 / 67 Application fields l Industrial automation l Robust metal housing, powder coated l Automotive industry l Wide operating temperature range and mechanical stability for highest demands l Can be used directly in industrial environments l Power generation and distribution l Railway applications l Compact design and high power density l Shock and vibration resistant l Proof against sustained short-circuits, overloads and no-load operation 60 l International approvals

61 HARTING pcon 7000 Introduction Technical characteristics Design features Housing Zinc die-cast, powder coated RAL 7037 Dimensions (W x H x D) 77.5 x 87 x 120 mm (without connectors) Weight approx. 1.2 kg Degree of protection acc. to DIN IP 65 / IP 67 Mechanical stability Shock assay acc. to IEC (Half sinus shock 15 g / 11 ms und 5 g / 30 ms) Vibration according to DIN EN Rail standard according to DIN EN , Class 1 Environmental conditions Operating / storage temperature -25 C to 75 C / -40 C to +85 C Relative humidity 30 % to 95 % (non-condensing) Approvals CE, GS, ccsa US (UL , UL 508) Product standards EN (VDE 0160), EN (SELV), EN (PELV) EMC standards Interference immunity ESD IEC Interference immunity HF, radiated IEC Interference immunity Burst IEC Interference immunity Surge IEC Interference immunity IEC Emitted radiation EN , (EN ) class B System perturbation IEC Rail standard EN Accessories Identification Part number Drawing Dimensions in mm Set for assembly on standard rail according to DIN EN Set for panel mounting vertical assembly Set for panel mounting flat

62 HARTING pcon 7000 Industrial Power supply HARTING pcon A for decentralised power supply with degree of protection IP 65 / IP 67 including output termination 2x Han 4 A Han 3 A Male / Han 4 A female IP 65 / IP V DC 95 W Input Rated voltage Input voltage range 110 to 240 V AC (Wide range input) 85 to 264 V AC (100 to 375 V DC) Output Output voltage Output current Input rated current < 2 A Max. output power 95 W 24 V DC (fixed ± 0.5 V tolerance) Input current < 30 A (active limiting) Mains buffering time > 20 ms (at 230 V AC) Input frequency 47 to 63 Hz Remaining ripple < 50 mvss (at rated values) Input fuse internal T 2 A Sensibility < 2% Recommended pre-fuse B 10 A (EN ) Protection function Proof against sustained shortcircuits, overloads and no-load operation Protection class I (including PE termination) Overload behavior Limiting current > 1.4 x I nom (U/I characteristic) Power input termination Han 3 A male insert Load output termination 2x Han 4 A female insert Input voltage indication LED Green Output voltage indication LED Yellow (OFF at V out < 22.5 V DC) General data Product standards EN (SELV) Efficiency > 85% Approvals GS, ccsa US (UL , UL 508) 4 A Identification Part number Drawing Dimensions in mm HARTING pcon A Industrial Power supply with Han 4 A termination

63 HARTING pcon 7000 Industrial Power supply HARTING pcon B for decentralised power supply with degree of protection IP 65 / IP 67 including output termination 2x M12, A-coding Han 3 A Male / M12, A-coding female IP 65 / IP V DC 95 W Input Rated voltage Input voltage range 110 to 240 V AC (Wide range input) 85 to 264 V AC (100 to 375 V DC) Output Output voltage Output current Input rated current < 2 A Max. output power 95 W 24 V DC (fixed ± 0.5 V tolerance) Input current < 30 A (active limiting) Mains buffering time > 20 ms (at 230 V AC) Input frequency 47 to 63 Hz Remaining ripple < 50 mvss (at rated values) Input fuse internal T 2 A Sensibility < 2% Recommended pre-fuse B 10 A (EN ) Protection function Proof against sustained shortcircuits, overloads and no-load operation Protection class I (including PE termination) Overload behavior Limiting current > 1.4 x I nom (U/I characteristic) Power input termination Han 3 A male insert Load output termination 2x M12, A-coding, female Input voltage indication LED Green Output voltage indication LED Yellow (OFF at V out < 22.5 V DC) General data Product standards EN (SELV) Efficiency > 85% Approvals GS, ccsa US (UL , UL 508) 4 A Identification Part number Drawing Dimensions in mm HARTING pcon B Industrial Power supply with M12, A-coding termination

64 HARTING pcon 2000 Industrial Power supply Industrial Power supplies Serial HARTING pcon 2000 for centralised power supply in control cabinets with degree of protection IP 20 General Description The power supplies of the product family HARTING pcon 2000 are designed for power supply solutions for control units, Ethernet and other automation components. With their wide range of input voltage, the units are suitable for world-wide use. The quick connection technique guarantees easy installation. Features l Wide input range for world-wide use l Active PFC l High efficiency up to 91.5 Prozent l Easy installation and toolless connection l Range of operation temperature up to 70 C without derating Advantages l Wide operating temperature range Application fields l Industrial automation l Compact design and high power density l Automotive industry l Proof against sustained short-circuits, overloads and no-load operation l Power generation and distribution l International approvals l Protection class II (no earth connection necessary) l Proof against dynamic overload (150% rated current for up to 2.5 seconds) 64

65 HARTING pcon 2000 Industrial Power supply HARTING pcon for centralised power supply in control cabinets with degree of protection IP 20 2x spring-type terminals IP V DC 60 W Input Rated voltage Input voltage range Input rated current 100 to 240 V AC (Wide range input) 85 to 264 V AC (100 to 375 V DC) < 0.7 A at 230 V < 1.3 A at 100 V Output Output voltage 24 V DC ± 1% (setting range V) Output current Max. output power Input current < 40 A (active limiting) Mains buffering time > 100 ms (at 230 V AC) > 15 ms (at 115 V AC) Input frequency 47 to 63 Hz Remaining ripple < 40 mvss (at rated values) 2.5 A 60 W Input fuse internal T 4 A Sensibility < 2% Recommended pre-fuse B 16 A (EN ) Protection function Proof against sustained shortcircuits, overloads and no-load operation Protection class General data Termination Power / Load II (no earth connection necessary) Overload behavior Output voltage indication Limiting current 2.7 A (static) / 5.0 A (dynamic) LED Green Spring-type terminal mm² / AWG (solid) / mm² / AWG (stranded) Product standards EN (SELV) Efficiency 91.5% (230 V) / 90% (115 V) Approvals CE, GS, ccsaus (UL , UL 508) Weight approx. 250 g Identification Part number Drawing Dimensions in mm HARTING pcon Industrial Power supply for mounting onto 35 mm top-hat mounting rail according to DIN EN

66 66 Notes

67 SEK Press-in version Technical characteristics Number of contacts 10, 14, 16, 20, 26, 34, 40, 50, 60, 64 Contact arrangement straight Contact length 4.5 mm Approvals IEC Design acc. to D 2632 BT 224 BS 9525 NFC (HE 10) MIL DTL Pitch 2.54 mm [0.100 ] Working current 1 A Working voltage 350 V DC or AC peak Test voltage U r.m.s. 1 kv Contact resistance Insulation resistance 20 mω 10 9 Ω Temperature range 55 O C O C The maximum temperature includes heating of contacts and ambient temperature Press-in Diameter of pcb plated through holes Ø mm Recommended pcb holes for press-in process Pcb thickness Hole : Ø mm Cu : µm Sn : 5 15 µm mm Materials Moulding Contacts Contact surface Contact zone PBT UL 94-V0 Phosphor bronze gold-plated according to performance level 1) 1) Performance level 1 as per IEC , 500 mating cycles, 10 days gas test 67

68 SEK IEC Number of contacts Male header, straight press-in pins No. of Part No. Identification contacts Without levers With short levers With long levers Male header with straight press-in terminations Length: 4.5 mm For dimensions see page 69 Performance level 1 as per IEC , other performance levels on request

69 SEK IEC Number of contacts Male header, straight press-in pins Identification Drawing Dimensions in mm Male header No. of contacts A C D E F G x 4 = x 6 = x 7 = x 9 = x 12 = x 16 = x 19 = x 24 = x 29 = x 31 = Marking No. 1 contact Short levers Long levers 2 holes Ø Section B-B 2 holes Ø Board drillings No. 1 contact 1) No polarization slot for 10 or 14 way male header 2) Pitch tolerance: ±

70 Bellows for SMC Technical characteristics Number of contacts 14, 26, 36 Pitch 1.27 mm Working current 1 A Working voltage 240 V ~ Test voltage U r.m.s. 500 V Contact resistance 45 mω Insulation resistance 10 3 MΩ Temperature range reflow soldering -55 O C O C according to ICP/JEDEC J-STD-020 Revision D Terminations Solder pins Angled for pcb holes min. Ø 0.62 mm Materials Moulding Thermoplastic resin glass-fibre filled UL 94-V0 Liquid Christal Polymer (LCP) Contacts Copper alloy Contact surface Contact zone Selectively gold plated according to performance level 70 Metal shell Die cast zamac or stamped steel, nickel-plated

71 Bellows Number of contacts SMC female connectors, angled No. of Identification contacts Part No. for one reel SMC female connectors with angled solder pins Without board lock 32 With board lock Dimensions with board lock without board lock a b c d e f g h i j k l m n Board drillings (Components side) Packaging (1 reel = 300 pieces) Reel diameter = 380 mm Dimensions in mm 71

72 General information 72 PICMG, formally known as the PCI Industrial Computing Manufacturing Group is an industry consortium of over 450 companies. PICMG s purpose is to define standard architectures in an effort to reduce system costs and development cycles and since it s 1994 foundation, PICMG has been responsible for the establishment of several of successfully implemented, open, industrial standards. Open standards have proven themselves to be very advantageous for system manufacturers and enduser, because they create multiple vendors of similar parts, low prices at high volumes, and a shortened time-to-market. Historically, PICMG has created several successful standards. l PICMG 1.x Series a passive backplane PCI specification l PICMG 2.x Series the CompactPCI standard Today, the AdvancedTCA series of specifications (PICMG 3.x) targets the requirements of the next generation of carrier grade telecommunications equipment. AdvancedTCA, short for Advanced Telecom Computing Architecture and sometimes simply abbreviated ATCA, incorporates an impressive suite of recent technological advancements including the latest trends in high speed interconnect technologies. Features of AdvancedTCA include optimization for high-capacity, high-performance telecom and industrial applications, improved reliability, manageability, redundability, and serviceability. Encompassing a technological growth path valid for up to ten years, AdvancedTCA has earned a solid position within the telecom systems market. The rack or chassis, is responsible for housing the backplane and the daughtercards, as well as cooling AdvancedTCA chassis with backplane and powering the system. From on the second quarter of 2007, HARTING offers the ATCA power connector that energises the blades, both the straight backplane and the right angled daughtercard connector. The backplane, said to be passive, is merely a medium for the daughtercards to communicate with each other. And, the daughtercards, sometimes called blades or boards, provide the system with it s functionality and allow for an easy, hot-swappable module exchange from the front of the system. Initially, many blades were designed with a fixed functionality, and they had to be replaced once their functionality became obsolete or the demands of the system changed. With the continuation of exponential technological growth, concept proved to be a costly endeavour for the end-user. To extend the functionality and modularity of AdvancedTCA, blade manufacturers conceived the idea of upgradeable daughtercards, and began to insert mezzanine cards onto the blades when needed. To achieve a common mezzanine concept, PICMG developed the Advanced Mezzanine Card (AdvancedMC ) standard AMC.0. AdvancedMC modules for different applications For the use of Advanced Mezzanine Cards, as well called AdvancedMC modules, a carrier is necessary. A carrier is an ATCA blade with only little functionality beyond AdvancedMC management. It contains the mechanical environment for the AdvancedMC modules. Depending on their size, up to eight AdvancedMC modules can be hotswapped in and out of a carrier, this enabled the creation of extremely scalable and upgradeable systems.

73 General information AdvancedTCA carrier board with AdvancedMC modules To connect AdvancedMC modules to carrier boards PICMG defined a new high-speed mezzanine connector: the AdvancedMC connector a card edge connector mounted on the carrier board. It contacts directly with the module s pcb gold pads. Although PICMG defined four AdvancedMC connector types (B, B+, AB and A+B+), current market developments focus on type B+. The HARTING AdvancedMC B+ connector features a new design element that supplements the standard the GuideSpring. The GuideSpring significantly increases the mating reliability and prevents contact interruptions and surface wear when subjected to shocks or vibrations. The press-fit termination technology provides significant cost and durability advantages over other termination technologies. The connector design allows for the use of a standard flat rock die. For more press-in process control, HARTING offers a special top and bottom tool (see page 84). The AdvancedMC standard covers a wide range of applications: l AMC.1 PCI Express and advanced switching l AMC.2 Gigabit Ethernet / 10 Gigabit XAUI Ethernet l AMC.3 Storage l AMC.4 Serial RapidIO MicroTCA double cube system Naturally the mating face of the AdvancedMC connector for MicroTCA is the same as for ATCA, but with a right angled mating direction. It contains the new GuideSpring and is available in press-in termination. PICMG members voted HARTING s MicroTCA connector footprint as the new MicroTCA standard connector for press-fit termination technology. AdvancedMC and power connectors for MicroTCA The MicroTCA backplane is typically powered by special, field replaceable, hot-swapable, redundant Power Supply Units (PSU). The PSU connects to the backplane through a MicroTCA power connector (press-fit termination) also available from HARTING. This revolutionary AdvancedMC -based design concept has led to the recent development of a completely mezzanine-based system MicroTCA. MicroTCA, short for Micro Telecom Computing Architecture, is a more cost-efficient platform than AdvancedTCA when dealing with smaller applications, yet powerful enough to address the needs of telecom, enterprise and medical applications. This newly-implemented PICMG standard, outlined in the MTCA.0 specification, presents a designconcept whereby AdvancedMC s the same kind used in ATCA systems plug directly into a passive backplane; this eliminates the need for carrier boards. MicroTCA backplane The module management is performed by a MicroTCA Carrier Hub, or MCH. An MCH is connected to the backplane by up to four adjacent card-edge connectors. One MCH can control up to 12 AdvancedMC moduls, thus depending on redundancy requirements, workload, or both, one or two MCHs may be used within a single system. 73

74 What is con:card+? con:card+ is a quality seal for AdvancedMC connectors that helps to deliver a significant increase in the reliability of MicroTCA TM and AdvancedTCA systems. In order to reach the target availability of %, all system components must be carefully coordinated, and they must function reliably. The selection of suitable connectors is an essential, decisive factor here, as today it is virtually impossible for series production to meet the strict tolerances for the AdvancedMC TM modules as defined in the respective specifications. The so-called GuideSpring is ideally suited for compensating here, and represents just one of a total of five key advantages of the con:card+ philosophy. All the advantages are introduced in the following. Special contact material Unlike conventional mating systems with male and female connectors, the AdvancedMC has only one, not two, contact tongues per contact. In order to ensure a permanently reliable contact, this single contact tongue must press against the gold pad with sufficient force throughout the entire lifetime. In addition, the thickness of the AdvancedMC modules may fluctuate by ± 10 %. To meet this challenge, HARTING utilizes a special alloy with very low relaxation as the contact material for the con:card+ connector. PdNi contact coating 74 In order better to meet the high requirements placed on the connectors, a palladium-nickel surface (PdNi) with additional gold flash is used. As a result, wear resistance is increased by roughly 30 %. Even when applied very thinly, PdNi surfaces offer a quality and corrosionresistant coating that meets the high requirements placed on the connection far better than pure gold.

75 Smooth contact surface The specification for the AdvancedMC entails 200 mating cycles for a module. On the pcb, the nickel/hard gold layer on the relatively soft copper can only stand up to this high load if the contact surface is absolutely smooth. This is the case with the con:card+ connector. With years of experience in stamping techniques and the utilization of high-performance stamping tools with special process components, HARTING is actively involved in minimizing gold pad wear. GuideSpring Pcb manufacturers are not capable of meeting the AdvancedMC modules tight tolerances with certainty in the series process today. Just a single card with tolerances slightly larger than allowed by the specifications can lead to a system breakdown. The con:card+ GuideSpring offsets these tolerance deviations by constantly pressing the module against the opposite wall. As this is displaced somewhat towards the middle, the slot is optimally designed for the AdvancedMC module, and the mating reliability increases tremendously. In addition, the GuideSpring secures the module position in the case of shocks and vibrations. This prevents loss of contact and surface wear. Press-fit technology Press-fit technology results in a gas-tight, corrosion-resistant, low-ohm quality mechanical connection between the pin and the through contacting of the pcb. This remains reliably in contact and stable, even under conditions of high mechanical and thermal loads, such as vibration, bending and frequent temperature changes. This technology represents a tremendous advantage over other processing techniques. Measurements substantiate that the required transmission rates are easily attained. 75

76 AdvancedMC connectors for AdvancedTCA Technical characteristics Design according PICMG AMC.0 (RoHS compliance) Number of contacts 170 Contact spacing 0.75 mm Clearance and creepage distance between contacts 0.1 mm min. Temperature range -55 C +105 C Durability as per AMC.0 specification 200 mating cycles Termination technique Mating force Withdrawal force Press-in termination 100 N max. 65 N max. Working current of C power contacts max. 30 C temp. rise as defined in AMC.0 spec. Test voltage 80 V r.m.s. Contact resistance ground contacts 60 mw max. signal, power, general purpose contacts 90 mw max. Insulation resistance 10 MW Materials Moulded parts Contacts Contact surface Packaging Liquid Crystal Polymer (LCP), UL 94-V0 Copper Alloy Palladium nickel plated Card box (other packaging on request) Nominal differential impedance 100 W ± 10 % Near end crosstalk 30 ps risetime basic-to-basic < 0.6 % basic-to-extended < 0.9 % extended-to-extended < 0.6 % diagonal < 0.3 % multiline < 3.0 % extended side basic side ground Differential propagation delay Basic side: 125 ps Extended side: 145 ps Differential skew Between basic and extended side: 20 ps Within basic and extended side: ± 2 ps Plated through hole recommendations A pcb thickness min. 1.4 mm B Plated hole-ø 0.55 ± 0.05 mm C Hole-Ø 0.64 ± 0.01 mm D Cu min. 25 µm E Plating - min. 0.8 µm chem. Sn µm Au over 3-7 µm Ni µm Ag F Pad width min mm 76

77 AdvancedMC connectors for AdvancedTCA Card edge connectors, angled Contact length [mm] No. of termination Identification contacts side Part number AdvancedMC connector for ATCA, type B+ with peg and with GuideSpring AdvancedMC connector for ATCA, type B+ without peg and with GuideSpring With peg Without peg With peg Without peg 1) fixing-hole optional 2) non-metallized drillings 3) recommended drill hole diameter: ø 0.64 ± 0.01 mm through hole diameter (after plating): ø 0.55 ± 0.05 mm (acc. to IEC ) Board drillings (view magnified) all holes keep out area for press in bottom tool row for ground Dimensions [mm] 77

78 Power connectors for AdvancedTCA Technical characteristics Design according PICMG 3.0 R2.0 Temperature range -55 C +125 C Durability 250 mating cycles Total number of contacts 30, max. 34 Power contacts 8 Signal contacts 22, max. 26 Clearance and creepage distance between contacts Within group mm min. Within group mm min. 25 to mm min. Within group mm min to mm min to mm min to mm min. Sequential contact engagement 1st 25, 26, 28, 29, 30, 31 2nd 33 3rd 5 24, 34 4th 27, 32 Termination technique Mating force Withdrawal force Materials Moulded parts Contacts Contact surface Press-in termination 67 N max. 67 N max. PBT, glass-fibre filled, UL 94-V0 Copper Alloy Selectively gold plated Working current Power contacts Signal contacts 16 A 1 A Packaging Card box (other packaging on request) Test voltage Contacts 1 16 Contacts V r.m.s V r.m.s. Contact resistance Power contacts Signal contacts 3 mw 10 mw Insulation resistance ³ 10 8 W 78

79 Power connectors for AdvancedTCA Available Q2 / 2007 Contact length [mm] No. of termination Identification contacts side Part number Power connector for AdvancedTCA, male Power connector for AdvancedTCA, female Male connector Female connector Board drillings view X Signal contacts Dimension A position , Power contacts Dimension B position view X position position position 1) recommended drill hole diameter: ø 1.15 ± mm through hole diameter (after plating): ø mm 2) recommended drill hole diameter: ø 1.75 ± mm through hole diameter (after plating): ø mm Dimensions [mm] 79

80 AdvancedMC connector for MicroTCA Technical characteristics Design according PICMG MTCA.0 R1.0 (RoHS compliance) Number of contacts 170 Contact spacing 0.75 mm Clearance and creepage distance between contacts 0.1 mm min. Temperature range -55 C +105 C Durability as per MTCA.0 spec. 200 mating cycles Termination technique Mating force Withdrawal force Press-in termination 100 N max. 65 N max. Working current of C power contacts max. 30 C temp. rise as defined in MTCA.0 spec. Test voltage 80 V r.m.s. Contact resistance 25 mw max. Insulation resistance 10 MW Nominal differential impedance 100 W ± 10 % Near end crosstalk 30 ps risetime basic-to-basic < 0.5 % basic-to-extended < 0.2 % diagonal < 0.1 % multiline < 2.0 % Materials Moulded parts Contacts Contact surface Packaging Liquid Crystal Polymer (LCP), UL 94-V0 Copper Alloy Palladium nickel plated Card box (other packaging on request) extended side ground basic side Differential propagation delay Basic side: 75 ps Extended side: 75 ps Differential skew Between basic and extended side: ± 2 ps Within basic and extended side: ± 2 ps Plated through hole recommendations A pcb thickness min. 1.4 mm B Plated hole-ø 0.55 ± 0.05 mm C Hole-Ø 0.64 ± 0.01 mm D Cu min. 25 µm E Plating - min. 0.8 µm chem. Sn µm Au over 3-7 µm Ni µm Ag F Pad width min mm 80

81 AdvancedMC connector for MicroTCA Card edge connector, straight Contact length [mm] No. of termination Identification contacts side Part number AdvancedMC connector for MicroTCA with GuideSpring ) recommended drill hole diameter: ø 0.64 ± 0.01 mm (acc. to IEC ) through hole diameter (after plating): ø 0.55 ± 0.05 mm 2) fixing-hole optional non-metallized drillings 3) use fillister-head tapping screws 2.2 x length, shape C, acc. to ISO 7049 (length = pcb thickness + min. 4 mm) Board drillings (view magnified) all holes Lc of card slot row for ground housing contour Dimensions [mm] 81

82 Power output connectors for MicroTCA Technical characteristics Design according PICMG MTCA.0 R1.0 (RoHS compliance) Temperature range -55 C +105 C Durability 200 mating cycles Termination technique Mating force Withdrawal force Press-in termination 145 N max. 110 N max. Total number of contacts 96 Power contacts 24 Signal contacts 72 Sequential contact engagement 1st Power nd Power 1 3, power rd Signal A2 H9 4th Signal A1 Materials Moulded parts Contacts Contact surface Module version Backplane version PBT, glass-fibre filled, UL 94-V0 Copper Alloy Power contacts: selectively gold plated Signal contacts: selectively palladium nickel plated Selectively palladium nickel plated Working current Power contacts Signal contacts % derating acc. IEC and 70 C ambient temperature and 30 C temperature rise 1 80 % derating acc. IEC and 70 C ambient temperature Packaging Card box (other packaging on request) Contact resistance Power contacts Signal contacts 10 mw 35 mw Insulation resistance Insulation resistance (after moisture) ³ 10 8 W ³ 10 7 W 82

83 Power output connectors for MicroTCA Contact length [mm] No. of termination Identification contacts side Part number Power output connectors for MicroTCA module version backplane version Module version Backplane version view X Board drillings position row all holes row position position all holes position row all holes row all holes 1) recommended drill hole diameter: ø 0.7 ± 0.02 mm through hole diameter (after plating): ø mm ) recommended drill hole diameter: ø 0.7 ± 0.02 mm through hole diameter (after plating): ø 0.6 ± 0.05 mm Dimensions [mm] 83

84 Press-in tooling For a reliable and safe press-in process HARTING has developed a special tooling system. Each tooling is adapted to the special requirements of the individual connector range, thus a good handling and quick adjustment is guaranteed. The different demands of the system designs will be covered from the highly adaptable tooling system for AdvancedTCA or MicroTCA with the following options: l Guiding of the connector and alignment of the top and the bottom tool l Guiding of the pcb and alignment of the top and the bottom tool Pins for guiding the connector pcb Example for different options to guide connector or pcb. Pins for guiding the pcb Top tool for AdvancedTCA B Bottom tool for AdvancedTCA B Top tool for AdvancedTCA B+ Bottom tool for AdvancedTCA B+ Top tool for MicroTCA Bottom tool for MicroTCA Top tool for MicroTCA Bottom tool for MicroTCA Removal tool for AdvancedTCA B Repair pliers for MicroTCA 84 Repair pliers for MicroTCA Removal tool for AdvancedTCA B+

85 Press-in tooling Identification Part No. Drawing Dimensions in mm Hand bench press Technical characteristics Working stroke 25 mm Press force 15 kn max. Hole ø in the ram ø 10 mm Net weight approx. 23 kg Pneumatic press 40 kn Technical characteristics Total stroke 48 mm Working stroke 0-6 mm Press force 40 kn max. Air pressure 6 bar Hole ø in the ram ø 10 mm Net weight 136 kg Power supply 110 V / 220 V AC CPM prestige Technical characteristics Drive electromechanical, servo Press-in force 100 kn max. pcb dimensions 600 x 1000 mm Floor space 1200 x 1150 mm Weight 980 kg Power supply 208 / 380 / 400 / 415 V Consumption < 1 kw Colour on request Adaptor for height compensation 1) Guide frame with base plate Standard type for pcb size x = 123,5-309,5 mm Long type 2) for pcb size x = 123,5-668,5 mm Base plate ) suitable for and all CPM machines 2) not suitable for hand bench press base plate 85

86 Signal integrity support Introduction HARTING offers signal integrity support to the end customers. We provide simulation models and evaluation kits with our products for signal integrity investigations. The evaluation kits are assembled with SMA s to connect them directly with the measurement instruments. The benefit is that the customer saves time and costs for pre-evaluation of the connector. We offer test boards suitable for the connector evaluation itself and have built reference backplanes and test cards for measurements within applications like VME, CompactPCI, AdvancedTCA and MicroTCA. Reference structures and well established measurement techniques allow a full de-embedding of the propagation characteristics of the interconnect itself for test and verification. Furthermore we developed several high-speed test backplane with different connector areas and pcb design topologies. We can provide footprint and routing recommendations for our products. A variety of testboards, simulation models and further technical data for different products are available on request. HARTING is also an active member in standardization groups like VITA, PICMG, OBSAI and supports sub-committees for new interconnect solutions. We are in close cooperation with customers, universities and industrial partners for research activities. Signal integrity capabilities Simulation and modeling Measurement and verification Test fixture & reference backplane design Design-in support Simulation and modeling Capability to perform full 3D-FEM simulations of the CAD-geometry with different well established tools like CST Microwave Studio and Ansoft HFSS. Post-processing of the data for field-distribution and full S-parameter and time-domain analysis within the software packages themselves and additional Matlab tools. 86 For SPICE-modeling, impedance calculation and field distribution analysis of the geometry S-parameter models are used in combination with static 3D-FEM, 2D-FEM and planar field solvers depending on the desired bandwidth of the signal. These models are used as library parts for channel simulations including particular chip, trace, vias and connector subcircuits. Eye-diagram, S-parameter and waveform analysis of the entire channel are performed with tools like HSPICE and ADS (Advanced Design System).

87 Signal integrity support Measurement and verification Time-domain measurements Parameters: Characteristic impedance Propagation delay Rise time degradation Reflection Crosstalk Eye-diagram and mask-test Bit-error rate testing (BERT) up to 12.5 Gbps per differential line Frequency-domain measurements Parameters: 4 port S-parameter analysis (up to 40 GHz) Insertion- and return loss, crosstalk, VSWR Fourier-transformation, gating, error-location PLTS software to calculated time-domain data, eye-diagrams, etc. Test fixture & reference backplane design Design-in support Customized pcb design close to the real application Footprint and routing recommendations Full measurement characterization and test report Simulation models 87

88 Catalogue order information Please send me further information: CD-Rom HARKIS DVD HARKIS HARTING HARTING HARTING Interface Connectors Interface Connectors Telecom Outdoor Solutions Industrial Connectors Han Interface Connectors Telecom Outdoor Solutions Industrial Connectors Han HARTING HARTING Automation IT Connectors DIN Ethernet Network Solutions for the Industry HARTING Connectors DIN Ethernet Network Solutions HARTING Technologies meet Markets Coaxial and Metric Connectors Coaxial and Metric Connectors Application brochure HARTING HARTING TCA Connectors Backplanes and Integrated Systems TCA Connectors Sender: Company: Department: Name: Prename: Function: Street: Postcode/Town: Country: Phone: Fax: Backplanes and Integrated Systems Please send it by post or fax to your local HARTING representatives (see page addresses) or visit us under

89 Production plants worldwide Representatives worldwide Argentina Condelectric S.A. Hipólito Yrigoyen 2591 (B1640HFY) Martínez, Buenos Aires Phone + Fax info@condelectric.com.ar Estonia HARTING Electric SKS-tehnika Ou Mustamäe tee 55, EE Tallinn Phone Fax peeter.kuus@sks.fi Espelkamp / Germany Plant 1 Espelkamp / Germany Plant 2 Bulgaria COMET ELECTRONICS 16, Tsar Samuil Str., BG-1000 Sofia Phone Fax office@comet.bg Internet: Denmark Knud Wexøe A/S Skaettekaeret 11, P.O. Box 152 DK-2840 Holte Phone Fax wexoe@wexoe.dk Internet: Finland HARTING Electric SKS-automaatio OY Martinkyläntie 50, FIN Vantaa Phone Fax automaatio@sks.fi Finland HARTING Electronics INTOTEL OY Kutojantie 4, Espoo, Finland P.O. Box 125, Espoo, Finland Phone Fax into@intotel.fi Internet: Hungary Mile Kft., Mádi u. 52, H-1104 Budapest Phone Fax milekft@mile-kft.hu Internet: Espelkamp / Germany Plant 3 Zhuhai / China Island HARTING Electric Smith & Norland, Nóatún 4 IS 105 Reykjavík Phone Fax olaf@sminor.is Internet: Espelkamp / Germany Plant 4 Northampton / Great Britain Biel / Switzerland Espelkamp / Germany Plant 5 Sibiu / Romania Elgin / USA

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