VJ-1624 INSTALLATION MANUAL

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1 VJ-6 INSTALLATION MANUAL Please read this manual before using Thank you for purchasing a MUTOH product. This manual explains the steps for unpacking, mounting and basic installation before using the MUTOH Full-color inkjet printer VJ-6... Assembling Procedure for assembling the stand Attaching the stand 6 Turning the power ON/OFF This manual is intended for owners, installers, and users of this product. Understand the contents and instructions in this manual before installing this product. Installation flow chart The broad steps for installation are shown below. 7 Product activation There are instructions for each section beginning on the next page. Unpacking boxes. Unpacking the printer box. Detaching fastening materials 8 Setting the display language and units 9 Installing the ink cartridge. Unpacking the stand box.. Installation Installation environment Installation procedure 0 Loading the roll media Connecting the power cable Confirming bundled items Checking the printing condition. Items in the printer box. Items in the accessory box. Items in the stand box Manual composition VJ6E-I-00

2 VJ-6 INSTALLATION MANUAL Unpacking boxes Confirming bundled items. Items in the stand box Procedures for unpacking boxes are explained. This product is packaged separately, divided into the printer and the stand. CAUTION Make sure to unpack this product with four persons or more. After unpacking, please confirm that the product has not damaged and no components are missing. If any items are damaged or missing, contact MUTOH local dealer. While taking out the printer from the box, make sure to remove the vinyl sheet.. Unpacking printer box. Items in the printer box Unpack the printer box in accordance with the following steps.. Carry the box to where you will unpack it.. Remove the bands.. Open the box and take out the following components. Installation Manual (this manual) Accessory box Q'ty Printer main body set Accessory box Installation Manual (this manual) (Japanese/English) each. Items in the accessory box Q'ty Leg part (Right) Leg part (Left) Base parts Connector bar Waste fluid tank holder 6 Hexagon socket head cap screws 8 7 Waste fluid tank holder fixing screws 8 Butterfly screws 8 9 Hexagonal wrench Top cover 7 Cushion (Left) Top board 8 Cushion (Right) Outer board 9 Accessory box Center board 0 Installation Manual Side board A (this manual) 6 Side board B Printer main body. Unpacking stand box Unpack the stand box in accordance with the following steps.. Carry the box to where you will unpack it.. Open the box and take out the components. Q'ty Clean stick 0 Forceps Flushing box sponge 0 Paper towel Waste fluid tank 6 Tray 7 Operation Manual CD 8 Using Quick Reference&Operation Manual CD (Japanese/English) 9 Product Activation Guide (Japanese/English) each each VJ6E-I-00

3 VJ-6 INSTALLATION MANUAL Assembling. Fasten the connector bar to the left stand in the same way as in Step. This section explains how to assemble the printer. CAUTION Four or more people are required to assemble this printer. Front.. Remove the two transfer stays and fasten the printer to the stand using eight butterfly screws. Procedure for assembling the stand Follow the procedure below to assemble the stand.. Follow the procedure below to assemble the right stand. a. Attach the right leg part to the right base part so that four screw holes in the base part are at the front. b. Tighten two hexagon socket head cap screws using a hexagonal wrench. Stand (Left) Connector bar Hexagon socket head cap screws. Attach the waste fluid tank holder to the right stand using four screws. Transfer stays Stand Butterfly screws. Follow the procedure below to attach the waste fluid tank. a. Place the waste fluid tank in the waste fluid tank holder. b. Attach the waste fluid tube to the tank. c. Insert the waste fluid sensor cable into the connector on the bottom of the printer. Front Leg part (Right) Waste fluid tank holder Screws 6. Shake the stand to make sure that each part is firmly attached. Leg part (Right) Base part Hexagon socket head cap screws Screw holes in base part. Assemble the left stand in the same way as in Step.. Attaching the stand Follow the procedure below to attach the stand to the printer.. Turn the four adjusters as shown below to prevent the stand from moving.. Waste fluid tank holder Waste fluid tank Waste fluid tube Waste fluid sensor cable Waste fluid sensor connector Detaching fastening materials This product has fastening materials in the place shown below. Detach all protective materials in accordance with the following steps.. Remove all tapes from each cover. Front Leg part (Left) Base part Hexagon socket head cap screws Screw holes in base part Adjusters Stand. Insert the two transfer stays into the right and left transfer brackets, lift the printer with four or more people and place it on the stand.. Fasten the connector bar to the right stand using two hexagon socket head cap screws. Attach the connector bar with the groove facing the rear as shown below. Maintenance cover (Left) Front Tray. Open the front cover, then remove a screw from the head unit fastening material (metal plate) and remove the material.. Open the left maintenance cover, then place the tray. Stand (Right) Connector bar Hexagon socket head cap screws Groove in connector bar Transfer stays Transfer brackets Stand Head unit Screw Head unit fastening material (metal plate) VJ6E-I-00

4 VJ-6 INSTALLATION MANUAL. Peel off the tape, be careful not to come in contact with T fence, and remove the Bearer collapse prevention material and Bearer fix. WARNING Make sure not to damage T fence during operation. If T fence is damaged, it will affect print results... Installation environmental condition. Carry the printer to the installation place. Select an installation location in accordance with the table below.. Turn the following adjusters in the direction as shown below to prevent the printer from moving. Floor strength of installation place Power capacity Change rate Tape Bearer protective material T fence Bearer fix Installation Procedures and environment for installing this product are explained.. Temperature: 0 C to C Humidity: 0 % to 60 %, No Condensation Installation environment Install this product to the appropriate place with reference to the following. Temperature: within C per hour Humidity: within % per hour Installation space Install on a level floor which meets the following condition. For the weight of the printer and the stand, refer to the Operation Manual. a= 60 mm b=,000 mm c=,000 mm d=,000 mm e=,0 mm f =,800 mm g=,700 mm Do not install the printer in the following places where there is a possibility that the printer may be damaged or might fall or be fallen by chance. On a shaky stand Slanting location Places where vibration of other machines etc. is transmitted. Cover the printer with blanket and cloth like tablecloth and do not close the vent. If the vent is closed, the printer could accumulate heat inside and may cause fire. Do not install the printer in a location that has high humidity or is dusty. It could lead to electric shock and fire. e a d f. b c g Installation procedure Install this product to the installation place in accordance with the list shown below. Please check that the butterfly bolts are not loose before/after carrying this product. When transferring or carrying outside, separate the printer and the stand.. Check that the eight butterfly bolts attaching the stand and the printer are not loose. VJ6E-I-00 Adjuster Stand. Confirm that the waste fluid valve is closed. Waste fluid valve. Check that the eight butterfly bolts (8 pieces) attaching the stand and the printer are not loose. It has enough strength to support the weight of the printer and the stand. WARNING Do not stamp on the printer or do not place heavy things on top of it. The printer may be damaged or might fall or be fallen by chance. Temperature: C to 0 C Humidity: 0 % to 60 % For temperature and humidity, avoid locations such as the following. There is a possibility that the print quality will be affected. Places where temperature or humidity may rapidly change, even though within the required conditions. Places that receive direct sunlight, increased illumination or direct air, for example from an air conditioner. To keep the temperature and humidity constant, install this product in a location where the air condition is adjustable... Main: A Heater: A Adjusters : locations Power Power AC 90 V to V / 98 V to 6 V Specifica- Supply tion Frequency 0/60Hz ± Hz Range Environm- Operative ental condition conditions Guaranteed range of printing accuracy More than 90 Pa (00 kg/m) Connecting the power cable This section explains how to connect the power cable. Follow the steps below to connect the power cable. WARNING Be sure to use the specified power cable (separately sold). Using power cables other than the specified can cause an electric shock or fire. Use a power cord set which is compatible with the safety standards, power supply voltage, and plug shape used in the country where this printer is used. Use a power cord set which is equipped with a protective earth, and securely connect it to the outlet. Do not use a damaged power cable. It may cause an electric shock or fire.. Confirm that the product is turned OFF.

5 VJ-6 INSTALLATION MANUAL. Connect the power cables (x ) to the AC inlets (x ) on the rear of the product. 6. Turning the power OFF Follow the procedure below to turn OFF the printer.. Press the [Power] key on the Operation panel and turn the power ON.. Regarding the operating condition of the printer, confirm the following. Printing or other operations are not in progress. The operation panel is in normal status. The head height adjustment lever is lowered.. Press the [Power] key on the operation panel to turn OFF the printer. The Power lamp on the operation panel turns OFF. AC inlet Power cable. Correctly insert the power cable plug into the power socket. If the operation panel is in the following status, the power is ON. The [Power] key is pressed in. The Power lamp lights up in green. Press the key once again and turn OFF the power. "Language: English" is displayed on the Operation. Press [+] or [-] key on the Operation panel to select the set value, and press the [Enter] key. To set the language to Japanese, select "Language: Japanese". To use the two power cables plugged in the inlets, a total capacity of 7 A or over is required. If the power source cannot supply the required capacity, plug the two power cables in the different power The printer starts operating to turn the power OFF. The operation panel displays "Power Off". Power cable If the head height adjustment lever is raised, the operation panel displays "Change Head Gap Low". Lower the head height adjustment lever. Operation Manual "... When returning the print head to the original position" "Temp: Celsius[ C]" is displayed on the Operation. Press [+] or [-] key on the Operation panel to select the set value, and press the [Enter] key. To set the temperature unit to Celsius, select "Temp: Celsius [ C]". All the lamps on the operation panel and the LCD monitor are turned OFF. The printer automatically turns the power OFF. "Length: mm" is displayed on the Operation 6 Turning the power ON/OFF This section explains how to turn ON/OFF the printer. 6. Turning the power ON Follow the procedure below to turn ON the printer. 7 Product activation This printer requires activation when the power is turned ON for the first time. 6. Press [+] or [-] key on the Operation panel to select the set value, and press the [Enter] key. To set the length unit to mm, select "Length: mm". When "Activation required" is displayed on the Operation panel, refer to "Product Activation Guide" (separate volume) to perform activation.. Press the [Power] key on the operation panel to turn ON the printer. The Power lamp on the operation panel lights up in blue. The printer starts initial operation. 8 Setting the display language and unit Once activation has been completed, the printer requires setting of the language, temperature unit, and length unit at the time of restart. This completes the setting the display language and units. Follow the procedure below to setup. If "Smart/C End" is displayed on the Operation panel, follow "Product Activation Guide" (separate volume) and perform "Renew Smart/C".. Once activation has been completed, "Reboot a printer" is displayed on the Operation Press the [Power] key on the Operation panel and turn the power OFF. When the initial operation is complete, the printer enters normal status. Product Activation Guide "A-8 Renewing Smart/C" "B- Renewing Smart/C" The printer starts initial operation. When the initial operation is complete, the printer enters normal status. VJ6E-I-00

6 VJ-6 INSTALLATION MANUAL 9 Installing the ink cartridge This section explains how to install ink cartridges. Follow the steps below to install ink cartridges. 9. Installing 0ml ink cartridges. Turn the printer ON. The printer starts the initializing operation. After the initial operation is compete, "Start Ink Charge? > E" is displayed on the operation. Press the [Enter] key on the operation. Remove all the cleaning cartridges. 8. Shake the ink cartridge gently two to three times. Make sure that the ink cartridges are inserted into the correct slots. Match the mark in front of the slot and the color of the ink before inserting the ink cartridge. Keep mark of the ink cartridge facing up and insert towards the printer side. Insert the ink cartridge all the way to the end of the slot. "Insert Cleaning cart." is displayed on the operation. Take out the cleaning cartridge(pcs) from the bag.. Set the cleaning cartridge to the ink cartridge slot. Keep mark of the cleaning cartridge facing up and insert towards the printer side. Insert the cleaning cartridge all the way to the end of the slot. Cleaning cartridge Ink cartridge slots When all cleaning cartridges are installed, "Busy- Washing" is displayed on the operation panel, and the printer starts charging the cleaning fluid. When the cleaning fluid has been charged, "Remove Cartridges" is displayed on the operation "Busy-Washing" is displayed on the operation panel and the printer starts head cleaning. When head cleaning is complete, "Wash retry? No" is displayed on the operation 6. Press the [Enter] key on the operation "Insert InkCartridges" is displayed on the operation 7. Take out the ink cartridge ( pcs) from the bag. Ink cartridge Ink cartridge slot M Ink cartridge slot K Ink cartridge slot C Ink cartridge slot Y When an ink cartridge is installed, "Ink Refill **%" is displayed on the operation panel and ink replenishment starts. Initial filling takes about six minutes. Ink filling operation and pause operation are repeated during the ink replenishment. When "00%" is displayed, the ink replenishment is complete. Do not perform the following operations during ink filling. If filling is interrupted,ink will be lost when filling is resumed. Do not turn OFF the power of the printer. Do not unplug the power cable of the printer. Do not open the front cover. Do not raise the media loading lever. When the initial ink charge is complete, "SubTank Refill **%" is displayed on the operation When "00%" is displayed, the subtank ink replenishment is complete. After the subtank ink replenishment is complete, "Media End" is displayed on the operation If the printer performs the nozzle check printing immediately after initial ink replenishment is complete, the following results may occur. Printed lines become blurred. The data is partially not printed. In such cases, follow "6.. Head cleaning" and refill a small amount of ink. Then, check the printing result. If there is no improvement in the print result even after refill a small amount of ink, leave the printer unused for an hour or more. Then, refill a small amount of ink again and check the print result. If there is still no improvement, contact your local MUTOH dealer. VJ6E-I-00 6

7 VJ-6 INSTALLATION MANUAL 9. Installing 0ml ink cartridges 6. Remove all the cleaning cartridges. Make sure that the ink cartridges are inserted into the correct slots. Match the mark in front of the slot and the color of the ink before inserting the ink cartridge.. Rotate Ink cartridge slots 90 degrees upward. Keep mark of the cleaning cartridge facing the front side of the printer and insert it. Insert the ink cartridge all the way to the end of the slot. 9. Shake the ink cartridge gently two to three times and insert it into the printer. Ink cartridge slots Cleaning cartridge "Busy-Washing" is displayed on the operation panel and the printer starts head cleaning.. Turn the printer ON. The printer starts the initializing operation. After the initial operation is complete, "Start Ink Charge - > E" is displayed on the operation. Press the [Enter] key on the operation When head cleaning is complete, "Wash retry? No" is displayed on the operation 7. Press the [Enter] key on the operation Ink cartridge Ink cartridge slot K Ink cartridge slot C Ink cartridge slot M Ink cartridge slot Y When an ink cartridge is installed, "Ink Refill **%" is displayed on the operation panel and ink replenishment starts. Initial filling takes about six minutes. Ink filling operation and pause operation are repeated during the ink replenishment. "Insert Cleaning cart." is displayed on the operation "Insert InkCartridges" is displayed on the operation. Take out the cleaning cartridge from the bag. 8. Take out the ink cartridge from the bag.. Set the cleaning cartridge to the ink cartridge slot. Keep mark of the cleaning cartridge towards the front side of the printer and insert it. Insert the cleaning cartridge all the way to the end of the slot. When "00%" is displayed, the ink replenishment is complete. Do not perform the following operations during ink filling. If filling is interrupted,ink will be lost when filling is resumed. Do not turn OFF the power of the printer. Do not unplug the power cable of the printer. Do not open the front cover. Do not raise the media loading lever. When the initial ink charge is complete, "SubTank Refill **%" is displayed on the operation panel, and the printer starts filling the subtank. When "00%" is displayed, the subtank ink replenishment is complete. After the subtank ink replenishment is complete, "Media End" is displayed on the operation If the printer performs the nozzle check printing immediately after initial ink replenishment is complete, the following results may occur. Printed lines become blurred. The data is partially not printed. Cleaning cartridge In such cases, follow "6.. Head cleaning" and refill a small amount of ink. Then, check the printing result. Ink cartridge slots When all cleaning cartridges are installed, "BusyWashing" is displayed on the operation panel,and the printer starts charging the cleaning fluid. If there is no improvement in the print result even after refill a small amount of ink, leave the printer unused for an hour or more. Then, refill a small amount of ink again and check the print result. When the cleaning fluid has been charged, "Remove Cartridges" is displayed on the operation If there is still no improvement, contact your local MUTOH dealer. 7 VJ6E-I-00

8 9. Installing high capacity pack adapters (option) Use the optional high capacity pack adapters to use the 000ml ink packs on this printer. Follow the procedure below to install the high capacity pack adapters. 6. Remove all the high capacity pack adapters..shake the high capacity pack adapter gently two to three times and insert it to the slot. Insert the high capacity pack adapter all the way to the end of the slot.. Turn the printer ON. The printer starts the initializing operation. After the initial operation is compete, "Start Ink Charge -- > E" is displayed on the operation. Press the [Enter] key on the operation "Insert Cleaning cart." is displayed on the operation. Take out the cleaning fluid packs ( pieces)and smart chip cards(pieces)from the bag.. Install the cleaning fluid pack and smart chip card to the high capacity pack adapters. To install or remove the cleaning fluid pack and smart chip card to/from the high capacity pack adapter, refer to the operation manual included with high capacity pack adapter. High capacity pack adapter "Busy-Washing" is displayed on the operation pan el and the printer starts head cleaning. When head cleaning is complete, "Wash retry? No" is displayed on the operation Do not remove only cleaning fluid pack while high capacity pack adapter is installed on the printer. The information of the remaining smart chip card will be rewritten and the cleaning fluid pack will not be usable. 7. Press the [Enter] key on the operation High capacity pack adapter Ink cartridge slot M Ink cartridge slot K Ink cartridge slot C Ink cartridge slot Y When a high capacity pack adapter is installed, "Ink Refill **%" is displayed on the operation panel and ink replenishment starts. The ink replenishment takes about six minutes. Ink filling operation and pause operation are repeat ed during the ink replenishment. When "00%" is displayed, the ink replenishment is complete. Do not perform the following operations during ink filling. If filling is interrupted, ink will be lost when filling is resumed. Do not turn OFF the power of the printer. Do not unplug the power cable of the printer. Do not open the front cover. Do not raise the media loading lever.. Insert the high capacity pack adapters into the ink cartridge slot. Make sure that the cleaning fluid pack and smart chip are installed on the high capacity pack adapter before inserting it to the slot. If the high capacity pack adapters are inserted into the slot without the cleaning fluid pack, the remaining information will be rewritten and the cleaning fluid pack will not be usable. Insert the high capacity pack adapter all the way to the end of the slot. High capacity pack adapter Ink cartridge slots "Insert InkCartridges" is displayed on the operation 8. Remove the cleaning fluid pack and smart chip card from the high capacity pack adapter. When there is remaining cleaning fluid pack and smart chip card, clarify the corresponding pack and card, and store it as a set. 9.Take out the inkpacks ( pieces)and smart chip cards(pieces)from the bag. 0. Install the ink pack and smart chip card to high capacity pack adapter. To install the ink pack and smart chip card to the high capacity pack adapter, refer to the operation manual included with high capacity pack adapter. When the initial ink charge is complete, "SubTank Refill **%" is displayed on the operation panel, and the printer starts filling the subtank. When "00%" is displayed, the subtank ink replenishment is complete. After the subtank ink replenishment is complete, "Media End" is displayed on the operation If the printer performs the nozzle check printing immediately after initial ink replenishment is complete, the following results may occur. Printed lines become blurred. The data is partially not printed. In such cases, follow "6.. Head cleaning" and refill a small amount of ink. Then, check the printing result. If there is no improvement in the print result even after refill a small amount of ink, leave the printer unused for an hour or more. Then, refill a small amount of ink again and check the print result. If there is still no improvement, contact your local MUTOH dealer. When all high capacity pack adapters are installed, "Busy-Washing" is displayed on the operation panel, and the printer starts charging the cleaning fluid. When the cleaning fluid has been charged, "Remove Cartridges" is displayed on the operation VJ6E-I-00 8

9 VJ-6 INSTALLATION MANUAL 0 Loading the roll media This section describes how to load roll media.. While holding the front end of the roll media, wind the media back for a short distance by turning the flanges of the roll media holders so that the media is not slack or slanted.. Loosen the fixing levers of the right and left roll media holders, slide the roll media to the center and tighten the levers. Place the roll media in the center of the printer. Follow the steps below to load roll media. This procedure must be done by or more persons.. Loosen the fixing levers of the right and left roll media holders, and stretch the levers wider than the width of the roll media. If you release your grip on the roll media while it is being wound, the media may slip off the media feed slot and fall behind the printer. holder (Left) holder (Right) Fixing levers Make sure that the right end of the roll media does not go beyond the media loading mark. It may affect print quality. 6. Turn the printer ON. The printer starts initial operation. "Media End" is displayed on the operation holder (Left) holder (Right) Fixing levers 7. Raise the media loading lever. holder. Tighten the left roll media holder. Media loading lever "Lever Up" is displayed on the operation 8. Open the front cover. holder (Left) Fixing lever. Attach the roll media to the left roll media holder. Front cover Media loading mark When loading roll media, set each side of the media at least mm away from the edges of the pressurizing roller. Failing to do so may cause the media to slip or wrinkle while being printed on. 9. Insert the roll media into the media feed slot. holder (Left). Attach the right roll media holder to the roll media and tighten the fixing lever. Pressurizing roller Media feed slot 0. Pull the roll media approximately m out of the media feed slot, which is inside the front cover. holder (Right) Fixing lever mm mm Fix the roll media holders by pressing the holders to the printer. mm mm Pressurizing roller Media feed slot 9 VJ6E-I-00

10 VJ-6 INSTALLATION MANUAL. If the distance between the edge of the roll media and the pressurizing roller is less than mm, follow the procedure below to adjust the position of the roll media.. Press the [+] key or [-] key to select the user type setting.. If the nozzle check result indicates that there is a problem such as mentioned above in the check pat tern, clean the head. Press and hold the [>] key on the operation panel for two seconds or more. a. Loosen the fixing levers of the right and left roll media holders, and move the roll media to the right or left. b. After moving the roll media, tighten the fixing levers. Be sure to press the roll media holders against the printer while locking them. After media initial operation is complete, "Ready to Print" is displayed on the operation panel and the display shifts to Normal. 7. Wind back the roll media with the scroller to remove a media bend. holder (Left) holder (Right) Fixing levers The user type setting is set. "Media initial" is displayed on the operation panel and media initialization starts. 6 Press the [Enter] key on the operation Media loading lever If one time of head cleaning was not enough to remove blurred or missing parts in the check pattern, perform powerful cleaning. If those problems above were not improved after a few times of head cleaning, refer to the following, and perform required procedures. Scroller Manual composition This product includes the following three manuals. Checking printing conditions Check the condition of the print head after the ink replenishment. When applying pressure on the media, lower the media loading lever further. 7. Perform nozzle check again and check the condition of the print head. Media set is complete. 6. Head cleaning starts. Operation Manual "7 Troubleshooting". Lower the media loading lever. "Cleaning **%" is displayed on the operation. Turn ON the printer and load the roll media. 0 Loading the roll media. Confirm that the printer functions normally.. Press the [<] key on the operation panel for two seconds or more. Installation Manual (this manual) This manual explains the procedures of unpack ing, installing, and the basic set up. Using a Manual CD-ROM This manual explains the procedures of viewing Quick Reference and Operation Manual which are contained in the CD-ROM. Product Activation Guide This manual explains the procedures when the printer starts up first time. Quick Reference(CD-ROM) Quick Reference is excerpts of functions used daily. Operation Manual (CD-ROM) Media loading lever. Close the front cover. The Operation Manual explains the basic installat ion, daily use and applicable functions. Nozzle check printing starts.. Check the sample print for blurred or missing parts in the check pattern. TIP Quick Reference and Operation Manual are contained in the same CD-ROM. Quick Reference is in PDF format. Adobe Acrobat Reader.0 or above is required to view it. Adobe Reader is available for free download at Adobe's website. The Operation Manual of this product is created with the HTML format and can be viewed using browsers such as Internet Explorer. Front cover "User: TypeXX" (XX is a number between and 0) is displayed on the operation VJ6E-I-00 0

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