SEPTEMBER C.CS.1000 / GB

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1 SEPTEMBER C.CS.1000 / GB C R I M P F L E X C O N N E C T O R S

2 CRIMPFLEX connectors TECHNICAL DATA MATERIAL Phosphor bronze MALE SOLDER TAB PLATING The standard connector is tin plated (thickness : Ni 2µ + Sn 5µ) MALE PINS AND FEMALE CONTACTS PLATING The standard connector is tin plated (thickness : Ni 2µ + Sn 5µ) Selective gold plating in mating area (thickness : Ni 2µ + Au 0.15µ) Other thickness plating available CERTIFICATIONS UL : E (Component - Connectors For Use In Data, Signal, Control And Power Applications) MECHANICAL SPECIFICATIONS Crimp strength to laminated cable : 15 N min. (3.3 Ibs) perpendicular to the tracks (breaking-up of the conductor) 50 N min. (11.2 Ibs) parallel to the tracks (breaking-up of the conductor) ELECTRICAL SPECIFICATIONS Contact resistance 5 m Ω max. Contact resistance after environmental tests 6 m Ω max. Insulation resistance M Ω at 500 V Withstanding voltage V RMS Capacitance between two contacts 4 pf max. DC current rating per contact 3 A Continuous AC current rating per contact 5 A Continuous THERMAL SPECIFICATIONS Connectors operating temperature -55 C to +150 C RoHS compliant

3 CRIMPFLEX crimping CRIMPFLEX system patented by NICOMATIC DESCRIPTION Developed and patented by NICOMATIC, the CRIMPFLEX connection system complies with the most rigorous electrical and mechanical requirements. The crimping of the contacts is obtained by piercing the conductor in 6 points. This ensures excellent mechanical retention by 2 points and electrical contact by 4 points with the lowest possible contact resistance. CRIMPING ENVIRONMENT Copper conductors, silver or carbon ink printed conductors, EL lamps. All types of flexible circuits whose thickness ranges from 75 µ to 350 µ (0.003 to ). For other dimensions, contact NICOMATIC. Can pierce all kinds of supports : polyester, FR4, polyimide, PTFE, etc. ADVANTAGES Use of contacts in reel at final pitch of 2.54 mm (0.100 ). Mass termination of all contacts in one press stroke which saves time and allows more accuracy. Crimp is easily inspected. The housing is assembled after crimping. The width of the circuit is not limited by the width of the housing. The housing can be removed. The broadest range of connector solutions in the industry.

4 Female contacts TYPICAL CONTACT APPLICATION Straight single row standard header (refer to page 34) Straight single row walled header (refer to page 35) Straight double row standard header (refer to page 34) Straight double row walled header (refer to page 35) The length of the pin on mating side must range from 4.5 mm to 7 mm. 1L xx OL xx 1L-10-2Z1-XX-1 or 1L-10-1Z1-XX-1 (straight version) OM xx compatible with industry standard headers OD xx compatible with industry standard headers 1P xx or OP xx

5 Female contacts HI-FLEX REF The Hi-Flex female contact is designed to offer a stable insertion force and low contact resistance over a larger number of mating cycles. More resistant to damage by bent or angled pins, primarily on test devices. CUTTING after cutting Contact zone : 3,2 length on support : 2,54 pitch 1,5 min. 6 1,25 Contact lay out REF. PLATING REEL Tin plated contacts Selective gold plated contacts OTHER PLATINGS ON REQUEST

6 Male pins TYPICAL MALE PINS APPLICATION OF xx + Female contacts + + Female Header OF xx OM xx + Female contacts OR + OL xx + Female contacts 1L xx or OF xx + Female contacts + Female Header 13595

7 Male pins MM (.025 ) SQUARE MALE REF The square male contact will mate with female connectors designed to accept a mm (.025 ) pin header. 1,7 length support : 6 24,5 16,5 0,8 2,59 19,3 after cutting 1,3 0,635 2,54 pitch 1,5 min. CUTTING 1,6 1,1 6,3 6 Contact lay out 1 REF. PLATING REEL Tin plated contacts Selective gold plated contacts OTHER PLATINGS ON REQUEST

Male pins SHORT SQUARE MALE PIN REF. 13595 This square male pin allows for the cost effective mating to a female connector or header for use with 0.025 square pins without the use of a housing.

8 Male pins SHORT SQUARE MALE PIN REF This square male pin allows for the cost effective mating to a female connector or header for use with square pins without the use of a housing. 1,7 15,3 12,4 after cutting length on support : 6 0,635 5 CUTTING 2,54 pitch 1,5 min. 2,6 1,1 6 Contact lay out REF. PLATING REEL Tin plated contacts OTHER PLATINGS ON REQUEST

9 Male solder tabs SOLDER TABS ENVIRONMENT I.C. socket, wipe contacts with single or double point Directly soldered onto printed circuit, hole dia. 0.8mm

10 Male solder tabs STANDARD MALE SOLDER TAB REF Widely used in most applications on flexible supports requiring male solder tabs. To solder or to fit into I.C. sockets or wipe contacts. 3,7 10,4 after cutting length on support : CUTTING 2,54 pitch 1,5 min. 6 Contact lay out REF. PLATING REEL Tin plated contacts OTHER PLATINGS ON REQUEST

11 Male solder tabs LONG MALE SOLDER TAB REF The long solder tab allows connection in screw terminal blocks. Used for connections to EL lamps. 12,6 after cutting length on support : 6 CUTTING 2,6 1,1 2,54 pitch 1,5 min. 1 6 Contact lay out REF. PLATING REEL Tin plated contacts OTHER PLATINGS ON REQUEST

12 CRIMPFLEX housings TECHNICAL DATA MATERIAL Thermoplastic w/glass fiber Classified UL 94V-0 RoHS compliant CERTIFICATIONS UL : E (Component - Connectors For Use In Data, Signal, Control And Power Applications) THERMAL SPECIFICATIONS Operating temperature - 55 C to C ACCESSORIES POLARIZATION KEYS REF. PHK-10 (BLACK) OR PHK-101 (WHITE) Keys to plug into the housings to ensure polarization. Can be used with the NICOMATIC PCB Connector female range. (refer to page 34) Available in black or in white colour Information : All female housings are end to end stackable. OF xx and 7F10 xx housings are side to side and end to end stackable.

13 CRIMPFLEX housings HOUSING SERIES OF xx Removable connection with all types of mm (.025 ) square or round pin headers. Housings are side to side and end to end stackable. Standard single housing for use with all female contacts or long male pins. Mates with headers (tin or gold plated) ref xx-1 ref xx-1 (refer to page 34) POLARIZATION NO LOCKING SYSTEM NO OF ROWS 1 OF WAYS XX (on request : 26 51) This housing is used with walled pin headers. It allows polarization and locking. HOUSING SERIES 2E xx Mates with walled headers ref. 1Y xx-1 ref. 1Y xx-1 (refer to page 35) POLARIZATION YES LOCKING SYSTEM YES OF ROWS 1 OF WAYS XX 02 25

14 CRIMPFLEX housings HOUSING SERIES 1E xx This housing is designed to mate to industry standard walled connectors. It allows polarization and locking. POLARIZATION YES LOCKING SYSTEM YES OF ROWS 1 OF WAYS XX HOUSING SERIES 7F10 xx The low height of this housing allows right angle connection in high density packaging. Housings are side to side and end to end stackable. POLARIZATION NO LOCKING SYSTEM NO OF ROWS 1 OF WAYS XX 02 25

15 CRIMPFLEX housings HOUSING SERIES OL xx Industry standard locking system that allows easy mating and unmating to a walled pin header. Optional : alternate part available on request to allow for latch to be oriented in either direction. Mates with Male headers ref. 1L xx-1 ref. 1L xx-1 (refer to page 37) 2,54 1,27 3,2 3,3 2,5 For ref. OL02 and OL03, only one guide POLARIZATION YES LOCKING SYSTEM YES OF ROWS 1 OF WAYS XX HOUSING SERIES OD xx Industry standard polarization feature. Optional : contacts can be inserted on the opposite side to the latch, from 4 to 25 ways. 2,5 1,2 3,2 2 POLARIZATION YES LOCKING SYSTEM YES OF ROWS 1 OF WAYS XX 03 25

NICOMATIC France is certified ISO 9001 :2000 Discrete Wire to Flat Cable Connection NICOMATIC SA (HEADQUARTERS) 173, rue des Fougères - ZI Les Bracots F-74890 Bons-en-Chablais Téléphone: +33 4 50 36

54mm - Full Compatibility with CRIMPFLEX 2SL-xx female housings for connection with 1L-xx male housings : 1 ROW, 2 to 12 ways 1L-xx 1SM-xx 2 ways A=2,54 B=5,08 3 ways A=5,08 B=7,62 4 ways A=7,62

16 NICOMATIC France is certified ISO 9001 :2000 Discrete Wire to Flat Cable Connection NICOMATIC SA (HEADQUARTERS) 173, rue des Fougères - ZI Les Bracots F Bons-en-Chablais Téléphone: Fax: nicomatic@nicomatic.fr - Flexible design - Pitch 2.54mm - Full Compatibility with CRIMPFLEX 2SL-xx female housings for connection with 1L-xx male housings : 1 ROW, 2 to 12 ways 1L-xx 1SM-xx 2 ways A=2,54 B=5,08 3 ways A=5,08 B=7,62 4 ways A=7,62 B=10,16 5 ways A=10,16 B=12,70 6 ways A=12,70 B=15,24 7 ways A=15,24 B=17,78 8 ways A=17,78 B=20,32 9 ways A=20,32 B=22,86 10 ways A=22,86 B=25,40 11 ways A=25,40 B=27,94 12 ways A=27,94 B=30,48 1SM-xx male housings for connection with 0M-xx or 0L-xx female housings : 1 ROW, 2 to 12 ways 2 ways A=2,54 B=7,12 3 ways A=5,08 B=9,66 4 ways A=7,62 B=12,20 5 ways A=10,16 B=14,74 6 ways A=12,70 B=17,28 7 ways A=15,24 B=19,82 8 ways A=17,78 B=22,36 9 ways A=20,32 B=24,90 10 ways A=22,86 B=27,44 11 ways A=25,40 B=29,98 12 ways A=27,94 B=32,52 2SL-xx 0M-xx MATERIAL UL94V-0 (Female & Male Housings) Phosphor Bronze (Female & Male Contacts) CONTACTS PLATING The standard contact is pure tin plated on nickel layer (optional gold plating) ELECTRICAL SPECIFICATION Insulation resistance: mohm Withstanding voltage: V AC Rated voltage: 250V AC DC Direct current rating per contact : 3A permanent THERMIC SPECIFICATION Operating temperature: -40 C to +105 C OTHER AWG 18 to 30 Contacts supplied in reel of pieces or in bulk Female Male *Hand crimp tool P/N Länna, S SKOGÅS Ordertel Växel info@hemomatik.se Orderfax Teknisk Internet

CRIMPFLEX connectors CRIMPFLEX CONNECTORS Technical data...3 CRIMPFLEX CRIMPING Description...4 FEMALE CONTACTS Typical contact application...5 Female

C R I M P F L E X C O N N E C T O R S JULY 2007 - C.CS.1000 / GB CRIMPFLEX connectors CRIMPFLEX CONNECTORS Technical data...3 CRIMPFLEX CRIMPING Description...4 FEMALE CONTACTS Typical contact application...5