INSIGHT SYSTEM PIN-OUT GUIDE Draft Rev. August 2004

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1 Page 1 INSIGHT SYSTEM PIN-OUT GUIDE Draft Rev. August 2004 Use this document to diagnose suspected wiring or power problems on the Insight CAN BUS harness and harvest modules. Use a multi-meter or test light to pin-out the following components in order to help determine which component is failing. Power Control Circuit Troubleshooting Procedure Display Cable Distribution Cable Power Cables Power Control Circuit CAN Main Harness Speed Module Header Sensor Header Tee Cable Implement Switch Moisture Module Flow Module App Rate Module

2 Page 2 Display Cable (Harvest) PN: X

3 Page 3 Distribution Cable PN

4 Page 4 SYSTEM POWER CABLE Generic Example SWITCHED POWER Generic Example

5 Page 5 Power Control Circuit PN: CAN Harness Generic Example

6 Page 6 Speed Module Speed Sensor Adaptor Pin-Outs Rev. 2 Boards CAN BUS GROUND SPEED SHAFT SPEED POSITION SENSOR 1. Input Power 1. Grnd sp. input 1. Standard / Variable Reluctance 1. +5V 2. Can Low 2. Ground 2. Ground 2. Hdr #1. (pulled up) 3. Vehicle Ground 3. High Speed (Engine/Fan) 3. Ground 4. Can Hi 4. Ground 4. Hdr #2. (pulled up) 5. High Hysteresis 5. Relay Hdr #1. (pulled down, 0.1uF) 6. Ground 6. Ground 7. Relay Hdr #2. (pulled down, 1.0 uf) 8. +5V CAN Bus Stub PN: X

7 Page 7 Position Sensor Generic Example Cable - Adapter, Header Height, Deutsch X To check the header sensor for electrical connection, use an ohmmeter and check for the following resistance s: Check at: Pins Ohms Adapter Cable (Deutsch 8 pin connector) Adapter Cable (Deutsch 8 pin connector) Adapter Cable (Deutsch 8 pin connector) Header Sensor Cable (rectangular 3 pin conn.) A + B Header Sensor Cable (rectangular 3 pin conn.) B + C Header Sensor Cable (rectangular 3 pin conn.) A + C 1000

8 Page 8 Header Relay Tee Cable Implement Switch PN:

9 Page 9 Moisture Module Moisture Sensor Adaptor Pin-Outs. CAN MOISTURE PROXIMITY BATTERY MOTOR RELAY 1. Input Power (+12V) V V V 1. Motor V (Coil Power) 2. Can Low 2. Unused 2. Prox Signal 2. Ground 2. Motor - (ground) 2. Coil Enable, Ground when relay is on 3. Vehicle Ground 3. Unused 3. Ground V (Common Pin) 4. Can Hi 4. Ground 4. Norm. Closed Pin. Used for Relay Status 5. Unused 5. Norm. Open Pin. When Relay is on, it 6. Moist 1 (+) sends +12V to Motor and Current Sense 7. Moist 2 (-) 8. Unused 9. Unused 10. Unused 11. Unused 12. Temperature 13. Unused 14. Unused

10 Page 10 Flow Sensor Module Generic Example Application Rate Module App Rate Module Pin-Outs CAN CONNECTOR AUX INPUT CONN. COMMUNICATION CONN. 1. Input Power (+12V) V 1. TX 2. Can Low V 2. RTS 3. Vehicle Ground 3. Digital Input 1 3. DTR 4. Can Hi 4. Digital Input 2 4. GROUND 5. Speed Input 2 5. RS Speed Input 1 6. RX 7. Ground 7. CTS 8. Ground 8. DSR 9. Digital Input 3 9. DCD 10. Digital Output RI 11. Ground 11. RS Ground 12. GROUND

11 Page 11 HOME Troubleshooting Procedures CAN Module LED Status: Flashing Green: Normal Operation/Good Communication on with CAN Bus Solid Amber: Po wer to Module no Communication with the CAN Bus Flashing Red: Programming Mode If module continues to flash red after cycling power, try reprogramming again. When the GPS and Modules will not power up Test 1: Verify Power at the CAN Harness at Speed Module Stub 1. Unplug the Deutsch Connector. 2. With Power Control Circuit connected and the InSight Monitor powered on 3. Testing pin 1 to pin 3 should read battery voltage aprox. 12V (if no voltage test 9 Pin GPS Connector on Display Cable Test 2 Verify Power at the Display Cable 9 pin GPS Connector (in cab) Pin 4 is power, Pin 5 is ground 1. With Power Control Circuit connected, InSight On 2. Testing Pin 5 to Pin 4 should read battery voltage approx 12V (if no voltage, test 4 pin connector at the Distribution Cable) 3. Testing Pin 5 to Pin 1 should read battery voltage approx 12V (only needed for Add-On GPS) Test 3 Verify Power at the 4 pin square shroud on the Distribution Cable *Unplug the power control circuit* A and C are Power and D is ground 1. Testing Pin A to Pin D should read battery voltage approx 12V (if yes, continue) (If not check fuse in Power Cable) 2. Testing C to D should read 5V (if 5V, continue) (if not make sure insight is ON, could be problem is somewhere else in Harness) 3. Testing B to D should read 0V (if 0V, continue) (if anything but 0V there is a problem somewhere in the Harness) If the above Testing procedure reveals that power is not getting through the Control Circuit. 1. Replace Power Control Circuit p/n If the modules will not power down after turning of the Insight Monitor 1. Replace Power Control Circuit p/n

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