D6030S - D6030D INSTRUCTION MANUAL. D SIL 3 Switch/Proximity Detector Repeater Relay Output. Models D6030S, D6030D

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1 D600S - D600D INSTRUCTI MANUAL SIL Switch/Proximity Detector Repeater Relay, DIN Rail, Models D600S, D600D D600 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM0-

2 Characteristics General Description: The single and dual channel Switch/Proximity Detector Repeater, D600S and D600D module is a unit suitable for applications requiring SIL level (according to IEC 60:00 Ed. ) in safety related systems for high risk industries. The unit can be configured for switch or proximity detector (EN60--6, NAMUR), or NC and for NE or SPST (D600D) or SPDT (D600S) relay output contact. Each channel enables a load to be controlled by a switch, or a proximity detector. Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line open or closed status as configured. D600D is programmable via dip switches as single input and two independent outputs. Out can be programmed for output duplicating Out or Fault detection Out. In case of duplication, relay actuation can be independently configured for each output. In case of fault output, relay actuation can be programmed as normally energized or normally de-energized. Mounting on standard DIN-Rail, with or without Power Bus. Functional Safety Management Certification: G.M. International is certified by TÜV to conform to IEC60:00 part clauses -6 for safety related systems up to and included SIL. FSM SIL Technical Data Supply: Vdc nom ( to 0 Vdc) reverse polarity protected, ripple within voltage limits Vpp, A time lag fuse internally protected. Current V: ma for channels D600D, ma for channel D600S with short circuit input and relay energized, typical. Power dissipation: 0. W for channels D600D, 0. W for channel D600S with V supply voltage, short circuit input and relay energized, typical. Isolation (Test Voltage): In/Out. KV; In/Supply. KV; In/ In 00 V; Out/Supply. KV; Out/Out. KV. switching current levels:. ma (. to 6. ma range),. ma (0. to. ma range), switch current.6 ma ± 0. ma hysteresis. Fault current levels: open fault 0. ma, short fault 6. ma (when enabled both faults de-energize channel relay with single channel unit D600S or de-energize channel relay with D600D used as dual channel unit or actuate the fault relay out with D600D used as fault signaling unit). equivalent source: V KΩ typical ( V no load, ma short circuit). : SPST (D600D) or SPDT (D600S) relay contact. material: Ag Alloy (Cd free), gold plated. rating: A 0 Vac 000 VA, A 0 Vdc 0 W (resistive load), limit current to 00 ma maximum for SIL applications. Min.switching current ma. DC Load breaking capacity: V (V) Resistive Load SIL Area Mechanical / Electrical life: * 0 6 / * 0 operation, typical. Operate / Release time: / ms typical. Bounce time / NC contact: / ms typical. Frequency response: 0 Hz maximum. Compatibility: CE mark compliant, conforms to Directive: 0/0/EU EMC, 0//EU LVD, 0/6/EU RoHS. Environmental conditions: Operating: temperature limits 0 to + 0 C, relative humidity %, up to C. Storage: temperature limits to + 0 C. Approvals: I (A) TÜV Certificate No. C-IS-60-0, SIL / SIL conforms to IEC60:00 Ed.. TÜV Certificate No. C-IS-6-0, SIL Functional Safety Certificate conforms to IEC60:00 Ed., for Management of Functional Safety. Mounting: T DIN-Rail according to EN00, with or without Power Bus. Weight: about 0 g D600D, 0 g D600S. Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to. mm. Protection class: IP 0. Dimensions: Width. mm, Depth mm, Height 0 mm. D600 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM0-

Model: D600 channel S channels D Ordering Information Front Panel and Features SIL according to IEC 60:00 Ed.

E-0, SFF 0.06 %, with independent channel configuration. PFDavg ( year).6 E-0, SFF.

66 E-0, SFF. %, with D600D used as fault indicator (only nd ch.). SIL according to IEC 60:00 Ed.

%, with independent channel configuration. PFDavg ( year). E-0, SFF.

6 E-0, SFF.0 %, with D600D used as fault indicator (only nd ch.).

/NC switch/proximity Detector, NE/ relay actuation mode. Field open and short circuit detection.

In-field programmability by DIP Switch. TÜV Certification. TÜV Functional Safety Certification.

female M0 Simplified installation using standard DIN-Rail and plug-in terminal blocks, with or without Power

3 Model: D600 channel S channels D Ordering Information Front Panel and Features SIL according to IEC 60:00 Ed. for Tproof / 0 years ( 0% / >0 % of total SIF), considering 00 ma max contact current. PFDavg ( year). E-0, SFF 0.06 %, with independent channel configuration. PFDavg ( year).6 E-0, SFF.6 %, with D600D used as duplicator (both channels) or as fault indicator (only st ch.). PFDavg ( year).66 E-0, SFF. %, with D600D used as fault indicator (only nd ch.). SIL according to IEC 60:00 Ed. for Tproof / 0 years ( 0% / >0 % of total SIF), considering A max contact current. PFDavg ( year). E-0, SFF. %, with independent channel configuration. PFDavg ( year). E-0, SFF.0 %, with D600D used as duplicator (both channels) or as fault indicator (only st ch.). PFDavg ( year).6 E-0, SFF.0 %, with D600D used as fault indicator (only nd ch.). Systematic capability SIL fully independent channels. High Density, channels per unit. /NC switch/proximity Detector, NE/ relay actuation mode. Field open and short circuit detection. Three port isolation, //Supply. EMC Compatibility to EN , EN , EN66-, EN66-- for safety system. In-field programmability by DIP Switch. TÜV Certification. TÜV Functional Safety Certification. Power Bus and DIN-Rail accessories: Connector JDFT0 Cover and fix MCHP6 Terminal block male M0 Terminal block female M0 Simplified installation using standard DIN-Rail and plug-in terminal blocks, with or without Power Bus. Terminal block connections Ch for Proximity or Voltage free Ch - Ch for Proximity or Voltage free Ch + Ch for Proximity or Voltage free Ch 0 - Ch for Proximity or Voltage free Ch + Power Supply Vdc 6 - Power Supply Vdc G.M. International ISM0- D600 - SIL Switch/Proximity Detector Repeater Relay

4 Function Diagram R R Proximity + - MODEL D600D D00D + Supply Vdc 6 - Out (SIL ) In R R Proximity Out (SIL ) In Resistors R - R used with contact required for line fault detection. Terminals -0 must be shorted to set module as Duplicator or Fault Out F - + Power and Fault Bus MODEL D00D D600D Duplicator or or Fault Out Relay contacts shown in de-energized position. Terminals - and - open. R R Proximity Supply Vdc 6 - Out (SIL ) In 0 Out Duplicator or Fault (SIL ) Resistors R - R used with contact required for line fault detection. F - + Power and Fault Bus Internal Dip switches programmable Relay contacts shown in de-energized position. Terminals - and - open. MODEL D600S D00S R R Proximity Supply Vdc 6 - Out (SIL ) In Out NC (SIL ) Resistors R - R used with contact required for line fault detection. F - + Power and Fault Bus Relay contact shown in de-energized position. Terminals - open, terminals - close. D600 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM0-

5 Warning D600 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards. Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury. The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided. D600 module is a unit suitable for applications requiring SIL level (according to IEC 60) in safety related systems for high risk industries. The unit can be configured for switch or proximity detector (EN60--6, NAMUR), or NC and for NE or SPST (D600D) or SPDT (D600S) relay output contact. Each channel enables a load to be controlled by a switch, or a proximity detector. Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line open or closed status as configured. D600D is programmable via dip switches as single input and two independent outputs. Out can be programmed for output duplicating Out or Fault detection Out. In case of duplication, relay actuation can be independently configured for each output. In case of fault output, relay actuation can be programmed as normally energized or normally de-energized. Presence of supply power and status of output (energized or de-energized), as well as integrity or fault condition of sensor and connecting line are displayed by signaling LEDs (green for power, yellow for status and red for fault condition). Note: use of electrical contacts with fault detection enabled (control equipment) requires, near the switch at the end of the line a R KΩ typical (0 Ω to KΩ range) resistor in series and a R0 kω typical ( KΩ to KΩ range) resistor in parallel to the contacts in order to allow the fault detection circuit to distinguish between a condition of contact close/open and a line open/short circuit fault. Installation D600 series are Switch/Proximity Detector Interface housed in a plastic enclosure suitable for installation on T DIN-Rail according to EN00, with or without Power Bus. D600 unit can be mounted with any orientation over the entire ambient temperature range. Electrical connection of conductors up to. mm² are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit without suffering or causing any damage. The wiring cables have to be proportionate in base to the current and the length of the cable. On the section Function Diagram and enclosure side a block diagram identifies all connections. Identify the number of channels of the specific card (e.g. D600S is a single channel model and D600D is a dual channel model), the function and location of each connection terminal using the wiring diagram on the corresponding section, as an example: Connect Vdc power supply positive at terminal and negative at terminal 6. For Model D600S connect output of channel at terminals and (for contact) or at terminals and (for NC contact). For Model D600D in addition to channel connections above, connect output of channel at terminals and. For Model D600S, in case of Proximity or Voltage free, connect the wires at terminal for positive and for negative. For Model D600D in addition to channel connections above, connect terminal for positive and 0 for negative on channel. Connect SPDT (D600S) or SPST (D600D) relay contacts checking the load rating to be within the contact maximum rating ( A 0 Vac 000 VA, A 0 Vdc 0 W resistive load, limit current to 00 ma maximum for SIL applications). If necessary, to prevent relay contacts from damaging, an external protection (fuse or similar) should be connected. A suitable protection must be chosen according to the relay breaking capacity diagram on data sheet. Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water. Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided. According to EN600, D600 series must be connected to SELV or SELV-E supplies. Relay output contact must be connected to load non exceeding category II overvoltage limits. Warning: de-energize main power source (turn off power supply voltage) and disconnect plug-in terminal blocks before opening the enclosure to avoid electrical shock when connected to live hazardous potential. Start-up Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires. Check conductors for exposed wires that could touch each other causing dangerous unwanted shorts. Turn on power, the power on green led must be lit, status and fault led on each channel must be in accordance with condition of the corresponding input line. If possible close and open input lines one at time checking the corresponding status and fault LEDs condition as well as output to be correct. G.M. International ISM0- D600 - SIL Switch/Proximity Detector Repeater Relay

6 D600D used as double channel A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: dip-switch 6-- must be set to position. Configuration Dip switch factory settings. All Switches are 6 Dip switch configuration CH 6 CH Must be set to "" position CH Setting Line fault detection (switch / proximity sensor) Enabled (proximity sensor or switch with end of line resistors, Position in fault condition IN / OUT -NE or NC- NE NC - or NC-NE NC NE CH Setting Line fault detection (switch / proximity sensor) Enabled (proximity sensor or switch with end of line resistors, Position in fault condition IN / OUT -NE or NC- NE NC or NC-NE NC NE D600 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM0-

7 Configuration D600D used as duplicator or fault output A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: Terminals -0 must be shorted to set module as Duplicator or Fault Out. Dip-switch must be set to position. Dip switch factory settings. All Switches are 6 Dip switch configuration 6 CH Setting Line fault detection IN / OUT (switch / proximity sensor) Enabled (proximity sensor or switch with end of line resistors, -NE or NC- NE Must be set to "" position NC Position in fault condition, De-energized in fault condition, not specified fault condition - or NC-NE NC NE Duplicator Position in fault condition 6 De-energized in fault condition if line fault detection enabled (SW ) Parallel Mode Set SW equal to SW 6 Not specified fault condition Reverse Mode Set SW opposite to SW Fault 6 Mode NE Mode No Fault No Fault NE Fault condition Fault condition G.M. International ISM0- D600 - SIL Switch/Proximity Detector Repeater Relay

8 D600S A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: Dip-switch - must be set to position. Configuration Dip switch factory settings. All Switches are 6 Dip switch configuration 6 - must be set to "" position --6 Not used CH Setting Line fault detection (switch / proximity sensor) Enabled (proximity sensor or switch with end of line resistors, Position in fault condition - IN / OUT -NE or NC- NE - NC - - or NC-NE - NC NE - D600 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM0-

9 Configuration DIP Switch factory settings (valid for D600S and D600D) SW SW SW SW SW SW6 SW SW D600D (used as double channel) Configuration Summary Table WARNING: dip-switch 6-- must be set to position. Channel Line fault detection SW SW SW Channel IN/OUT SW SW (switch/proximity sensor) -NE or NC- Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit, - or NC-NE D600D (used as duplicator or fault output) Configuration Summary Table WARNING: Terminals -0 must be shorted to set module as Duplicator or Fault Out. Dip-switch must be set to position. Line fault detection SW SW IN/OUT SW (switch/proximity sensor) Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit,, De-energized in Fault condition, Not specified Fault condition -NE or NC- - or NC-NE SW6 SW SW Mode SW Duplicator De-energized in fault condition if line fault detection enabled (SW ) Parallel (for SIL application) Set equal to SW Not specified Fault condition Reverse Set opposite to SW Fault NE (for SIL application) D600S Configuration Summary Table WARNING: Dip-switch - must be set to position. Line fault detection SW SW IN/OUT SW (switch/proximity sensor) -NE or NC- Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit, - or NC-NE G.M. International ISM0- D600 - SIL Switch/Proximity Detector Repeater Relay

INSTRUCTION MANUAL. SIL 3 Switch/Proximity Detector Repeater Relay Output, Termination Board Models D6032S, D6032D

INSTRUCTION MANUAL. SIL 3 Switch/Proximity Detector Repeater Relay Output, Termination Board Models D6032S, D6032D D603S D603D INSTRUCTI MANUAL SIL 3 Switch/Proximity Detector Repeater Relay, Termination Board Models D603S, D603D D603 SIL 3 Switch/Proximity Detector Repeater Relay G.M. International ISM0400 General