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1 Part Name/Description Part Number Quantity Direct Command Cable Installation Kit Hood 37-pin DSub Dielectric Grease Dust Plug 12 Pin Gray N 1 Feature User Guide InCommand ISO Liquid Installation Instructions CAN Y-Splice CAN Terminator Plug CAN Bus Line 36 ft Switch Input 9 Sections European Cigarette Power Cable Local CAN Breakout Cable ISOBUS Breakout Cable ISO Liquid Product Module ISO Liquid Swath Module Terminating Plug Local CAN Terminating Receptacle Local CAN Active Termination Cable (Imp) Poly Enclosure 6.63 in. x 4.68 in. x 2.37in Mounting Plate Hardi Distribution Box Cable ISOBUS Implement Large Module Bracket Strap Hardi Spray II Breakout Adapter 6 ft Mounting Plate GEN 2 Modules Hardware Kit 17 (AUX Module Mounting) Hardware Kit 18 (GEN 2 Module Mounting) Hardware Kit Auxiliary Input Module Kit Deutsch Dust Plug 12-pin N 1 Deutsch Dust Plug 6-pin CAN Y-Splice CAN Plug CAN Bus Stub 1 ft Auxiliary Input Module PN: Rev. A November 2015 Page 1 of 23

2 DirectCommand Installation RAM Rail Mount Kit 5 Arm RAM 201U 5 Arm RAM 2461U Base RAM 235U Base, Double U-Bolt Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at Ext 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment and looking forward Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. This DirectCommand kit fits the following machines: Hardi Sprayers using 39-pin Spray II Switch Box without a JobCom box. The DirectCommand Modules are mounted on the sprayer chassis. Sprayers using more than six boom sections will need to order an additional Swath Module Kit, PN: Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation instructions for use as a reference after completing installation. Page 2 of 23 November 2015 PN: Rev. A

3 Section Contents Section Heading Page Common Components 4 Component and Cable Layout Cab Connections 5 Component and Cable Layout Implement Connections 6 Safety Notices 7 Installing the Ag Leader Display 8 Installing the Power and Cab Cables 9 Installing the Control Modules 11 Installing the Implement Cable and CAN BUS Cables 13 Installing the Rate Control Cables 15 Setting Up the Ag Leader Display 22 PN: Rev. A November 2015 Page 3 of 23

4 DirectCommand Installation Common Components This section contains illustrations of components common to all Direct Command Installations. Their purpose is to ensure proper identification and installations in the sections that follow. CAN Bus Connectors 1. Terminator PN: Plug (Not all applications) PN: Y-Splice PN: ISO Liquid Product Module ISO Liquid Swath Module Auxiliary Input Module Page 4 of 23 November 2015 PN: Rev. A

5 Component and Cable Layout Cab Connections PN: Rev. A November 2015 Page 5 of 23

6 DirectCommand Installation Component and Cable Layout Implement Connections Page 6 of 23 November 2015 PN: Rev. A

7 Safety Notices CAUTION: Sprayer booms should be lowered to the ground or on mechanical safety stops before starting work. Do not work under sprayer booms supported by hydraulic system only. Turn off machine and wait for all motion to stop before starting work. Set parking brake. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels for any holes, wiring or controls that could be damaged when drilling any holes. IMPORTANT: Disconnect the Ag Leader Display, DirectCommand components and flow meter from electrical system when welding on equipment or jump starting unit to prevent component damage due to power surges or excessive current. IMPORTANT: If using a non Ag Leader GPS receiver, make sure to install a Null Modem Cable, included in the Display Kit, to prevent damage to the Ag Leader Display or GPS receiver. IMPORTANT: Use Dielectric grease to coat the seals and terminals of each connector that will be exposed to weather or chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating connectors. PN: Rev. A November 2015 Page 7 of 23

8 DirectCommand Installation Installing the Ag Leader Display Parts required for procedure: (1) Ag Leader Display PN: * From RAM Rail Mount Kit (1) RAM 201U 5 Arm PN: (1) RAM 2461U Base PN: (1) RAM 235U Base, Double U-Bolt PN: From Display Kit or Display Cable Kit: (1) Display Cable PN: * From DirectCommand Kit: (1) CAN Y-Splice PN: From Auxiliary Input Module Kit: (1) CAN Plug PN: * Multiple display/display cable options are available Step-by-Step instructions for installing the Display 1. Turn on the existing rate control console, if equipped with one, and copy down the boom section widths and flow meter calibration numbers. 2. Run the sprayer one last time to make sure all of the components are in working order before removing the console. Verifying that all of the rate control components work will help with any potential troubleshooting issues after the installation. NOTE: The Hardi flow meter signal output and the Ag Leader Display requirements are both in pulses per unit of product applied. NOTE: Be sure to set the Ag Leader Display to the correct measuring units in the Setup Menu. Choose either Imperial (Gallons) or Metric (Liters). All information has to be in the same measuring standards when entered. If the operator changes the standard in the Setup Menu, after the configuration setup is complete, the Ag Leader Display will change all the settings to the selected measurement standard. NOTE: The Ag Leader Display boom widths may be programmed in feet or meters. Take the number of spray nozzles on each boom section and multiply by the nozzle spacing to calculate the boom section widths. Page 8 of 23 November 2015 PN: Rev. A

9 3. Turn off the existing rate control console. Disconnect the cable from the back of the console and remove the console from the vehicle. NOTE: Do not remove the Hardi Spray II Switchbox; this is required for the DirectCommand Installation. 4. Using the two U-bolts from the RAM Mount kit, attach the RAM Base, Double U-Bolt, PN: to the arm where the existing console was previously mounted. 5. If this is a new installation, use the Hardi mounting kit to configure an arrangement that will mount the Spray II Switchbox and the Double U-bolt RAM mount for the Ag Leader Display. 6. Lay the display on a flat surface. Attach the square RAM Mount, PN: to the back of the display using four of the Phillips Pan Head Screws. 7. Use the 5 RAM Arm PN: to mount the Ag Leader display to the previously mounted RAM Base. 8. Connect the round connector(s) on the Display Cable to the mating connector on the back of the Ag Leader Display. 9. Connect the single end of the CAN Y-splice, PN: to the mating connector on the Display Cable. NOTE: To properly connect the CAN Bus terminals firmly pinch the metal clip against the plastic connection and then connect and disconnect the CAN Bus terminals as needed. 10. Connect the CAN Plug, PN: into the gray side of the CAN Y- Splice. Installing the Power and Cab Cables Parts required for procedure: From DirectCommand Kit (1) Cable Installation Kit PN: (1) European Cigarette Power Cable PN: From Display Kit or Display Cable Kit: (1) Power Cable PN: PN: Rev. A November 2015 Page 9 of 23

10 DirectCommand Installation Step-by-Step instructions for installing the Power and Cab Cables IMPORTANT: Disconnect the battery ground cable. By not disconnecting the ground cable damage could be done to machine components. 1. Connect the ring-terminated ends of the Power Cable PN: directly to the battery cable. The fused wires go to the positive side and the black wires go to the negative side. Refer to the figure below for different battery configurations and notations for Ag Leader Power and Ag Leader Ground. 2. Find a suitable opening in the floor or rear window area of the cab to route the opposite end of the Power Cable into the cab. Page 10 of 23 November 2015 PN: Rev. A

11 3. Connect the 3-pin Weatherpack plug on the Power Cable to the 3-pin Weatherpack receptacle of the Display Cable. 4. Locate the European Cigarette Power Cable, PN: in the DirectCommand Kit. 5. Connect the 2-pin Weatherpack shroud on the European Cigarette Power cable to the mating tower on the appropriate Ag Leader ISOBUS Adapter cable. 6. Connect the Cigarette lighter style plug coming from the Spray II Switch Box into the mating receptacle on the European Cigarette Power Cable. 7. Bundle cables and secure them as necessary with cable ties from the Cable Installation Kit, PN: Installing the Control Modules Parts required for procedure: From DirectCommand Kit (1) ISO Liquid Product Module PN: (1) ISO Liquid Swath Module PN: (1) Large Module Bracket Strap PN: (1) Mounting Plate GEN 2 Modules PN: (1) Hardware Kit 17 PN: (1) Hardware Kit 18 PN: (1) Hardware Kit 20 PN: From Auxiliary Input Module Kit (1) Auxiliary Input Module PN: Step-by-Step instructions for installing the Control Modules 1. Locate the Module Mounting Plate, PN: in the DirectCommand Kit. 2. Locate the ISO Liquid Product Control Module, PN: and ISO Liquid Swath Module, PN: in the DirectCommand Kit. NOTE: Configurations with greater than 6 boom sections will require a second ISO Liquid Swath Module Kit purchased separately. 3. Use the appropriate length 5/16 in. carriage bolt and hardware from Hardware Kit 18 to secure the ISO control modules to the module mounting plate in a stacked position. PN: Rev. A November 2015 Page 11 of 23

12 DirectCommand Installation 4. If using a second Swath Module stack it along with the ISO Liquid Product Control Module and ISO Liquid Swath Module. 5. Locate the Auxiliary Input Module, PN: in the Auxiliary Input Module Kit. 6. Use the ¼-20 flange nuts from Hardware Kit 17 to secure the Auxiliary Input Module to the threaded studs of the module mounting plate. 7. Find a suitable location on the rear of the sprayer to mount the Control Modules within reach of the Hardi Distribution Box. The recommended location is on the rectangular tubing to the right front of the section valves. Recommending Control Module Mounting Location 8. Mount the Module Mounting Plate to the rectangular tubing in front of the spray boom. Use the Large Module Bracket Strap, PN: and the 5/16in. X 5in. Carriage bolt and 5/16 in. hardware included in Hardware Kit 20 to fasten the mounting plate and bracket strap to the tubing. Page 12 of 23 November 2015 PN: Rev. A

13 Installing the Implement Cable and CAN Bus Cables Parts required for procedure: From DirectCommand Kit (1) CAN Terminator PN: (1) CAN BUS Ext 36 ft. PN: (1) Local CAN Breakout Cable PN: (1) ISOBUS Breakout Cable PN: (1) Local CAN Terminating Plug PN: (1) Local CAN Terminating Rec. PN: (1) ISOBUS Active Term. Cable PN: (1) ISOBUS Implement Cable PN: From Auxiliary Input Module Kit (1) CAN Y-Splice PN: (1) CAN Bus Stub 12 in. PN: Step-by-Step instructions for installing the CAN Bus Cables 1. Plug the 24-pin FCI connector of the ISOBUS Breakout Cable, PN: to the mating connector of the Liquid Rate Control Module. 2. Connect the 6-pin Metripack plug of the ISOBUS Implement Cable, PN: to the 6-pin Metripack receptacle of the ISOBUS Breakout Cable. 3. Connect the 6-pin Metripack plug of the ISOBUS Breakout Cable to the 6- pin Metripack receptacle of the Active Terminator Cable (Imp), PN: Connect the Local CAN Terminating Plug, PN: to the mating receptacle of the ISOBUS Breakout Cable. 5. Plug the 24-pin FCI connector of the Local CAN Breakout Cable, PN: to the mating connector of the first Liquid Swath Control Module. 6. Connect the 6-pin Deutsch plug of the ISOBUS Breakout Cable to the mating receptacle of the first Local CAN Breakout Cable. Steps 7-8 are for connecting a second Swath Module. If using only one Swath Module skip to Step Plug the 24-pin FCI connector of the second Local CAN Breakout Cable, PN: to the mating connector of the second Liquid Swath Control Module. PN: Rev. A November 2015 Page 13 of 23

14 DirectCommand Installation 8. Connect the 6-pin Deutsch plug of the first Local CAN Breakout Cable. To the mating receptacle of the second Local CAN Breakout Cable. 9. Connect the Local CAN Terminating Receptacle, PN: to the mating plug of the last Local CAN Breakout Cable. Local CAN Breakout Cable ISOBUS Breakout Cable Local CAN Terminating Rec. Local CAN Terminating Plug Liquid Swath Control Module with Local CAN Cabling 10. Connect the single end of the CAN Y-splice, PN: into one end of the CAN Bus Line, PN: Connect the black 4-pin plug on the 12-in. CAN Bus Stub, PN: into the black side of the CAN Y-Splice. 12. Plug the opposite end of the CAN Bus Stub into the receptacle labeled CAN BUS on the Auxiliary Input Module. 13. Plug the CAN Terminator Plug, PN: into the gray side of the Y- splice. 14. Connect the 6-pin Metripack plug of the ISO Implement Cable, PN: to the mating power receptacle on the ISOBUS Breakout Cable. 15. Connect one of the gray 2-pin Deutsch power plugs from the ISO Implement Cable to the mating power receptacle on the ISO Liquid Product Control Page 14 of 23 November 2015 PN: Rev. A

15 Module, PN: Connect a second gray 2-pin Deutsch power plug from the ISO Implement Cable to the mating power receptacle on the ISO Liquid Swath Module, PN: Route the opposite end of the CAN Bus Line and ISO Implement Cable along the sprayer to the tractor hitch point. Installing the Rate Control Cables Parts required for procedure: From DirectCommand Kit (1) Deutsch Dust Plug 12-pin PN: N (1) Switch Input Cable PN: (1) Poly Electronics Enclosure PN: (1) Mounting Plate PN: (1) Hardi Adapter Cable PN: (1) Hardware Kit 20 PN: From Auxiliary Input Module Kit (1) Deutsch Dust Plug 12-pin PN: N Step-by-Step instructions for installing the Rate Control Cables 1. Connect the green 12-pin Deutsch plug on the Switch Input Cable, PN: to the mating receptacle on the Auxiliary Input Module marked SWITCH A. 2. Plug the 12-pin Dust Plug PN: N from the Auxiliary Input Module Kit into the mating receptacle on the Auxiliary Input Module SWITCH B. 3. Plug the 12-pin Dust Plug, PN: N from the DirectCommand kit into the brown receptacle of the ISO Liquid Product Control Module. 4. Find the Hardi Spray II Breakout Adapter, PN: , Poly Electronics Enclosure, PN: , Hardi Distribution Box Mounting Plate, PN: and M5 mounting hardware in Hardware Kit Locate the Hardi Distribution Box at the rear of the sprayer near the boom section valves. (See figure below) PN: Rev. A November 2015 Page 15 of 23

16 DirectCommand Installation Distribution Box At The Rear of The Sprayer Hardi Distribution Box With The Cover Removed 6. Using a Philips screwdriver remove the cover from the Distribution Box. 7. Loosen the fasteners securing the 37-pin DSUB connector to the distribution circuit board with a small flat-blade screwdriver. Components Of The Distribution Box Page 16 of 23 November 2015 PN: Rev. A

17 8. Disconnect the 37-pin female DSUB connector from the distribution circuit board. 9. Loosen and remove the locknut from the cordgrip assemble. 10. Carefully slide the locknut over the DSUB connector and set aside to use later in the installation. 11. Remove the 37-pin DSUB connector from the distribution box out through the knockout in the box. 12. Remove the two mounting bolts securing the distribution box mounting plate to the sprayer chassis. Distribution Box Mounting Plate With A Bolt Removed 13. Remove the factory mounting plate from the Hardi Distribution Box by removing the four fasteners. Factory Mounting Plate (Arrows Pointing To Fasteners) 14. Mount the Ag Leader Distribution Box Mounting Plate to the sprayer using PN: Rev. A November 2015 Page 17 of 23

18 DirectCommand Installation the existing holes and fasteners. Ag Leader Distribution Box Mounting Plate 15. Mount the Hardi Distribution Box to the right side of the Ag Leader Mounting Plate using the existing fasteners. 16. Remove the locknut from the cordgrip near the 37-pin female DSUB of the Hardi Spray II Adapter Cable, PN: , set aside for later use. 17. Route the 37-pin female DSUB connector from the Hardi Spray II Adapter Cable into the distribution box through the knockout hole in the side of the Hardi Distribution Box. 18. Slide the locknut, previously removed, over the 37-pin female DSUB connector. 19. Connect the 37-pin female DSUB connector to the mating 37-pin male DSUB connector on the distribution circuit board. Page 18 of 23 November 2015 PN: Rev. A

19 Female 37-Pin DSUB Connector Mated To Distribution Board 20. Tighten the screws on the 37-pin female DSUB with a small flat blade screwdriver to secure to the circuit board. 21. Slide the cordgrip into the knockout on the side of the distribution box and thread the locknut onto the cordgrip. 22. Adjust the cable position as necessary. 23. Tighten the flange nut on the outside of the cordgrip to keep dust and moisture out of the distribution box. 24. Remove the locknut from the cordgrip near the 37-pin male DSUB of the Hardi Spray II Adapter Cable, PN: , set aside for later use. 25. Route the 37-pin male DSUB connector from the Hardi Spray II Breakout Adapter into the right knockout hole on the Ag Leader Enclosure. 26. Slide the locknut, previously removed, over the 37-pin male DSUB connector. 27. Push the cordgrip into the knockout on the Ag Leader Plastic Enclosure and thread the locknut onto the cordgrip. 28. Adjust the position of the cable as necessary. 29. Tighten the flange nut on the outside of the cordgrip to secure the cable and keep dust and moisture out of the box. PN: Rev. A November 2015 Page 19 of 23

20 DirectCommand Installation 30. Route the Hardi 37-pin female DSUB connector that was originally connected to the Hardi distribution circuit board into the Ag Leader Plastic Enclosure. 31. Slide the locknut originally connected to the cordgrip over the 37-pin female DSUB connector. 32. Push the cordgrip into the knockout hole on the Ag Leader Plastic Enclosure and thread the locknut onto the cordgrip. 33. Adjust the position of the cable as necessary. 34. Tighten the flange nut on the outside of the cordgrip to secure the cable and keep dust and moisture out of the box. 35. Locate the DSUB Hood Connectors included in the DirectCommand Kit. 36. Install the DSUB Hoods on the male and female 37-pin connectors in the Ag Leader Plastic Enclosure. 37. Connect the mating DSUB connectors from the previous step and using a small flat blade screwdriver tighten the screws to secure the connectors. DSUB Connectors Mated Inside Ag Leader Enclosure With Hoods 38. Reinstall the cover on the Ag Leader Plastic Enclosure. 39. Mount the Ag Leader Enclosure to the left side of the Ag Leader Mounting Plate using the 5mm fasteners included in the DirectCommand Kit. Page 20 of 23 November 2015 PN: Rev. A

21 Electronics Enclosures Secured To Ag Leader Mounting Plate 40. Secure all cables with cables ties included in the Cable Installation Kit, PN: Avoid sharp edges and pinch points that could cause any cable damage. 41. Route the opposite end of the Hardi Spray II Breakout Adapter, PN: toward Ag Leader Control Modules mounted on the boom frame to the right front of the section valves. Control Module Mounting Location 42. Locate the gray 12-pin Deutsch plug labeled BOOM 1-6. Plug this connector into the mating connector on the first Swath Control Module. PN: Rev. A November 2015 Page 21 of 23

22 DirectCommand Installation 43. Locate the second gray 12-pin Deutsch plug labeled BOOM 7-9. Remove the dust cap and plug into the mating connector on the second Swath Control Module if the machine uses more than 6 boom sections. 44. Connect the gray 6-pin plug to the receptacle labeled RADAR on the Auxiliary Input Module. 45. Connect the 24-pin FCI connector to the mating connector on the Liquid Rate Control Module. 46. Connect the green 12-pin DTM plug to the mating receptacle on the Switch Input Cable, PN: Reconnect the battery ground. Setting Up the Ag Leader Display 1. Refer to the ISO Liquid Feature User Guide, PN: for setting up the Ag Leader Display. 2. Enter the default settings from the following chart for the initial sprayer setup. Setting Name Control Valve Configuration Signal Type Section Valve Type Valve Response 1 Valve Response 2 Default Value Bypass Servo Polarity Reversing Calibrated Return 100% 40% Description Rate control is achieved through actuating a butterfly or ball valve found in the return line to the solution tank. When the valve opens, the flow decreases and when the valve closes, the flow increases. This section valve type requires 12 Volts to open and 12 Volts to close. When the boom valve is shut off the product is directed back to the tank. Determines the speed of the servo valve when product control error exceeds the Response Threshold setting. Decreasing the value will cause the servo valve to run slower. Determines the speed of the servo valve when product control error is less than the Response Threshold setting. Decreasing the value will cause the servo valve to run slower. Page 22 of 23 November 2015 PN: Rev. A

23 Response Threshold Allowable Error 2 2% Determines where the control system switches between using Valve Response 1 and Valve Response 2 speed settings. Decreasing this value will have the overall effect of speeding up servo valve response. Increasing this value will have the overall effect of slowing down servo valve response. NOTE: Leaving all other valve control settings at the default value and making a small adjustment to this setting is usually all that is required to fine-tune the control system. Determines the percent error that is allowed prior to the product control system making any flow rate corrections. 2-3% is the normal Allowable Error Range. Too low of a setting will cause the system to continually hunt for the target application rate. Too high of a setting will cause excessive application error. Select the proper Flow Meter from the following Table Flowmeter Cal Flowmeter Style Flow Rates Flow Meter Cal One Outside Groove 2-30 g/min 485 No Groove 4-70 g/min 225 Two Outside Grooves g/min 475 NOTE: If the flow meter calibration number is for gallons per minute and you want to apply liters per minute you will need to convert the flow meter cal number by dividing by the conversion factor Example: 225 / = PN: Rev. A November 2015 Page 23 of 23

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