H3G-48B Production Description

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1 H3G-48B Production Description Designed for communication battery strings of 24 batteries each of VRLA and Ni-Cd battery 1

2 Applications For strings of 24 batteries each Base Station (2V X 24 batteries) 48VDC Power Room (2V X 24 batteries) 2

3 Product Components Main Module Extended d Module Monitors one string, 2 volts,24 Monitors one string, 2 volts, batteries, with LCD display 24 batteries and communication ports One main module is able to manage up to 3 extended modules to monitor total 4 strings 3

4 Topology 4

5 Main Functions Item Description + Measurements Cell -voltage, cell resistance, overall voltage, ambient - Discharge & charge record Alarm temperature, t charge & discharge current Dry contact 1 LCD display Communication port Protocol RS485 port MODBUS 5

6 Alarm Outputs No. Type Content Default alarm limits + 1 Voltage - Cell voltage alarm 2.4 Volts / 1.8 Volts - 2 Voltage Over all voltage alarm 57.6 Volts / 43.2 Volts 3 Internal Resistance Cell internal resistance alarm Current Charge current alarm 50 Amps 5 Current Discharge current alarm 50 Amps 6 Temperature Ambient temperature alarm -10 / 40 7 Device Error Communication Error When a alarm detected, the alarm LED lights on the front panel and dry contact relay energizes. 6

7 Main Module ⑴LCD ⑹ Input Port ⑵Button ⑻ COM2 ⑶LED ⑿ Dry Contact Output ⒁ Ground ⑽ Battery Voltage ⑸ Power Input ⑼ ⑾ CT Input Input ⑷ Power TEMP/SPI2 ⒀ Load Connections Switch ⑺COM4 7

8 Main Module NO. Item Description ⑴ LCD Displays two lines texts of 16 each,122x32 bit. ⑵ Button Total four buttons, Esc for exit, for page up/page down, Enter for confirmation. ⑶ LED POWER: power on; ACTIVE:IR test actives; E1:alarm detected from batteries; E2:alarm detected from modules;rx1/tx1:flashes during COM1 sends or receives data, Rx2/Tx2 Rx3/Tx3 Rx4/Tx4 for COM2 COM3 COM4. ⑷ Power Switch Controls DC power input. ⑸ DC Input 36~72VDC input,less than 9W for each module. ⑹ ⑺ ⑻ Switch value input COM1 COM2 For future Connects to COM1 of Extended Module to supply 12V power and communication. The pins on COM1 from left are B A + -, where B is of RS485,A is + of RS485,baud rate is 19200BPS, +/- are outputs of 12DC. Connects to a central computer or device. It is a RS485 port where pin3 is and pin2 is +,baud rate is 19200BPS and conforms MODBUS proposal. 8

9 Main Module NO. Item Description ⑼ ⑽ ⑾ ⑿ ⒀ ⒁ Connects to temperature sensor, and also can be used for TEMP/SPI2 updating firmware. Battery Voltage There are two ports as J1, J2 for voltage input, where J1 input connects to battery #1~#24,and J2 is for future. Connects to CT. On the connector the pins from left are V+ V- CT Input GND V0,where V+/V- is a ±15V output,and GND is the power ground,and d VO is the voltage output t from CT. Dry Contact Output Load connections Ground A four-pin connector. The pin1 and pin2 are no use, and the pin3 and pin4 are a contact output which will be closed during a alarm detected. DC220V/. Connects to batteries though over load cables. Connector 1 to battery #1+, Connector 2 to battery #4-, Connector 3 to battery #8-, Connector 4 to battery #12-, Connector 5 to battery #16-, Connector 6 to battery #20-, Connector 7 to battery #24-. Connects to the earth. 9

10 Extended Module ⑶COM1 ⑴LED ⑵COM1 ⑷Battery Voltage Input ⑸CT Input ⑹Load ⑺Ground Connections 10

11 Extended Module NO. Item Description ⑴ ⑵⑶ ⑷ LED COM1 Voltage Input POWER: power on; ACTIVE: lights on during IR test; Rx1/Tx1: flashes during COM1 sending or receiving data. ⑵ and ⑶ are same ports to be connected each other inside. The pins on the connectors from left are B A + -, where B is of RS485 and A is + of RS485, baud rate is 19200BP,+/- is a 12VDC output. There are two ports as J1, J2 for voltage input, where J1 connects to battery #1~#24,and J2 is for future. ⑸ ⑹ CT Input Load Connections Connects to CT. On the connector the pins from left are V+ V- GND V0,where V+/V- is a ±15V output,and GND is the power ground,and VO is the voltage output from CT. Connects to batteries though h over load cables. Connector 1 to battery #1+, Connector 2 to battery #4-, Connector 3 to battery #8-, Connector 4 to battery #12-, Connector 5 to battery #16-, Connector 6 to battery #20-, Connector 7 to battery #24-. ⑺ Ground Connects to the earth. 11

12 Dimensions Main Module Extended Module 12

13 Accessories Temperature Sensor CT Voltage Cable Load Cable Current Cable Voltage Terminal 13

14 Accessories Load Terminal (With voltage terminal) Communication Cable (Connects modules) Power Cable 14

15 Main Features NO. Features Designed for communication batteries, more stable and easy for installation. 2 Modular design, one module for one string. H2SO4 3 Measures battery internal resistance automatically. 4 Easy to be installed on battery rack. H2O 5 All cables for installation are ready before delivering. H2O 6 Galvanized case. 15

16 Module Installation Installed on battery rack Installed in cabinet 16

17 Wiring Diagram 17

18 Wiring on Battery 18

19 CT Installation 19

20 Order Reference Supposes to monitor strings of 24 batteries each Requirements Type Monitors one string H2SO4 Monitors two strings H2O Monitors three strings Monitors four strings H3G-48B-U1 H3G-48B-U2 H3G-48B-U3 H3G-48B-U4 20

21 The End Thanks! 21

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