Check that the unit has not been damaged during transport

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3 Check that the unit has not been damaged during transport Protection Against Fire 1. Maintain a minimum of 1 foot distance from any type of flame. 2. This equipment is designed to be used only with the following lamp: 1 MSR MDS NSK Replace fuse only with the specified type and rating. 4. Do Not install the unit to close to a heat source. 5. Make sure cable are properly secured away from unit movement. 6. Maximum surface operating temperature 80º. Protection Against Fire 1. Disconnect power before lamp replacement or servicing. 2. For connection to main power supply proceed to page This unit must be earthed. (electronically grounded) 4. Do not expose unit to rain or moisture. Protection Against Mechanical Hazards 1. Make sure head movement is not blocked. 2. Use safety chain when hanging unit 3. Unit surface may reach high temperature. Allow about 5 minutes after lamp has been turned off before moving. 4. Replace lamp before it exceeds the lamp life. Protection Against UV Radiation 1. Do not look directly at the lamp when cover are off and lamp is on. 2. Do not start unit with out lamp covers or if the protection screens, or ultraviolet filters. 3

4 Technical Features Part Numbers Fixture Lamp Flight Case 1010 AXIS 500 LMSR5752 Phillips MSR5752 LMSD575 Phillips MSD 575 LNSK575 P1010DUALCASE Mechanical Specifications Pan: 540 Tilt: 270 DMX Connectors: 3pin XLR connectors Reflector: Glass reflector with cold mirror coating Thermal: Maximum ambient temperature 35 Maximum surface temperature 80 Mounting Points: 4 pairs of Lturn locks Fastening System: 2 quick clamp release Packaged for Shipping Size 6 in: 20 L x 17 W x 26 H in: 22 L x 22 W x 27.5 H weight: 78.lb 35.40kg weight: 93 lb 42.25kg 20 W Handles Electrical Specifications Lamp: MSR 5752 NSK575 Light output: Lamp life: Color temperature: 12,000 ANSI lumens hours 6200K MSD 575 (optional) 10,000 ANSI lumens 3,000 hours 5600K Power Consumption: 120V 5060hz Lamp Life: 700 hours Base: GX9.5 Control: Automatic and remote lamp onoff Ballast: Magnetic Electromechanical Effects Focus: Motorized focus Zoom: Motorized multistep zoom (15, 18 and 22 ) Prism: 3Facet prism rotating in both directions at different speeds Iris: Motorized Dimmer Shutter: Full range dimming and variable strobe effect 4 17

5 Main Power Connection Caution! 1. Do not connect fixture to a dimmer system. 2. This unit must be earthed. (electronically grounded) 3. Replace fuse only with the specified type and rating. The occupation of the connectioncable is as follows: 110V 5060hz Connection Cable (USA) Cable (EU) Pin International Black Brown Live L White Light Blue Neutral N Green YellowGreen Pin DMX512 Connection The fixture is equipped with 3 pin XLR Sockets for DMX input and output. The sockets are wired in parallel. Only use a shielded twisted pair cable designed for RS485 and 3 pin XLR plugs and connectors in order to connect the controller with the fixture or the fixture with another. DMX input DMX output Shield 2. Signal () Signal (+) 3 Caution! At the last fixture the DMX signal needs to be terminated with a terminator. Solder a 120 Ohm resistor between the () and the (+) signal into a 3 pin XLR plug and plug it in to the last fixture on the signal run. Premanufactured terminator plugs are available for purchase from your MegaLite dealer (HOSDMXT). Note: After switching the unit on it will automatically detect whether DMX 512 data is received or not. If it is not receiving DMX 512 data the display screen will start to flash A001 with the set address number. Once it receives proper DMX 512 signal the display will stop flashing. 5

6 Lamp Replacement Caution! 1. Disconnect power before you begging. 2. Allow 15min for the unit and lamp to cool. 3. Do not touch lamps glass envelope with your fingers. If this happens clean with alcohol to remove oils. Lamp Placement To insert the lamp MSR 5752, NSK575 or MSD 575. Us a Phillips screwdriver to unscrew the bolts marked XY and Z. Carefully pull out the cover with the lamp socket and remove the old lamp from the socket. Make a note that there is a large and small pole insert the new lamp into corresponding socket. Do not install a higher wattage lamp this will void your warranty. Please note the light bulb manufactures warnings. Do not touch the bulb with bare hands. Close lamp cover while making sure that the cables are not pinched or touching the lamp. Tighten the XYZ screws. Before striking the lamp reset the lamp timer by going to the LAti section of your display screen. In order to reset the lamp counter to 0 you have to hold the up and down button and press the enter button. X B Z Remove the screws X, Y, and Z for relamping WARNING! Disconnect the fixture from AC power before relamping. Lamp is hot! Risk of fire! Protect hands and eyes. Wait at least 15min. Before opening covers And removing lamp from fixture. Maximum room temperature t=40ºc Minimum distance from flammable material d=0.7m. Exterior surface temperature T=80ºC. Not for domestic use. A Y C Adjust lamp position by turning screws A,B and C Lamp Adjustment Due to the difference between lamps. Fine adjustment may improve light performance. You will need to strike the lamp and set the light so the optical path is clear. You will need to turn the screws A,B and C one after another a slight turn clockwise and counter clockwise until you set the hot spot of the light in the center of the image. If no hot spot can be seen then set the lamp till the light is evenly distributed. Rigging the fixture Caution! 1. The installations must be carried out by an authorized dealer or trained professional. 2. Unit may cause severe injures if you have doubts concerning the safety do not install. 3. Unit is to be 24inches away from flammable materials (decoration material) 4. Use high quality installation equipment to hang unit. When rigging a unit it is very important that you follow common safety procedures. Rigging requires extensive experience including but not limited to calculating working loads, material being used and periodic safety inspections. If you lack these qualifications, do not attempt the installation yourself, instead use a professional structural rigger. When rigging the unit always be secured with a secondary safety attachment. The installation location of the projector has got to be built in the way that it can hold 10 times the weight for 1 hour with out any harming. Installation should be checked at least one time a year by a skilled person. 6

7 Color Wheel 1 1: Open 2: Deep Red 3: Yellow 4: Magenta 5: Green 6: Red 7: Blue 8: Pink 9: Cyan 10: Light Blue Color Wheel 2 1: Open 2: Orange 3: Blue 4: Light Green 5: Cyan 6: Magenta 7: Yellow 8: CTB 9: CTO 10: Deep Purple Gobo Wheels Gobo Wheel 1 Fixed 1: Open 2: Mega Gear 3: Blue Halo 4: Broken Glass 5: Rock 6: Circles 7: Every Way 8: Boomerangs 9: Bars 10: Pebbles Gobo Wheel 2 Rotating 1: Open 2: Metal Curtin 3: Velvet Ripel 4: Hell Cloud 5: Magenta Sun 6: Bubbles 7: Bar Dichroic Glass Gobo: Diameter 27 mm Image 24 mm Thickness 4 mm max 7

8 Axis 500 DMX profileversion 1.0 DMX Channel Function Description Value 1 Pan Pan course 2 Tilt Tilt course 3 Pan Fine Pan fine 4 Tilt Fine Tilt fine Speed Control Color 1 (Bicolor beam if set between color) Color 2 (Snap color wheel) Prism Max speed (tracking mode) Max to min speed (vector mode) Changes Changes with pan and tilt movement Fan speed from fast to slow Lamp on Lamp off (hold 3 seconds) Open 8 Light blue Red Blue Light Green Yellow Magenta Cyan Green Orange Forward rainbow effect fast to slow Backward rainbow effect fast to slow Color macros if channel 8 set between Open Deep red Deep Blue Pink Cyan Magenta Yellow 6000K filter 3200K filter UV filter Open Enable macro color function on Channel 7 Open Forward rotation from fast to slow No rotation Backward rotation from slow to fast Prism gobo macro Prism gobo macro Prism gobo macro Prism gobo macro

9 9 Prism Con t Gobo Wheel 1 Gobo Wheel 2 (RotatingIndexing) 12 Rotating Indexing (Gobo Wheel 2) 13 Iris Prism gobo macro 5 Prism gobo macro 6 Prism gobo macro 7 Prism gobo macro 8 Prism gobo macro 9 Prism gobo macro 10 Prism gobo macro 11 Prism gobo macro 12 Prism gobo macro 13 Prism gobo macro 14 Prism gobo macro 15 Prism gobo macro 16 Open Gobo 1Mega gear Gobo 2 Blue halo Gobo 3 Broken glass Gobo 4 Rock Gobo 5 3 Circles Gobo 6 Every way Gobo 7 Boomerang Gobo 8 Bars Gobo 9 Pebbles Gobo 1 With variable gobo shaking Gobo 2 With variable gobo shaking Gobo 3 With variable gobo shaking Gobo 4 With variable gobo shaking Gobo 5 With variable gobo shaking Gobo 6 With variable gobo shaking Gobo 7 With variable gobo shaking Gobo 8 With variable gobo shaking Gobo 9 With variable gobo shaking Gobo wheel rotation slow to fast Open Gobo 1 Metal curtain Gobo 2 Velvet ripple Gobo 3 Hell cloud Gobo 4 Magenta sun Gobo 5 Space bubbles Gobo 6 Metal bar Gobo wheel rotation slow to fast Gobo Indexing 0127 Forward gobo rotation fast to slow No rotation 192 Backward gobo rotation slow to fast Open 0 Max diameter to min diameter 1179 Closed Pulse fast to slow

10 14 Focus Zoom 15 Shutter 16 Dimmer 15º Beam with focus cont far to near 18º Beam with focus cont far to near 22º Beam with focus cont far to near Shutter closed Shutter open Strobe slow to fast Shutter open Pulse effect slow to fast Shutter open Random strobe slow to fast Shutter open Dimmer from 0% to 100%

11 Main Control Menu The control board on the fixture base is your interface to access and control all the functions on the unit. Its digital display gives you a code view of the options and functions including errors and diagnostics. The following will explain each function and its options. DMX MODE ENTER DOWN UP UP DOWN ENTER MODE DMX Address Reverse Pan Reverse tilt # DMX Channels Lamp hours Power hours Lamp onoff Demo Unit Reset Advanced 0512 OnOff On Off On Off = Hours = Hours On Off 2 Modes Reset 10 Functions DMX Address Use the updown keys to select the required DMX channel. Press Enter to confirm or Mode to exit and return to main menu. The display will flash if there is no DMX signal been received from the console. The Axis 500 uses 16 or 14 DMX channels Reverse Pan This function allows you to invert the Pan direction. Use the updown keys to select, on to invert pan and off not to invert the pan. Press Enter to confirm or Mode exit and return to the mail menu. Reverse Tilt This function allows you to invert the Tilt direction. Use the updown keys to select, on to invert tilt and off not to invert the tilt. Press Enter to confirm or Mode exit and return to the mail menu. #DMX Channels This function allows you to chose from fine pan and tilt 16 bit resolution or 8 bit pan and tilt movement. It also determines if the unit will operate on 16 or 14 channels of DMX. Use the updown keys to select, on to select 16 bit resolution and off to select 8 bit resolution. Press Enter to confirm or Mode exit and return to the mail menu. Lamp Hours This option allows you to read the number of hours the lamp has been powered on. Press Enter to confirm or Mode exit and return to the mail menu. You should reset the lamp hour meter every time you replace the lamp. To reset the counter hold the up and down and press enter. Power Hours This option allows you to read the number of hours the unit has been powered on. Press Enter to confirm or Mode exit and return to the mail menu.

12 Lamp onoff This function allows you to turn the lamp on or off. Use the updown keys to select on to turn the lamp on and off to turn the lamp off. Press Enter to confirm or Mode to exit and return to main menu. Demo sequence This function allows you to run two special demo test sequences without an external controller. Use the up down keys to select between (mod1) and (mod2). Mod 1 allows you to position the pan, tilt and focus. Then, you can conduct a test or demo of a units functions with out movement. Mod 2 will run through all the functions automatically with pan and tilt. If you select mod1, you will be able to adjust the Pan Tilt and Focus. After each function you can go up down to desired setting press Enter to confirm and Mode to go back to the last option. After your personal setting have been set you can go to the (Go) function to run sequences. If you select demo mod2, press Enter to confirm or Mode to exit and return to main menu. Mod 2 will repeat until mod2 is deactivated by pressing Mode. UpDown Enter UpDown Enter UpDown Enter Enter to run sequence Unit Reset This option enables the Axis 500 to index all functions and return to their standard positions. Press Enter to confirm or Mode to exit and return to main menu. Advance settings This function opens up another group of advance maintenance and important settings. It is recommended that advance setting be used by an authorized user only. 12

13 Use the up down keys to browse through the special funcions and select one by pressing Enter. Manual control Lamp control DMX values Display options PanTilt feedback Lamp DMX Control Temperature Fan speed Default settings Adjusting default Manuel control This function allows you to manually control each channel function. Use the updown keys to select desired function and press Enter to adjust the effect, or Mode to cancel and return to the main menu. Pan1 Pan3 Til1 Til3 Spd1 Spd5 Co10 Co19 Colr Co20 Co29 Hole Pr0 Pr6 Sg0 Sg19 Rgo0 Rgo7 Gro1 Gro9 Iri1 Iri7 Foc1 Foc9 Open Str1 Str9 Open Din1 Din4 Clos Lamp control This function allows you to turn the lamp on after switching the fixture on and switch onoff the lamp light sensor. Lamp on after switching the fixture on. This function allows you to turn the lamp on automatically after switching on the fixture. Use the updown key to set On or Off When On is selected the lamp turns on after power was been struck, When Off is selected the lamp to stay off after power has been turned on. Press Enter to confirm or Mode to cancel and return to the menu. Switch onoff lamp light sensor. Use the updown keys to select on or off if you wish to switch the lamp sensor on or off. Press Enter to confirm or Mode to cancel and return to the menu. Caution: Other electrical part can be damaged if lamp sensor is left off for a long period of time. DMX values Readout of DMX values of each channel received by the fixture. Use the updown key to select desired channel and press Enter to read its individual channel value or Mode to cancel and return to menu. 13

14 Display options This function allows you to set display intensity, reverse the display and turn the display on of off. Display intensity: with this function you can adjust the displayintensity from 20% to 100%. Use updown Keys to select the level of display intensity and press Enter to confirm or Mode to cancel and return to menu. Reverse display: with this function you can rotate the display 180º. Use the updown key to select rotation of display and press enter to confirm or mode to cancel and return to main menu. Display onoff: this function allows you to keep the display on or to turn off the display automatically 2 minutes after last pressing any key. Use the updown keys to select on if you wish to keep the display on or off if you wish to turn the display off after 2 minutes. Press Enter to confirm or Mode to cancel and return to the main menu PanTilt feedback This function allows you to return the moving head to the required position after changing the position by external force. Use the updown keys select on if you wish to enable this function or off if you wish not to return the moving head to the required position and press Enter to confirm or Mode to cancel and return to main menu. Caution: If feedback was switched off, the pantilt position is changed by external force and the feedback is switched on again, the moving head might not be synchronized with the DMX signal. You have to make a reset in order to synchronize the moving head with the DMX signal. Lamp DMX Control This function allows you to switch on and off the lamp by DMX. Use the updown keys to select On if you want to switch off the lamp by DMX or Off if you don t want to switch off the lamp by DMX. Press Enter to confirm or Mode to cancel and return to main menu. Temperature Inside temperature readouts of the fixture in Celsius. If inside temperature below 80ºC are not critical but not recommended for long periods of time. 80ºC and more will cause the lamp to switch off. Please note that the outside temperature should not exceed 45ºC Fan speed By using this function you can choose between 5 types of fan speed. Browse through this menu by using the updown keys. Press Enter to confirm and Mode to return back to the main menu. Automatically: raises its speed and slows down to control the inside temperature of the light. This function can t be controlled by DMX High Speed: The cooling fans work on max speed Regular: The cooling fans automatically raises its speed and slows down to control the inside temperature of the light. LowHigh speed: The fan keeps the adjusted low speed until the maximum inside temperature is exceeded, then the fan automatically switches from low to high speed Low speed lamp off: The fan keeps the adjusted low speed until the temperature exceeds the maximum inside temperature, then the lamp automatically switches off. 14

15 Default settings Press Enter to reset all fixture personalities to the default values. Default setting are Reverse Pan: Off Reverse Tilt: Off 16 bit resolution: On Lamp on automatically: Off Lamp sensor: On Display options: On Display options: 100 Display turn: Turn Feed back: On Lamp Control: On Fan Speed: Auto Adjusting the default positions of color, gobo and effect With this function you can calibrate and adjust the color, gobo and effect wheel to their standard position. Use the updown keys to browse through the adjusting menu by which you can adjust the fixture to the required position (0250)before the function calibration. 1. Calibration via control board: Press Enter and the updown keys in order to display the following message: Col1, Col2, PriS, SGob, rgob, Grot for very smooth function calibration. Select the function that needs calibration by pressing Enter and use the updown keys in order to adjust the right value from 0 to 255. Then press Enter to confirm or Mode to cancel and return to the main menu. This can be repeated for each calibration required. When the calibration is finished it is necessary to use the ArES function in order to write the calibration values to the memory (eeprom) and to make reset in order to check the newly adjusted positions. When the reset of the fixture is completed the display will read FCAL message. Press Enter to repeat the calibration or Mode to return to the ADJ menu. 2. Calibration via external controller: Press Enter and the updown keys in order to display the following message: Colo, EFEC, rgob, Grot for very smooth function calibration. Select the function that needs calibration by pressing Enter. Now you can calibrate the color, gobo and effect wheel via your controller. The DMX calibration protocol is described in the table below. DMX Channel Function Col.1 Col. 2 SGOB Smooth micro step movement RGOB GROT Colors 1 Colors 2 DMX Channel Function PRISM STATIC GOBO ROTATIN GOBOS GOBO ROTATION IRIS FOCUS STROBE DIMMER When the calibration is finished it is necessary to use the ArES function in order to write the calibration values to the memory (eeprom) and to make reset in order to check the newly adjusted positions. When the reset of the fixture is completed the display will read FCAL message. Press Enter to repeat the calibration or Mode to return to the ADJ menu. 15

16 Error Messages Heat error: This message appears if you try to switch the lamp on within 5 minutes after having turned off the lamp. The message will also appear if the lamp doesn t ignite within 28 seconds. The unit will automatically try to ignite the lamp again when 5 minutes have passed. Check or replace lamp If lamp sensor is switched off (function EnSN) this function is disabled. If problem persist contact your dealer or service center. Lamp error: The unit attempted to strike the lamp more than seven times without success, or the lamp is damaged, missing or the unit has overheated several times. This may occur in ambient temperatures of 45ºC and above. Or it could be failure in the igniter or ballast. Check or replace lamp. If problem persist contact your dealer Mother board error: This message indicates that the main PCB is not communicating correctly with the control board. Have a dealer or authorized service center check the unit Color wheel 1 error: This indicates a problem with the color wheel 1. This could be a defective magnetic indexing circuit sensor or a bad stepper motor. Check the connection from PCB to sensor. Confirm magnet is not missing from color wheel. Confirm stepper motor is rotating. Have a dealer or authorized service center check the unit. Color wheel 2 error: This indicates a problem with the color wheel 2. This could be a defective magnetic indexing circuit sensor or a bad stepper motor. Check the connection from PCB to sensor. Confirm magnet is not missing Rotating gobo wheel error: The rotating gobo wheel is not located in the default position after the reset. This could be a defective magnetic indexing circuit sensor or a bad stepper motor or a defective driver circuit in the main PCB. If problem continues have a dealer or authorized service center check the unit. Rotating gobo indexing error: The rotating gobo is not located in the default position after the reset. This could be a defective magnetic indexing circuit sensor or a bad stepper motor or a defective driver circuit in the main PCB. If problem continues have a dealer or authorized service center check the unit. Static gobo wheel error: The static gobo is not located in the default position after the reset. This could be a defective magnetic indexing circuit sensor or a bad stepper motor or a defective driver circuit in the main PCB. If problem continues have a dealer or authorized service center check the unit. Prism wheel error: The prism wheel is not located in the default position after the reset. This could be a defective magnetic indexing circuit sensor or a bad stepper motor or a defective driver circuit in the main PCB. If problem continues have a dealer or authorized service center check the unit. Fixture temperature error: This error informs you that the fixture has overheated (occurred if the ambient temperature is 45ºC or more) and the relay has switched off the lamp. This message will appear on the display until the temperature reaches a suitable level, then the display will show a HEAt message meaning the lamp is to hot. You will need to wait until the lamp has cooled to restart the unit. Check that fans are working and heat sensors are operational. If problems continue have a dealer or authorized service center check the unit. Lamp sensor error: This message appears if the lamp sensor has failed. If problem occurs have a dealer or authorized service center check the unit. Power error: This message will appear if the fixture was shortly disconnected from the mains. Pan movement error: The yoke is not located in the default position after the reset. This could be a defective magnetic indexing circuit sensor or a bad stepper motor or a defective driver circuit in the main PCB. Check to make sure that there is nothing obstructing the path, if problem continues have a dealer or authorized service center check the unit. Tilt movement error: The head is not located in the default position after the reset. This could be a defective magnetic indexing circuit sensor or a bad stepper motor or a defective driver circuit in the main PCB. Check to make sure that there is nothing obstructing the path, if problem continues have a dealer or authorized service center check the unit. Frequency error: This message will appear if the frequency of the main power is not a standard 50 or 60Hz.

17 Installation Maintenance: The operator has to make sure that the unit is operating safely and has the installations and electronics checked by an expert every 2 years. The following points have to be considered during the inspection: 1) All screws used for installing the device or part of the device have to be tightly connected and must not be corroded. 2) There must not be any deformations on the housing, fixation and installation spots(ceiling, suspension, trussing). 3) Mechanically moved parts like axles, eyes and other must not show any traces of wearing and must not rotate with unbalances. 4) The electronic power supply cables must not show any damages, material fatigue(e.g. porous cables) or sediments. Further instructions depending on the installation spot and usage have to be adhered by a skilled installer and any safety problems have to be removed. Disconnect from mains before starting maintenance operation! Caution Danger to life! We recommend a frequent cleaning of the device. Please use a moist, lint free cloth. Never use alcohol or solvents! 1) The objective lens will require periodic cleaning on usage and environment. Environment with foggers will require more periodic cleaning as fog fluid tends to build up residues, reducing the light output. 2) The coolingfans should be cleaned monthly. DO NOT blow high pressure air into fans as incorrect rotation can damage the fans operation. 3) The gobos, dichroic color filters and internal lenses may be cleaned with soft brush using soapy water. 4) The interior of the fixture should be cleaned using a vacuum. 5) We recommend proper lubrication of the gobo wheel. The quantity of the oil must not be excessive in order to avoid oil run Note: There is no serviceable parts inside the device except for the lamp anf the fuse. Maintenance and service operations are to be carried out by authorized dealers. Replacing the fuse: Only replace the fuse with the same type and rating. Replacing the power cable: If the power cable of this device becomes damaged, it has to be replaced by authorized dealers only In order to avoid hazards. Should you have further questions, please contact your dealer. Parts List P1010case P1010PCB P1010DCAB P1010DCDC P1010DIS P1010FAN P1010FANS P1010IG P1010PRISM P1010RSET P1010RF Dual Axis 500 Case Main PCB Card Driver Card Driver Card Display Card Fan 3X3 Lamp Fan 1.5X1.5 Igniter Prism Quick Release Mount Set Reflector LMSR5752 Phillips MSR 5752 LMSD575 Phillips MSD 575 LNSK575 NSK 575 P1010IRF IR Filter P1010FLS Full Lens Set P1010FGS Full Gobo Set P1010FPBS Full Plastic Body Set P1010CWM Color Wheel Motor P1010FCW 1Color Wheel P1010RPST Power Supply Transformer P1010CSPCB Color Sensor PCB 17

18 MegaLite 5718 Kenwick St San Antonio, TX Ph Fax