VLT Integrated Servo Drive ISD 510 flexible and open system

Transcription

1 Selection Guide VLT Integrated Servo Drive ISD 510 flexible and open system Nm torque range gives you more design fl exibility in your decentralised system plans

2 Decentralised motion solution VLT Integrated Servo Drives ISD 510 are the fundamental part of a flexible high-performance decentral servo motion solution, developed specifically for the food, beverage, and packaging industries. The servo system comprises a central power supply (VLT Servo Access Box), drive modules, and cabling infrastructure. The drive and the motor are integrated, creating a decentralised system. This decentralisation of the drive units offers benefits and cost-savings in mounting, installation, and operation. Flexible solutions 256 motor variants The VLT Integrated Servo Drive ISD 510 System has been designed to cover a wide range of applications, such as turntable applications, labelling, capping, food packaging, and pharmaceutical packaging. With 256 standard and advanced motor variants, 4 flange sizes, 3 feedback options, optional mechanical brake, and customisation options, the ISD 510 servo drive can be tailored to meet specific customer requirements. The servo drives are currently equipped with Safe Torque Off (STO). Fast installation and cost savings through hybrid daisychain cabling concept With the VLT Integrated Servo Drive ISD 510 System, Danfoss has developed a flexible decentral servo motion system that significantly reduces the number of cables required. The first servo drive is connected to the Servo Access Box via a pre-configured hybrid cable, which combines the 600 V DC power supply, the 24 V DC, the STO signal, and the bus communication. The hybrid cables pass these signals on to further servo drives connected in the daisy-chain concept. This improvement to the cabling infrastructure eliminates the need for separate feedback cables and connection boxes. Up to 50% cost savings on installation costs thanks to the easy hybrid cabling concept 2 Danfoss VLT Drives DEDD.PB.802.A1.02

3 Aux 1 Aux 2 STO 1 STO 2 maximum of 64 drives per SAB. The reduction of the number of units in the control cabinet to just one results in significant space savings. A master encoder can also be connected to the SAB directly. PROFINET and EtherNet/IP are in preparation. Masters can be programmed via IEC and fieldbus devices can easily be plugged in to the servo drives directly. VLT Servo Access Box (SAB) The SAB, which generates a 600 V DC supply and ensures a higher power density, is mounted in the control cabinet. It is based on the proven quality of a Danfoss frequency converter and delivers an output of over 7.5 kw and 15 A. Depending on the application, 2 separate output lines, each with 32 drives, can be connected, meaning a Intuitive Local Control Panel (LCP) The removable VLT Local Control Panel (LCP) enables direct connection to the advanced servo drives for fast commissioning, diagnosis, and service. It has an alphanumeric display, numeric menu, status LEDs, and quick menus. Open system architecture The servo system has an open system architecture, currently supporting EtherCAT and POWERLINK and allowing third party master controllers to be used. Savings in maintenance Reduced maintenance costs and spare parts stock, along with minimised downtime, are important issues when selecting a servo drive solution. With the VLT Integrated Servo Drive ISD 510 System, Danfoss delivers easy preventive maintenance. The use of high-quality, heavy duty bearings, means that the system is virtually maintenance free. The only spare part needed is the shaft seal (when used). Furthermore, no tools are required to connect and disconnect the hybrid cables. SAB 400 V AC DC + Ethernet RT Bus ISD 510 Danfoss VLT Drives DEDD.PB.802.A1.02 3

4 Typical applications Beverage Labelling Capping PET blow-moulding Digital bottle printing Food and beverage packaging Flow wrapping Bag maker Tray sealing Shrink wrapping Industrial and pharmaceutical packaging Palletisation Top loader Cartoning Tube filling Blister machine Liquid filling Solid dosing 4 Danfoss VLT Drives DEDD.PB.802.A1.02

5 Advantages at a glance The VLT Integrated Servo Drive ISD 510 System offers numerous advantages, not only in cost savings, but also in installation, operation, and maintenance. Flexibility and fast process communication The open system architecture with EtherCAT and POWERLINK allows the choice of the preferred master controller, and enables the development of high-performance and complex machines. The planned PROFINET and EtherNet/IP solutions will increase the choice further. Fast and simple installation The use of pre-configured hybrid cables in daisy-chain format reduces the number of cables needed and the risk of incorrect installation. This, together with the quick locking connectors, significantly reduces installation time. Licence-free software The licence-free ISD Toolbox software is easy to use and offers tools for commissioning, CAM editing, debugging, and test runs. Control cabinet space The fact that the SAB is the only device located in the control cabinet, means the size of the cabinet can be significantly reduced. In some applications, this enables the control cabinet to be integrated into the machine frame. Cost-effective solution Depending on the application, each SAB can power up to 64 drives, reducing the number of power supply or distribution modules required. Standard and advanced servo drive variants enable the selection of the most efficient drive for the application. High protection level IP67 for the housing (shaft IP65) Vibration class 3M7 (ideal for rotating machine parts Chemical class 3C3 Shorter machine downtime Quicker error detection via LEDs on both the servo drive and the SAB. The LCP can be used for reading error logs directly on the advanced servo drive and SAB. Advanced drive user interface 3 extra ports for: I/Os and external encoder (e.g. homing or limit switches) LCP Fully functional Ethernet port (direct connection of third party fieldbus devices) Intuitive LCP Alphanumeric display and numeric menu Quick menus Control of brake (for testing) Danfoss VLT Drives DEDD.PB.802.A1.02 5

6 Smooth surface The servo drives have a completely smooth, easy to clean surface without cooling fins or fan. This design characteristic makes it ideal for food and beverage, and pharmeceutical applications. Protection High degrees of protection After years working with the food and beverage industry, Danfoss knows better than most the need for a robust and protected construction. Therefore, the VLT Integrated Servo Drive ISD 510 is available in IP54 and IP67 (shaft IP65). 6 Danfoss VLT Drives DEDD.PB.802.A1.02

7 Flexible Servo Motion Solution with open system architecture Real-time communication Fast process communication As the servo system supports both EtherCAT and POWERLINK, fast process communication is guaranteed. PROFINET and EtherNet/IP are planned. Intelligence inside the drive The motion control is integrated into the drive so that the motion sequence takes place independently. This enables scaling of the system size independently of the controller. User-friendly programming The VLT Integrated Servo Drive ISD 510 System includes extensive motion libraries for integration in the corresponding EtherCAT or POWER- LINK engineering environments. Conformance to the industry standard IEC increases efficiency when developing applications, and reduces software maintenance costs. Danfoss VLT Drives DEDD.PB.802.A1.02 7

8 50% Savings through hybrid, daisy-chain concept. 8 Danfoss VLT Drives DEDD.PB.802.A1.02

9 Features and benefits Feature Dynamic servo performance Compact and decentral servo drive 64 standard servo drive variants in sizes 1 & 2 Real-time systems EtherCAT and POWERLINK Control via IEC System setup performance Hybrid cables in daisy-chain concept Removable Local Control Panel (LCP) LEDs on servo drive and SAB Standard and Advanced servo drive variants Benefit Fast, accurate, and energy-efficient Reduced costs and high flexibility Selection of most suitable drive for the application s torque and power requirements Fast process communication Open system Simple and fast configuration of several drives Easy and fast installation, reduced number of cables Direct connection to the servo drives for fast commissioning, diagnosis, and service Fast and effective monitoring Cost-effective solution Available options Mechanical holding brake Feedback: Resolver Singleturn Multiturn Customised flange on request Shaft seal Flexible hybrid cable Specifications ISD 510 Servo Drive Rated voltage U DC link 565 V DC Rated torque M N Nm Maximum torque M 0max Nm Rated current I N A Maximum current I 0max_rms A Rated speed n N rpm Rated power P N kw Inertia (without mech. brake) J 0.85 / 1.45 / 2.09 / 2.73 kgcm 2 Shaft diameter 14 / 19 mm Protection rating IP54 / IP67 (shaft IP65) Safety STO (Safe Torque Off ) Servo Access Box Input voltage U IN V AC ±10%, 3-phase Input current I IN V / V Output voltage U OUT V DC ±10% Rated power P N 7.5 kw Rated current I N 15 A Protection rating IP20 Danfoss VLT Drives DEDD.PB.802.A1.02 9

10 Dimensions VLT Integrated Servo Drive ISD D E A B F J G C I 55.4 H Servo Drive ISD 510 Dimensions [mm] A B C D E F G H I J Size 1 (1.7 Nm) Size 2 (1.9 Nm) Size 2 (2.6 Nm) Size 2 (3.7 Nm) VLT Servo Access Box (SAB) Aux 1 A = mounting plates All measurements are in mm Aux 2 STO 1 STO A 10 Danfoss VLT Drives DEDD.PB.802.A1.02

11 Ordering type code for ISD 510 Position Fixed I S D T D 6 Variants A 0 1 C 7 E 5 4 F R X P L S X X T F S X N 4 6 X S X S X S 0 1 C 9 E 6 7 F S 1 E C S C 0 F F C 0 N 4 0 B K S C X 0 2 C 6 F M 1 P N F N 3 0 C 0 3 C 7 E N F N C 1 N C 2 N C 4 N C 0 [01-03] Product group ISD VLT Integrated Servo Drive [04-06] Product variant 510 ISD 510 [07] Hardware configuration A Advanced S Standard [08] Drive torque T Torque [09-12] Torque 01C7 1.7 Nm 01C9 1.9 Nm 02C6 2.6 Nm 03C7 3.7 Nm 05C1 5.1 Nm * 07C2 7.2 Nm * 10C Nm * 15C0 15 Nm * [13-14] DC voltage D6 600 V DC link voltage [15-17] Drive enclosure E54 IP54 E67 IP67 [18-20] Drive feedback FRX Resolver FS1 Singleturn feedback (17 bit) FM1 Multiturn feedback (17 bit) [21-22] Bus system PL POWERLINK EC EtherCAT PN PROFINET * EN EtherNet/IP * [23-25] Firmware SXX Standard SC0 Customised version [26] Safety T Safe torque off (STO) F Functional safety * [27-30] Flange size F mm F mm F mm * F mm * [31-32] Flange type SX Standard C0 Customised version [33-35] Motor rated speed N rpm N rpm N rpm N rpm N rpm * N rpm * N rpm * [36] Mechanical brake X Without brake B With brake [37] Motor shaft S Standard smooth shaft K Standard fitted key C Customised [38] Motor sealing X Without sealing S With sealing [39-40] Surface coating SX Standard CX Customised * In preparation Danfoss VLT Drives DEDD.PB.802.A

12 The vision behind VLT Danfoss is a market leader in the development and manufacture of frequency converters serving new customers daily. Environmental responsibility Danfoss VLT products considering people and the environment All production sites for VLT frequency converters certified to ISO and ISO Danfoss activities take employees, jobs and the environment into consideration. Production processes produce minimum noise, emissions and other environmental impacts. In addition, Danfoss seeks to protect the environment when disposing of waste and end-of-life products. UN Global Compact Danfoss has confirmed its commitment to social responsibility by signing the UN Global Compact. Our subsidiaries are aware of their responsibility with respect to local conditions and practices. Energy savings through VLT The energy saved in the annual production of VLT frequency converters is as much as that generated by a large power station each year. Improved process control optimises product quality and reduces waste and wear on the production lines. Dedicated to drives Danfoss VLT Drives is a global leader in the area of drive engineering and manufacture. In 1968 Danfoss introduced the world s first massproduced frequency converters for three-phase motors, and since then has specialised in drive solutions. Today, VLT stands for reliable technology, innovation and expertise for drive solutions within many different branches of industry. Innovative and intelligent frequency converters Danfoss VLT Drives, headquartered in Graasten, Denmark, employs 2500 staff for the development, production, consulting, sales and maintenance of Danfoss drive solutions in over 100 countries. The modular frequency converters are manufactured according to customer requirements and supplied fully assembled. This ensures that every VLT is a state-of-the art device when delivered. Trust the world experts To ensure the consistent high standard of quality of our products, Danfoss VLT Drives controls and monitors every important product element. The group has its own research and software development department as well as modern production facilities for hardware, power modules, printed circuit boards and accessories. VLT frequency converters are used in diverse applications worldwide. The experts of Danfoss VLT Drives support customers with extensive specialised knowledge relating to specific applications. Comprehensive advice and a fast service ensure an optimal solution with high reliability and availability. A project is only complete when our customers are fully satisfied with the drive solution. Danfoss VLT Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel , Fax www.danfoss.com/drives, info@danfoss.com DEDD.PB.802.A1.02 Copyright Danfoss Power Electronics Danfoss VLT Drives PE-MSMBM