GE Fanuc Automation. Series 0i Model A. Computer Numerical Control Products. Connection Manual (Hardware)

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1 GE Fanuc Automation Computer Numerical Control Products Series 0i Model A Connection Manual (Hardware) GFZ-63503EN/01 May 2000

2 Warnings, Cautions, and Notes as Used in this Publication GFL-001 Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken. Note Notes merely call attention to information that is especially significant to understanding and operating the equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made. GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply. Copyright 2000 GE Fanuc Automation North America, Inc. All Rights Reserved.

3 DEFINITION OF WARNING, CAUTION, AND NOTE DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warning and Caution. Read this manual carefully, and store it in a safe place. s 1

4 PREFACE PREFACE This manual describes the electrical and structural specifications required for connecting the FANUC Series 0i CNC control unit to a machine tool. The manual outlines the components commonly used for FANUC CNC control units, as shown in the configuration diagram in Chapter 2, and supplies additional information on using these components with the Series 0i. Refer to individual manuals for the detailed specifications of each model. Applicable models The models covered by this manual, and their abbreviations are: Product name Abbreviation FANUC Series 0i TA FANUC Series 0i MA 0i TA 0i MA Series 0i p 1

5 PREFACE Configuration of the manual Chapter 1 CONFIGURATION Chapter title Chapter 2 TOTAL CONNECTION DIAGRAM Chapter 3 INSTALLATION Chapter 4 CONNECTING THE POWER SUPPLY Chapter 5 CONNECTING PERIPHERAL UNITS Chapter 6 CONNECTING THE SPINDLE UNIT Chapter 7 SERVO INTERFACE Chapter 8 CONNECTING THE MACHINE INTER- FACE I/O Chapter 9 CONNECTION TO FANUC I/O Link Chapter 10 EMERGENCY STOP SIGNAL Chapter 11 HIGH SPEED SERIAL BUS (HSSB) Appendix This manual consists of Chapters 1 to 15 and Appendixes. Description Outlines connections for the Series 0i and guides the reader concerning additional details. This chapter shows the total connection diagram. This chapter describes the installation conditions for the Series 0i. 1) Required power supply 2) Heat generated 3) Connector arrangement on the control unit 4) Noise prevention This chapter describes how to connect the power supply. This chapter describes how to connect the following peripheral devices: 1) Display devices (CRT and LCD display) 2) MDI units 3) I/O devices (via RS232C) 4) Manual pulse generators This chapter describes how to connect the spindle servo unit, the spindle motor. This chapter describes how to connect the servo unit and the servo unit. This chapter describes the addresses and connector pins for signals transferred between the Series 0i and the machine. Describes the built in I/O board. This chapter describes the use of FANUC I/O Link to expand the machine interface I/O. This chapter describes the handling of emergency stop signals. The user must read this chapter before attempting to operate the CNC. This chapter describes the high speed serial bus (HSSB) supported by the Series 0i. A External dimensions of units B 20 pin interface connectors and cables C Connection cables D Optical fiber cable E Attaching a CRT protecting cover F Machine operator s panel p 2

6 PREFACE The table below lists manuals related to the Series 0i. In the table, this manual is marked with an asterisk (*). Manuals Related to the Series 0i Manual name Specification number DESCRIPTIONS B 62502EN CONNECTION MANUAL (Hardware) B 62503EN * CONNECTION MANUAL (Function) OPERATOR S MANUAL (For Lathe) OPERATOR S MANUAL (For Machining Center) MAINTENANCE MANUAL PARAMETER MANUAL PROGRAMMING MANUAL (Macro Compiler / Macro Executer) FAPT MACRO COMPILER PROGRAMMING MANUAL B 62503EN 1 B 63504EN B 62514EN B 62505EN B 62510EN B 61803E 1 B 66102E Manuals related to control motor series Manuals related to control motor series Manual name FANUC AC SERVO MOTOR series DESCRIPTIONS FANUC AC SERVO MOTOR series PARAMETER MANUAL FANUC AC SPINDLE MOTOR series DESCRIPTIONS FANUC AC SPINDLE MOTOR series PARAMETER MANUAL FANUC SERVO AMPLIFIER series DESCRIPTIONS FANUC SERVO MOTOR series MAINTENANCE MANUAL Specification number B 65142E B 65150E B 65152E B 65160E B 65162E B 65165E p 3

7 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE s 1 PREFACE p 1 1. CONFIGURATION NAME OF EACH PART OF CONTROL UNIT GENERAL OF HARDWARE TOTAL CONNECTION DIAGRAM INSTALLATION ENVIRONMENT FOR INSTALLATION Environmental Requirements Outside the Cabinet Installation Requirements of CNC and Servo Unit POWER SUPPLY Power Supply for CNC Control Units DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL MAGNETIC CABINET THERMAL DESIGN OF THE CABINET Temperature Rise Within the Cabinet Cooling by Heat Exchanger Heat Loss of Each Unit ACTION AGAINST NOISE Separating Signal Lines Ground Connecting the Signal Ground (SG) of the Control Unit Noise Suppressor Cable Clamp and Shield Processing CONTROL UNIT Installation of the Control Unit CABLE LEAD IN DIAGRAM CONNECTOR LAYOUT DIAGRAM POWER SUPPLY CONNECTION GENERAL TURNING ON AND OFF THE POWER TO THE CONTROL UNIT Power Supply for the Control Unit V Input Power Specifications Procedure for Turning On the Power Procedure for Turning Off the Power CABLE FOR POWER SUPPLY TO CONTROL UNIT BATTERY Battery for Memory Backup (3VDC) Battery for Separate Absolute Pulse Coders (6VDC) CONNECTION TO CNC PERIPHERALS CONNECTION TO THE DISPLAY UNIT c 1

8 TABLE OF CONTENTS Outline Connection to Display Unit CRT Display Unit Interface LCD Units Interface Adjusting the TFT Color LCD CONNECTION OF MDI UNIT General Connection to the MDI Unit Connection to the Standard MDI Unit Varied MDI Key Switch CONNECTING I/O DEVICES General Connecting I/O Devices RS 232 C Serial Port RS 232 C Interface Specification FANUC Handy File Connection CONNECTING THE MANUAL PULSE GENERATOR General Connection to Manual Pulse Generators Cable Length When Only One Manual Pulse Generator is Used SPINDLE CONNECTION SERIAL SPINDLE INTERFACE ANALOG SPINDLE INTERFACE POSITION CODER INTERFACE SERVO INTERFACE OUTLINE Interface to the Servo Amplifier Separate Type Detector Interface Connection of Battery for Separate Type Absolute Detector CONNECTING MACHINE INTERFACE I/O GENERAL CAUTIONS DI Signals and Receivers DO Signals and Drivers BUILT IN I/O CARD CONNECTION Connector Pin Arrangement Connecting DI/DO I/O Signal Requirements and External Power Supply for DO CONNECTION TO THE HIGH SPEED SKIP (HDI) CONNECTION TO FANUC I/O Link GENERAL CONNECTION c 2

9 TABLE OF CONTENTS Connection of FANUC I/O Link by Electric Cable UNITS THAT CAN BE CONNECTED USING FANUC I/O Link Connection to Machine operator s panel Overview Total Connection Diagram Connections Pin assignment Power supply connection I/O link connection Emergency stop signal connection Power ON/OFF control signal connection DI (input signal) connection DO (output signal) connection Connector (on the cable side) specifications DI/DO Address Keyboard of main panel Override signals DI/DO Mapping Connector Locations of Main Panel B Specifications Environmental requirement Order specification Main panel A/B specification Sub panel B1 specification Power supply specification General purpose DI signal definition General purpose DO signal definition Key Symbol Indication on Machine Operator s Panel Meaning of key symbols Detachable key top Others CONNECTION OF OPERATOR S PANEL I/O MODULE (FOR MATRIX INPUT) Overall Connection Diagram Power Connection DI/DO Connector Pin Arrangement DI (General purpose Input Signal) Connection DI (Matrix Input Signal) Connection DO (Output Signal) Connection External View Specifications Other Notes CONNECTION TO THE OPERATOR S PANEL I/O MODULE Overall Connection Diagram Power Connection DI/DO Connector Pin Arrangement DI (General purpose Input Signal) Connection DO (Output Signal) Connection c 3

10 TABLE OF CONTENTS External View Specifications Other Notes CONNECTING THE FANUC SERVO UNIT β SERIES WITH I/O Link Overview Connection Maximum Number of Units that can be Connected Address Assignment by Ladder EMERGENCY STOP SIGNAL HIGH SPEED SERIAL BUS (HSSB) OVERVIEW CAUTIONS CONNECTION DIAGRAM PERSONAL COMPUTER SPECIFICATION INSTALLATION ENVIRONMENT HANDLING PRECAUTIONS PROCEDURE FOR INSTALLING PERSONAL COMPUTER INTERFACE BOARDS RECOMMENDED CABLES APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT B. 20 PIN INTERFACE CONNECTORS AND CABLES B.1 OVERVIEW B.2 BOARD MOUNTED CONNECTORS B.3 CABLE CONNECTORS B.4 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES C. CONNECTION CABLE (SUPPLIED FROM US) D. OPTICAL FIBER CABLE E. ATTACHING A CRT PROTECTIVE COVER c 4

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