Microscope with original illuminator. Microscope with Nanodyne replacement illuminator.
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1 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope Microscope with original illuminator. Microscope with Nanodyne replacement illuminator. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang //07 PN 0855 xioskop OF 9
2 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope - Included Items The illuminator may be powered by plugging the cable into the power supply provided, or into a suitable US port on a computer or other device. Tape to secure wires. PN 07 Power Supply - XP Power 5V Fixed lade US Input/US Output and PN 07 Cable ssy.5mm ID x.5mm OD R plug to US, 6 foot. Power supplies are subject to substitution without notice due to availability issues and changes in regulations. PN 089 PC ssembly Intensity djust Connector Power Connector The installer will need to provide common hand tools such as screwdrivers, pliers and wire cutters. PN 089 xioskop ase/heat Sink PN 08 xioskop Illuminator ssembly PN 08 xioskop Side Panel ssembly PN 076 Rubber plug to block unused C power recepticle. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang //07 PN 0855 xioskop OF 9
3 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope - Step. Remove back cover and old circuit board. Photo a Photo b Photo c Remove the screws indicated above. Pull the back cover away from the microscope. Pull the black connector off of the circuit board. Pull the white and black wires of off the transformer. If these wires are too tight to pull by hand use a pliers (see next sheet). Han-Seung Yang //07 Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin PN 0855 xioskop OF 9
4 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope - Step. Disconnect unneeded old cables. Photo c Photo a Photo b Disconnect the power cable at the power switch as indicated in photo a. pliers as shown in the photo b can help. Remove the ground wire from the microscope (top arrow in photo a). Depressing the tab on the ground wire (see top photo c) releases the connector. The back cover is now free from the microscope. We recommend removing all of the loose wires from the back cover as shown in the photos c and d. The photo c shows the tab on the ground connector to depress to remove it. The photo d shows the power cable removed by cutting the black and white wires at the transformer. Photo d Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang //07 PN 0855 xioskop OF 9
5 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope - Step. Remove original adjustment pot, power switch and bottom cover. Photo a Photo c Remove the bottom cover by removing the three screws as shown above. Photo b Pop off the cover from the original adjustment pot with a knife or similar tool. Loosen the nut with a mm socket. Then pull the adjustment knob off the shaft. The plastic bezel can now be pulled off, and the metal bracket holding the power switch will be free and can be removed from the microscope (Note - a "Husky" brand socket would not work as the outer diameter was too big. Several other higher quality brands all fit OK.) Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang //07 PN 0855 xioskop 5 OF 9
6 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope - Step. Remove old lamp assembly and metal shield. Photo a Photo b Remove the black louvered plastic lamp cover (not shown here - visible in photos on previous sheets). Remove the metal shield (bottom arrow) by pulling it out. Remove the two screws indicated by the top arrows. Keep these screws. They are used to install the Nanodyne illuminator. Remove the screw holding the lamp wires in place, then pull the black end of the cable free from the microscope Photo c Slide the lamp assembly straight out through the bottom of the microscope. The lamp assembly with the wires, and the metal shield shown above are not needed. Keep the two screws. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang //07 PN 0855 xioskop 6 OF 9
7 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope - Step 5. Install Nanodyne side panel assembly. Photo 5a Remove the release film from the back of the Side Panel ssembly. Photo 5c Press the side panel firmly in place as shown above. Photo 5b Route the cables through the side panel hole in the microscope as shown above. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang //07 PN 0855 xioskop 7 OF 9
8 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope - Step 6. Route cables and connect pot cable. Photo 6a Photo 6b The cables will routed through the the small hole in the microscope as shown. The larger light colored connector must be inserted first, then the smaller black connector. e sure the heat shrink tubing is positioned as shown to protect the cable from the sharp edges of the hole. Photo 6d The plug for the intensity adjustment goes into the socket on the printed circuit board this far with no force when oriented correctly. The connector is not yet engaged. Photo 6e Push the plug into the socket using your fingernail. There will be a small snap as the connector engages. The required force should be quite small. Connect the cables to the illuminator circuit as shown in photo 6c. The connectors are keyed so they will only go together the correct way (as long as excessive force is not used). e sure they are fully inserted so they do not come loose later. See detail at right top. Photo 6c Note - The cables may be connected after installing the illuminator assembly (see next page) if that seems easier. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang //07 PN 0855 xioskop 8 OF 9
9 Nanodyne Replacement Illuminator for Zeiss xioskop Microscope - Step 7. Install Nanodyne illuminator, secure cables and install bottom/back cover. Photo 7a The Nanodyne illuminator will be mounted just like the old halogen lamp assembly, using the same screws. Photo 7b Photo 7c Secure the wires away from the focusing gears using one or more of the VH tape strips provided. Note that there is significant play between the screws and the illuminator base. efore closing up the microscope, verify that the light is properly aligned by looking through the microscope using the lowest power objective and verifying that the illumination is uniform. Then Re-install the bottom and back covers, and insert PN 076 C power receptical blocking plug into the now obsolete C receptical as shown below. Illuminator ssy attached with of screws. Slide the illuminator in from the bottom, manuvering it so the circuit board clears the plastic posts that held the old metal shield. lign the illuminator slots with the threaded holes and secure it with both screws. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang //07 PN 0855 xioskop 9 OF 9
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