Formtracer CS-3200 SERIES 525 Surface Roughness / Contour Measuring System

Transcription

1 Formtracer CS-3200 SERIES 525 Surface Roughness / Contour Measuring System CS-3200S4 with personal computer system and software Technical Data: Common Base size (W x D): 600 x 450mm Dimension (W x D x ): 756 x 482 x 966mm (main unit) Mass: 40kg (main unit) Power supply: VC ±0%, 50/60z Power consumption: 400W (main unit only) FETURES The drive unit (X-axis) and column (Z2-axis) are equipped with high-accuracy linear scales (BS type) enabling fully automatic measurement combining vertical and horizontal movement. This improves reproducibility of continuous automatic measurement of small holes in the vertical direction and repeated measurement of parts which are difficult to position. Outside diameter Inside diameter Outside diameter 2 The detector unit can be extended to avoid interference between the drive unit and workpiece. ll detector and drive unit cables are housed inside the main unit to eliminate any risk of abrasion and guarantee trouble free, high-speed operation. Measuring range in the Z-axis (height) direction is dramatically increased from 5mm to 50mm when contour detector units 3000*, or 4000*, are specified. (Both are factory-set options.) Drive unit (X-axis) tilting function powerfully supports measurements on inclined planes and for heavy workpieces that are not easily moved. Technical Data: X-axis Measuring range: Resolution: Drive speed: Measuring speed: 00mm 0.05µm 0-80mm/s and manual 0.02, 0.05, 0., 0.2mm/s (in surface roughness measurement) 0.02, 0.05, 0., 0.2, 0.5,, 2mm/s (In contour measurement) Measuring direction: Forward / backward Traverse linearity: 0.2µm/00mm (µm/00mm: at the extended detector position) *with the X axis in horizontal orientation Linear displacement accuracy (20 C): ±( L)µm L = Drive length (mm) Inclining range: ±45º Z-axis Measuring range: Resolution: 5mm 80nm (5mm range) 8nm (0.5mm range) 0.8nm (0.05mm range) Linear displacement accuracy (20 C): ±(.5+I2I/00)µm = Measurement height from the horizontal position (mm) Measuring force: 0.75mN Traceable angle: scent: 65, Descent: 65 (using the standard chisel-cut stylus and depending on the surface roughness) Stylus tip (standard): Tip angle: 60º, Tip radius: 2µm, Diamond tip Stylus tip (cone): Tip angle: 30º,, Sapphire tip Downward Face of stylus: Z2-axis (column) Column travel: 300mm Resolution: µm Drive speed: 0-20mm/s and manual Main Unit Startup System This machine incorporates a startup system (relocation detection system), which disables operation when an unexpected vibration is applied or the machine is relocated. Be sure to contact your nearest Mitutoyo office prior to relocating this machine after initial installation. Refer to page IX for details. Measurement element Positioning element Continuous measurement example (Outside diameter Outside diameter 2 Inside diameter) *: Styli for CS-3200 cannot be used. Styli for contour measuring instruments CV-300/400 series can be used. Supports contour measurement only. Dramatically increased drive speed (X-axis: 80mm/s, Z2-axis: 20mm/s) further reduces total measurement time. Small holes can be efficiently measured using the fine-feed knobs on the X- and Z2-axes. With contour detector unit 3000 equipped -20

2 Optional Software FORMTRCEP-6000 Measuring instrument control SPECIFICTIONS Model No. CS-3200S4 Order No. (mm) * Order No. (inch) 525-4* X-axis measuring range 00mm Z2-axis vertical travel 300mm Y-axis table unit Option a-axis unit Installed * To denote your C power cable add the following suffixes to the order No.: mm type: for UL/CS, C for JIS (for Taiwan), D for CEE, E for BS, DC for China, for E inch type: for UL/CS, D for CEE, E for BS, DC for China, No suffix is requied for JIS/00V (for Taiwan) Contour analysis Stylus No.2D554: Standard stylus (Standard accessory) For contour/surface roughness measurement 60 No.2D552: Cone stylus (Standard accessory) For contour measurement Surface roughness analysis Radius of tip curvature: 2µm Radius of tip curvature: 25µm Tip material: Sapphire Design data creation (CD file import) No.2D556: Small hole stylus For contour/surface roughness measurement No.2D558: Eccentric type stylus For contour/surface roughness measurement Contour verification Radius of tip curvature: 2µm Radius of tip curvature: 2µm No.2D560: Deep groove stylus For contour/surface roughness measurement Inspection certificate creation Radius of tip curvature: 2µm 6.5 No.2D562: 2x-long stylus* For contour/surface roughness measurement Radius of tip curvature: 5µm *: Measuring force is 4mN and the Z measuring range and resolution is double that of the standard stylus. Refer to the Formtracer CS-3200 leaflet (E4327) for more details. -2

3 Formtracer Extreme CS-4000CNC SERIES 525 CNC Form Measuring Instruments CS-4000CNC with personal computer system and software Remote box FETURES igh-accuracy stylus type CNC Surface Measuring Instrument that allows simultaneous measurement of surface roughness and form/contour. The X- and Z2-axes have maximum drive speeds of 40mm/s and 200mm/ s, respectively. This permits high-speed positioning that may result in a large increase in the throughput of multipleprofile / multiple-workpiece measurement tasks. Mitutoyo Laser oloscale is incorporated in the X- and Z-axes so that high resolution (X-axis: 6.25nm, Z-axis: nm) is achieved and batch measurement of form/contour and surface roughness can be made. The active control method is employed for the Z-axis detector to implement a widerange measurement capability wherein the variation in dynamic measuring force is restricted. Wide range detector employing active control technology Since the Z-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even if its main body collides with a workpiece or jig. For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through positioning in the Y-axis direction. Supplied with the easy-to-operate Remote Box, on which the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. Uses USB for communicating with the Data Processing / nalysis Unit (optional). Technical Data: X-axis Measuring range: 00mm Resolution: µm Measurement method: Laser oloscale Drive speed: Max. 40mm/s (in CNC mode) 0-40mm/s (in joystick control mode) Measuring speed: mm/s (surface roughness) mm/s (form/contour) Measuring direction: Forward / backward direction Traverse linearity: ( L)µm Linear displacement accuracy (20 C): ±(+0.00L)µm L = Measured length (mm) Z-axis Measuring range: 2mm Resolution: 0.00µm Stylus up/down: rc movement Measurement method: Laser oloscale Linear displacement accuracy (20 C): ±(0.07+I0.02I)µm = Measured height (mm) Measuring force: 4mN Traceable angle: 60 for ascent, 60 for descent (Depending on the workpiece surface condition) Stylus tip: Radius: 5µm, angle: 40, diamond (ball stylus) (Radius: 0.25mm, sapphire) Face of stylus: Downward Z2-axis (column unit) Traverse range: 300mm Resolution: 0.05µm Measurement method: Reflective-type linear encoder Drive speed: Max. 200mm/s (in CNC mode) 0-50mm/s (in joystick control mode) Base size (W x D): 600 x 550mm Base material: Y-axis* Measuring range 00mm Resolution 0.05µm Drive speed Granite Max.80mm/s (in CNC mode) 0~50mm/s (in joystick control mode) 50kg.0µm/00mm Max. table loading Traverse linearity Positioning precision ±µm *Only for , For positioning only. Dimension (W x D x ): 600 x 570 x 992mm (main unit) Mass: 90kg (main unit) -22

4 Optional Software FORMTRCEP Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, you can create an original inspection certificate by setting the print format to suit your particular requirements. SPECIFICTIONS Model No. CS-4000CNC CS-4000CNC Order No. (mm) * * Order No. (inch) * * X-axis measuring range 200mm 200mm Z2-axis vertical travel 300mm 300mm Y-axis table unit Installed * To denote your C power cable add the following suffixes to the order No.: for UL/CS, D for CEE, E for BS, DC for China, for E, No suffix is required for JIS/00V Stylus 2J037: Standard-length stylus (tip radius: 5µm) (Standard accessory) (3.5) Unit: mm º (6.5) Nosepiece Detector 2D544: Standard-length ball stylus (Standard accessory) 2D65: Standard-length stylus for small hole (tip radius: 5µm) (3.5) (3.5) ø0.5mm ball 2.75 (6.8) 40º 6.6 (.) SLP spherical lens analysis program 2D652: Standard-length stylus for extra-small hole (tip radius: 5µm) ø 40º (.) (3.5) 2D653: Standard-length eccentric stylus (tip radius: 5µm) (3.5) (6.5) -23

5 Formtracer Extreme CS-5000CNC / CS-5000CNC SERIES 525 CNC Form Measuring Instruments CS-5000CNC with personal computer system and software Remote box FETURES igh-accuracy stylus type CNC Surface Measuring Instrument that allows simultaneous measurement of surface roughness and form/contour. The X- and Z2-axes have maximum drive speeds of 40mm/s and 200mm/ s, respectively. This permits high-speed positioning that may result in a large increase in the throughput of multipleprofile / multiple-workpiece measurement tasks. Mitutoyo Laser oloscale is incorporated in the X- and Z-axes so that high resolution [X-axis: 6.25nm, Z-axis: 4nm / 8nm (CS-5000CNC), nm/2nm (CS-5000CNC)] is achieved and batch measurement of form/contour and surface roughness can be made. The active control method is employed for the Z-axis detector to implement a widerange measurement capability wherein the variation in dynamic measuring force is Wide range detector employing active control technology restricted. Since the Z-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even if its main body collides with a workpiece or jig. CS-5000CNC is model with the a axis, it is possible to perform continuous measurement over horizontal and inclined surfaces by power-tilting the X-axis. For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through positioning in the Y-axis direction. Supplied with the easy-to-operate Remote Box, on which the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. Uses USB for communicating with the Data Processing / nalysis Unit (optional). Technical Data: X-axis Measuring range: 200mm Resolution: µm Measurement method: Laser oloscale Drive speed: Max. 40mm/s (in CNC mode) 0-40mm/s (in joystick control mode) Measuring speed: mm/s (surface roughness) mm/s (form/contour) Measuring direction: Forward / backward direction Traverse linearity: ( L)µm with standard stylus ( L)µm with 2X-long stylus Traverse linearity: ( L)µm with standard stylus ( L)µm with 2X-long stylus (CS-5000CNC) Linear displacement accuracy (20 C): ±( L)µm Linear displacement accuracy (20 C): ±(+0.00L)µm L = Measured length (mm) Z-axis Measuring range: 2mm (with standard stylus) 24mm (with 2X-long stylus) Resolution: 0.004µm(with standard stylus) 0.008µm(with 2X-long stylus) 0.00µm (with standard stylus) (CS-500CNC) 0.002µm (with 2X-long stylus) (CS-500CNC) Stylus up/down: rc movement Measurement method: Laser oloscale Linear displacement accuracy (20 C): ±(0.3+I0.02I)µm Linear displacement accuracy (20 C): ±(0.07+I0.02I)µm = Measured height (mm) Measuring force: 4mN (with standard stylus) 0.75mN (with 2X-long stylus) Traceable angle: 60 for ascent, 60 for descent (Depending on the workpiece surface condition) Stylus tip: See the -25 page Face of stylus: Downward Z2-axis (column unit) Traverse range: 300mm or 500mm *CS-5000CNC : 300mm only. Resolution: 0.05µm Measurement method: Reflective-type linear encoder Drive speed: Max. 200mm/s (in CNC mode) 0-50mm/s (in joystick control mode) Base size (W x D): 750 x 600mm Y-axis* Measuring range 200mm Resolution 0.05µm Drive speed Max.200mm/s (in CNC mode) 0~50mm/s (in joystick control mode) Max.workpiece load 20kg Traverse linearity 0.5µm/200mm Linear displacement accuracy (20ºC) ±(2+2L/00)µm L = Length between arbitrary two point (mm) Dimension (W x D x ): 800 x 620 x 000mm (800 x 620 x 200mm: high column type) Mass: 240kg (250kg: high column type) *Data in red are for CS-5000CNC -24

6 Optional Software FORMTRCEP Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, you can create an original inspection certificate by setting the print format to suit your particular requirements. SPECIFICTIONS Model No. CS-5000CNC CS-5000CNC CS-5000CNC CS-5000CNC Order No.* (00V - 20V) Order No.* (200V - 240V) X-axis measuring range 200mm 200mm 200mm 200mm Z2-axis vertical travel 300mm 300mm 300mm 300mm Y-axis table unit Installed Installed a-axis unit Installed Installed Model No. CS-5000CNC CS-5000CNC CS-5000CNC CS-5000CNC Order No.* (00V - 20V) Order No.* (200V - 240V) X-axis measuring range 200mm 200mm 200mm 200mm Z2-axis vertical travel 500mm 500mm 500mm 500mm Y-axis table unit Installed Installed a-axis unit Installed Installed *Select one of the optional accessory sets suited to your C line voltage and measurement unit. 2L42 (mm, UL/CS), 2L43 (mm, EU), 2L44 (mm, BS), 2L48 (mm, China), 2L49 (mm, E), 2L45 (inch, UL/CS), 2L46 (inch, EU), 2L47 (inch, BS), 2L420 (inch, China) Model No. CS-5000CNC CS-5000CNC Order No.* (00V - 20V) Order No.* (200V - 240V) X-axis measuring range 200mm 200mm Z2-axis vertical travel 300mm 300mm Y-axis table unit Installed a-axis unit *Select one of the optional accessory sets suited to your C line voltage and measurement unit. 2L422 (mm, UL/CS), 2L423 (mm, EU), 2L424 (mm, BS), 2L428 (mm, China), 2L429 (mm, E), 2L425 (inch, UL/CS), 2L426 (inch, EU), 2L427 (inch, BS), 2L430 (inch, China) Stylus SPERICLP spherical lens analysis program 2D543* : Standard-length stylus (tip radius: 5µm) 2J037* 2 : For CS-5000CNC (tip radius: 5µm) 25 40º ø0.5mm ball (9) º (6.5) 2D544* * 2 : Standard-length ball stylus (tip radius: 5µm) Tip material: Sapphire 07 (6.8) (3.5) (3.5) 2D545* : Double-length stylus (tip radius: 5µm) 2J039* 2 : For CS-5000CNC (tip radius: 5µm) 2D546* * 2 : Double-length ball stylus Tip material: Sapphire (3.5) (3.5) ø 40º 40º Nosepiece 5 0 (.) (.) (6.5) (3.5) (3.5) Detector 2D65: Standard-length stylus for small hole Tip radius: 5µm 2D652: Standard-length stylus for extra-small hole Tip radius: 5µm 2D653: Standard-length eccentric stylus Tip radius: 5µm 3 Unit: mm (3.5) ø0.5mm ball (9.3) J04* 2 : Double-length stylus (tip radius: 2µm) (3.5) Refer to the CNC Form Measuring Instrument Series leaflet (E4284) for more details. *: Standard accessory of CS-5000CNC *2: Standard accessory of CS-5000CNC 25 60º (9)

7 Optional Styli for Surface Roughness Measurement Compatible with SJ-400, SJ-500, SV-200, SV-(C)300, SV-(C)400 series ø ø4 4 Detector (0.75mN): Detector (4mN): ø7 4 Skidless nosepiece 2B355 ø8 Detector Extension rods (2G202: 50mm, 2G203: 00mm) Styli Unit: mm Standard stylus Detail E882 (µm)* 2E924 (µm)* 2 2C73 (2µm)* 2B403 (5µm)* 2 2B45 (0µm)* 2 2E883 (250µm) Double-length for deep hole* E898 (2µm)* 2E94 (5µm)* 2 For small hole For small hole/double-length for deep hole* 4.6 Detail- (S=5/) ø C732 (2µm)* 2B404 (5µm)* 2 2B46 (0µm)* 2 ø Detail E892 (2µm)* 2E908 (5µm)* 2 For extra small hole.2 Detail- (S=5/) ø ø C733 (2µm)* 2B405 (5µm)* 2 2B47 (0µm)* 2 For small hole* 4 * 5 Ball ø E884 (0.8mm) For extra minute hole For ultra small hole* 4 * Detail- (S=5/) ø ø C734 (2µm)* 2B406 (5µm)* 2 2B48 (0µm)* 2 Ball ø0.5 ø0.3 Detail J662 (0.5mm) For deep hole (double-length and triple-length)* 4 Detail Detail For small slotted hole.6 ø ø0.3 Detail X stylus 2C740 (2µm)* 2B43 (5µm)* 2 2B425 (0µm)* 2 3X stylus 2C74 (2µm)* 2B44 (5µm)* 2 2B426 (0µm)* 2 2E938 (2µm)* 2E940 (5µm)* 2 *: Tip angle 60 *2: Tip angle 90 *3: Tip radius µm 2µm 5µm 0µm 250µm coding White Black No color Yellow No notch or color *4: For downward-facing measurment only *5: Used for calibration, a standard step gauge (No.78-6, option) is also required. -26

8 For deep groove (0mm) Detail C735 (2µm)* 2B409 (5µm)* 2 2B42 (0µm)* 2 Styli For deep groove (20mm)* 4 / Double-length for deep hole E893 (2µm)* 2E909 (5µm)* 2 Unit: mm For deep groove (20mm) For deep groove (40mm)* Detail C736 (2µm)* 2B408 (5µm)* 2 2B420 (0µm)* E895 (2µm)* 2E9 (5µm)* 2 For deep groove (30mm) 45.2 For deep groove (30mm)* 4 / Double-length for deep hole Detail C737 (2µm)* 2B407 (5µm)* 2 2B49 (0µm)* E894 (2µm)* 2E90 (5µm)* 2 For gear tooth Detail B339 (2µm)* 2B40 (5µm)* 2 2B422 (0µm)* 2 For gear tooth* 4 / Double-length for deep hole E896 (2µm)* 2E92 (5µm)* For rolling circle waviness surface* Ball ø.588 2B338 (0.8mm) For rolling circle waviness* 4 /* 5 Double-length for deep hole E886 (0.25mm) For knife-edge detector Detail C738 (2µm)* 2B4 (5µm)* 2 2B423 (0µm)* 2 For corner hole* 4 / Double-length for deep hole ø ø E897 (2µm)* 2E93 (5µm)* 2 For eccentric arm* C739 (2µm)* 2B42 (5µm)* 2 2B424 (0µm)* 2 For bottom surface ø 25 2E899 (2µm)* 2E95 (5µm)* 2 Detail- *: Tip angle 60 *2: Tip angle 90 *3: Tip radius µm 2µm 5µm 0µm 250µm coding White Black No color Yellow No notch or color *4: For downward-facing measurment only *5: Used for calibration, a standard step gauge (No.78-6, option) is also required. -27

9 Contracer CV-000 / CV-2000 SERIES 28 Contour Measuring Instruments FETURES digital arc scale is equipped in the Z-axis detecting unit. This gives you a wider range of measurement with higher resolution. No more reliance on measurement magnifications. CV-2000S4 with personal computer system and software data analysis system (personal computer system and FORMTRCEP software is available. Technical Data X-axis Measuring range: 50mm (CV-000) or 00mm (CV-2000) Resolution: 0.2µm Measurement method: Reflective-type linear encoder Drive speed: 0.2, mm/s and manual Measuring speed: 0.2, 0.5mm/s Measuring direction: Backward Traverse linearity: 3.5µm / 50mm (CV-000), 3.5µm / 00mm (CV-2000) *with the X axis in horizontal orientation Linear displacement: ±(3.5+2L/00)µm * L = Drive length (mm) Inclining range: ±45 (CV-2000) Z2-axis (column, CV-2000 only) Column type: Power drive (S4 type) ot Manual (M4 type) Vertical travel: 250mm (S4 type), 320mm (M4 type) Drive speed: - 5mm/s and manual CV-2000M4 with personal computer system and software Connected to a personal computer, the FORMTRCEP contour analysis program provides various modes of measurement and analysis. Z-axis (detector unit) Measuring range: 25mm (CV-000) or 40mm (CV-2000) Resolution: µm (CV-000) or 0.5µm (CV-2000) Measurement method: rc encoder Linear displacement: ±(3.5+I4I/25)µm accuracy (at 20 C) *: Measurement height from the horizontal position (mm) Stylus up/down operation: rc movement Face of stylus: Downward Measuring force: 0-30mN Traceable angle: scent: 77, descent: 87 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 25μm, carbide tip Base size (W x ): 600 x 450mm (CV-2000) (CV-2000) Mass: 5kg (CV-000N2), 5.8kg (CV-2000M4), 30.3kg (CV-2000S4) Power supply: VC ±0%, 50/60z rc scale on the Z-axis Light emission device The CV-000 is portable and can be carried to the machine-shop for measurement of large workpieces. Receiver IC rc scale CV-000N2 can be attached to the optical column stand. CV-000N2 with personal computer system and software -28

10 Optional ccessories : Column stand for CV-000 (vertical travel: 320mm, inclination: ±45 ) 28-00: Cross-travel table (XY range: 00 x 50mm) 28-0: Cross-travel table (XY range: 4 x 2") 28-04: Cross-travel table (XY range: 50 x 25mm) 28-05: Cross-travel table (XY range: 2 x ") : Rugged table 76-07: older with clamp : Rotary vise (heavy-duty type) 72-44: Rotary vise : V-block with clamp (Max. workpiece dia.: 50mm) : V-block with clamp (Max. workpiece dia.: 25mm) 72-97: Swivel center support 72-42: Center support 72-43: Center support riser : Vibration isolator : Vibration isolator stand : Pin gage unit for calibration (mm) 99886: Pin gage unit for calibration (inch) : rms and styli (See page 34) * To denote your C power cable add the following suffixes to the order No.: for UL/CS, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/00V SPECIFICTIONS Model No. CV-000N2 CV-2000M4 CV-2000S4 Order No. (mm) 28-6* 28-63* * Order No. (inch) 28-62* 28-64* * X-axis measuring range 50mm 00mm 00mm Z-axis measuring range 25mm 40mm 40mm Z2-axis vertical travel 320mm 250mm * To denote your C power cable add the following suffixes to the order No.: for UL/CS, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/00V SYSTEM DIGRM Contracer CV-000 Contracer CV (mm) (inch) (mm) 28-0 (inch)

11 Contracer CV-300 / CV-400 SERIES 28 Contour Measuring Instruments CV-300S4 with personal computer system and software Technical Data X-axis Measuring range: 00mm or 200mm Resolution: 0.05µm Measurement method: linear encoder Drive speed: 0-80mm/s and manual Measuring speed: mm/s Measuring direction: Forward/backward Traverse linearity: 0.8µm / 00mm, 2µm / 200mm *with the X axis in horizontal orientation Linear displacement: ±(+0.0L)µm (CV-300S4, 4, W4) accuracy (at 20 C) ±( L)µm (CV-400S4, 4, W4) ±(+0.02L)µm (CV-300S8, 8, W8) ±( L)µm (CV-400S8, 8, W8) * L = Drive length (mm) Inclining range: ±45 FETURES Dramatically increased drive speed (X axis: 80 mm/s, Z2-axis: 20 mm/s) further reduces total measurement time. In order to maintain the traverse linearity specification for an extended period of time, Mitutoyo has adopted highly rigid ceramic guides that combine the characteristics of smallest secular change and remarkable resistance to abrasion. Support for a wide range of optional peripherals designed for use with the CNC models enables simplified CNC measurement. The drive unit (X-axis) and column (Z2- axis) are equipped with a high-accuracy linear encoders (BS type on Z2-axis). This improves reproducibility of continuous automatic measurement of small holes in the vertical direction and repeated measurement of parts which are difficult to position. X axis accuracy: ±( L)µm Z-axis accuracy: ±(0.8+I0.5I/25)µm* Designed to handle workpieces calling for high accuracy. *CV-400S4, 4, W4 types, L = Drive length, = Measurement height (mm) The drive unit of the CV-400 series is equipped with a Laser ologage detector giving excellent narrow/wide range accuracy and resolution in the Z-axis. ologage system Mirror Mirror Detector Beam splitter Laser diode Mirror Beam splitter Scale Mirror Mitutoyo's innovative Laser ologage technology provides near interferometer-grade accuracy using the interference phenomenon of diffracted light, coupled with a resolution of 0.05μm over the entire detecting range of 50mm. utomatic Measuring Function Support for a wide range of optional peripherals designed for use with the CNC models enables automatic measurement. Z2-axis (column) Vertical travel: 300mm or 500mm Resolution: µm Measurement method: BSOLUTE linear encoder Drive speed: 0-20mm/s and manual Z-axis (detector unit) Measuring range: ±25mm Resolution: 0.2µm (CV-300), 0.05µm (CV-400) Measurement method: Linear encoder (CV-300), laser hologage (CV-400) Linear displacement: ±(2+I4I/00)µm (CV-300) accuracy (at 20 C) ±(0.8+I0.5I/25)µm (CV-400) *: Measurement height from the horizontal position (mm) Stylus up/down operation: rc movement Face of stylus: Upward/downward Measuring force: 30mN Traceable angle: scent: 77, descent: 87 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 25μm, carbide tip Base size (W x ): 600 x 450mm or 000 x 450mm Mass Main unit: 40kg (S4), 50kg (4), 220kg (W4) 40kg (S8), 50kg (8), 220kg (W8) Controller Unit: 4kg Remote Control Box: 0.9kg Power supply: VC ±0%, 50/60z Power consumption: 400W (main unit only) Collective Calibration Function dedicated calibration gage enables the user to calibrate the instrument for Z-axis gain, symmetry, stylus-tip radius, etc., in a single procedure. Using Y-axis Table Using Rotary Table q Using Rotary Table q2-30

12 Optional Software FORMTRCEP V5 Measurement Control Screen SPECIFICTIONS Model No. CV-300S4 CV-3004 CV-300W4 Order No. (mm) 28-42* * * Order No. (inch) 28-43* * * Model No. CV-400S4 CV-4004 CV-400W4 Order No. (mm) 28-46* * * Order No. (inch) 28-47* * * X-axis measuring range 00mm 00mm 00mm Vertical travel 300mm power column 500mm power column 500mm power column Granite base size (WxD) 600 x 450mm 600 x 450mm 000 x 450mm Dimensions (main unit, WxDx) 756 x 482 x 966mm 756 x 482 x 66mm 56 x 482 x 76mm Mass (main unit) 40kg 50kg 220kg Model No. CV-300S8 CV-3008 CV-300W8 Order No. (mm) * * * Order No. (inch) * * * Model No. CV-400S8 CV-4008 CV-400W8 Order No. (mm) * * * Order No. (inch) * * * X-axis measuring range 200mm 200mm 200mm Vertical travel 300mm power column 500mm power column 500mm power column Granite base size (WxD) 600 x 450mm 600 x 450mm 000 x 450mm Dimensions (main unit, WxDx) 766 x 482 x 966mm 766 x 482 x 66mm 66 x 482 x 76mm Mass (main unit) 40kg 50kg 220kg * To denote your C power cable add the following suffixes to the order No.: for UL/CS, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/00V variety of models available for measuring requirements utomatic Circle/Line pplication Function CV-300S4 / CV-400S4 Traverse range: 00mm Vertical travel: 300mm Base size (W x D): 600 x 450mm CV-300S8 / CV-400S8 Traverse range: 200mm Vertical travel: 300mm Base size (W x D): 600 x 450mm Data Composition Function Data Data 2 Data composition CV-3004 / CV-4004 Traverse range: 00mm Vertical travel: 500mm Base size (W x D): 600 x 450mm CV-3008 / CV-4008 Traverse range: 200mm Vertical travel: 500mm Base size (W x D): 600 x 450mm CV-300W4 / CV-400W4 Traverse range: 00mm Vertical travel: 500mm Base size (W x D): 000 x 450mm CV-300W8 / CV-400W8 Traverse range: 200mm Vertical travel: 500mm Base size (W x D): 000 x 450mm Refer to the Contracer CV-300 / 400 Series leaflet (E4293) for more details. -3

13 Contracer Extreme CV-3000CNC / CV-4000CNC SERIES 28 CNC Contour Measuring Instruments FETURES igh-accuracy CNC contour / form measuring instrument. X-, Y-, and Z2-axes have a maximum drive speed of 200 mm/s, which permits highspeed positioning that may result in a large increase in the throughput of multipleprofile / multiple-workpiece measurement tasks. For models with the α axis, it is possible to perform continuous measurement over horizontal and inclined surfaces by powertilting the X-axis. The drive unit of the CV-4000CNC series is equipped with a Laser ologage detector giving excellent narrow/wide range accuracy and resolution in the Z-axis. ologage system Detector CV-3000CNC with personal computer system and software For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through positioning in the Y-axis direction. Enables inclined plane measurements through 2-axis simultaneous control in the X- and Y-axis directions. Since the Z-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even if its main body collides with a workpiece or jig. Supplied with an easy-to-operate Remote Box, on which the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. Communication with the Data Processing / nalysis section is via USB. Technical Data X-axis Measuring range: 200mm Resolution: 0.05µm Measurement method: Reflective-type linear encoder Drive speed: 200mm/s (max., CNC) 0-60mm/s (joystick) Measuring speed: mm/s Measuring direction: Forward/backward Traverse linearity: 2µm / 200mm *with the X axis in horizontal orientation Linear displacement accuracy (at 20 C): ±(+4L/200)µm (CV-3000CNC), ±(0.8+4L/200)µm (CV-4000CNC) * L = Drive length (mm) a-axis Inclination angle: -45 (CCW) to +0 (CW) Resolution: Inclination: 6 /s Z2-axis (column) Vertical travel: 300mm or 500mm Resolution: 0.05µm Measurement method: Reflective-type linear encoder Drive speed: 200mm/s (max., CNC) 0-60mm/s (joystick) Base size (W x ): 750 x 600mm Z-axis (detector unit) Measuring range: ±25mm Resolution: 0.2µm (CV-3000CNC), 0.05µm (CV-4000CNC) Measurement method: Linear encoder (CV-3000CNC) Laser hologage (CV-4000CNC) Linear displacement: ± (2+I4I/00)µm (CV-3000CNC) accuracy (at 20 C) ± (0.8+I0.5I/25)µm (CV-4000CNC) *: Measurement height from the horizontal position (mm) Stylus up/down operation: rc movement Face of stylus: Upward/downward Measuring force: 30mN Traceable angle: scent: 70, descent: 70 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 25μm, carbide tip Y-axis* Measuring range Resolution Drive speed 200mm 0.05µm Max.200mm/s (in CNC mode) 0~60mm/s (in joystick control mode) Max. table loading 20kg Traverse linearity 2µm/200mm Linear displacement accuracy (20ºC) ±(2+2L/00)µm L = Length between arbitrary two point (mm) Mass: Power supply: Power consumption: 240kg, 250kg (high column type) (The Y-axis table and a vibration isolating stand are excluded.) VC ±0%, 50/60z 500W (main unit only) Beam splitter Mirror Mirror Mirror Scale Mirror Beam splitter Laser diode Mitutoyo's innovative Laser ologage technology provides near interferometer-grade accuracy using the interference phenomenon of diffracted light, coupled with a resolution of 0.05μm over the entire detecting range of 50mm. -32

14 Optional Software FORMTRCEP V5 Measurement Control Screen SPECIFICTIONS Model No. CV-3000CNC CV-3000CNC CV-3000CNC CV-3000CNC Order No.* (00V - 20V) Order No.* (200V - 240V) X-axis measuring range 200mm 200mm 200mm 200mm Z2-axis vertical travel 300mm 300mm 300mm 300mm Y-axis table unit* 2 Installed Installed a-axis unit Installed Installed Vibration insulating stand* Installed Installed Installed Installed Granite base size (WxD) 750 x 600mm 750 x 600mm 750 x 600mm 750 x 600mm Dimensions (main unit, WxDx) 800 x 620 x 000mm 800 x 620 x 000mm 800 x 620 x 000mm 800 x 620 x 000mm Mass (main unit) 240kg 240kg 240kg 240kg Model No. CV-3000CNC CV-3000CNC CV-3000CNC CV-3000CNC Order No.* (00V - 20V) Order No.* (200V - 240V) X-axis measuring range 200mm 200mm 200mm 200mm Z2-axis vertical travel 500mm 500mm 500mm 500mm Y-axis table unit Installed Installed a-axis unit Installed Installed Vibration insulating stand* Installed Installed Installed Installed Granite base size (WxD) 750 x 600mm 750 x 600mm 750 x 600mm 750 x 600mm Dimensions (main unit, WxDx) 800 x 620 x 200mm 800 x 620 x 200mm 800 x 620 x 200mm 800 x 620 x 200mm Mass (main unit) 250kg 250kg 250kg 250kg *Select one of the optional accessory sets suited to your C line voltage and measurement unit (mm, UL/CS), 279 (mm, EU), 2792 (mm, BS), 2796 (mm, China), 2797 (mm, E), 2793 (inch, UL/CS), 2794 (inch, EU), 2795 (inch, BS), 2798 (inch, China) utomatic Circle/Line pplication Function Model No. CV-4000CNC CV-4000CNC CV-4000CNC CV-4000CNC Order No.* (00V - 20V) Order No.* (200V - 240V) X-axis measuring range 200mm 200mm 200mm 200mm Z2-axis vertical travel 300mm 300mm 300mm 300mm Y-axis table unit* 2 Installed Installed a-axis unit Installed Installed Vibration insulating stand* Installed Installed Installed Installed Granite base size (WxD) 750 x 600mm 750 x 600mm 750 x 600mm 750 x 600mm Dimensions (main unit, WxDx) 800 x 620 x 000mm 800 x 620 x 000mm 800 x 620 x 000mm 800 x 620 x 000mm Mass (main unit) 240kg 240kg 240kg 240kg Data Composition Function Data Data 2 Data composition Model No. CV-4000CNC CV-4000CNC CV-4000CNC CV-4000CNC Order No.* (00V - 20V) Order No.* (200V - 240V) X-axis measuring range 200mm 200mm 200mm 200mm Z2-axis vertical travel 500mm 500mm 500mm 500mm Y-axis table unit* 2 Installed Installed a-axis unit Installed Installed Vibration insulating stand* Installed Installed Installed Installed Granite base size (WxD) 750 x 600mm 750 x 600mm 750 x 600mm 750 x 600mm Dimensions (main unit, WxDx) 800 x 620 x 200mm 800 x 620 x 200mm 800 x 620 x 200mm 800 x 620 x 200mm Mass (main unit) 250kg 250kg 250kg 250kg *Select one of the optional accessory sets suited to your C line voltage and measurement unit (mm, UL/CS), 280 (mm, EU), 2802 (mm, BS), 2806 (mm, China), 2807 (mm, E), 2803 (inch, UL/CS), 2804 (inch, EU), 2805 (inch, BS), 2808 (inch, China) Refer to the CNC Form Measuring Instrument Series leaflet (E4284) for more details. * Vibration insulating stand Vibration insulating mechanism: Diaphragm air spring Natural frequency : z Damping mechanism: Orifice Leveling mechanism: utomatic control with mechanical valves ir supply pressure: 390kPa Maximum loading capacity: 350kg Dimensions (W x D x ): 000 x 895 x 78mm Mass: 290kg *2 Y-axis table unit Measuring range: 200mm Minimum reading : 0.05µm Scale unit: Reflective-type Linear Encoder Drive speed: Max. 200mm/s (CNC) 0-50mm/s (joystick) Maximum loading capacity: 20 kg Traverse linearity: 0.5µm/200mm (surface roughness) 2µm/200mm (contour) Linear displacement accuracy (at 20 C): ± (2+2L/00) µm, contour mode L: Dimension between two measured points (mm) Table size: 200 x 200mm Dimensions (W x D x ): 320 x 646 x 05mm Mass: 35kg -33

15 Optional rms and Styli for Contour Measurement For CV-000 and CV-2000 ø8 ø8 Stylus Straight type Eccentric type Stylus For small-hole stylus ø List of pplicable rms rm Order No. Compatible stylus height 935 = 6mm Straight type 9352 = 2mm 9353 = 20mm 9354 = 30mm 9355 = 42mm 9356 = 6mm 9357 = 2mm Eccentric type 9358 = 20mm 9359 = 30mm = 42mm Small hole 9350 =,, 2.5mm Single bevel Tip angle: 2 Cone Tip angle: E873 Tip shape: Single bevel Cone Tip angle: µm Carbide Cross ground Tip angle: 20 nife edge Tip angle: 20 Edge width: 3mm E874 Tip shape: Single bevel Cone Tip angle: µm Carbide Tip angle: 30 /50 *, Sapphire, Diamond* Ball dia: mm Small hole: / 2E873 Small hole: / 2E874 Small hole: / 2E875 ø Cone Ball E875 Tip shape: Single bevel Cone Tip angle: µm Carbide ø8 List of pplicable Styli Stylus Order No. Stylus height = 6mm = 2mm Single-bevel stylus = 20mm = 30mm = 42mm Cross-ground stylus Cone stylus tip angle 20 Cone stylus sapphire tipped tip angle 30 *Diamond tipped *tip angle 50 Cone stylus tip angle 30 nife-edge stylus Ball stylus Small-hole stylus one-sided cut Small-hole stylus cone = 6mm = 2mm = 20mm = 30mm = 42mm 2E865 = 6mm 2E866 = 2mm 2E867 = 20mm 2E868 = 30mm 2E869 = 42mm = 6mm = 2mm = 20mm 35529* = 20mm = 30mm = 42mm 2566 = 6mm 2567 = 2mm 2568 = 20mm 2569 = 30mm 2570 = 42mm = 6mm = 2mm = 20mm = 30mm = 42mm = 6mm = 2mm = 20mm = 30mm = 42mm = mm = mm = 2.5mm 2E873 = mm 2E874 = mm 2E875 = 2.5mm -34

16 ø5 List of pplicable rms rm Order No. Compatible stylus height 2E294 = 6mm Straight type 2E295 = 2mm = 20mm = 30mm = 42mm = 6mm = 2mm Eccentric type 9965 = 20mm = 30mm = 42mm Small hole 2E296 Small-hole stylus For CV-300, CV-400, CV-3000CNC, CV-4000CNC, SV-C300, SV-C400, SV-C3000CNC and SV-C4000CNC ø8 Straight type Stylus 85 5 Eccentric type 40 ø Stylus For small-hole stylus 5 Stylus ø List of pplicable Styli Stylus Order No. Stylus height = 6mm = 2mm Single-bevel stylus = 20mm = 30mm = 42mm Cross-ground stylus Cone stylus tip angle 20 Cone stylus sapphire tipped tip angle 30 *Diamond tipped *tip angle 50 Cone stylus tip angle 30 nife-edge stylus Ball stylus Small-hole stylus one-sided cut = 6mm = 2mm = 20mm = 30mm = 42mm 2E865 = 6mm 2E866 = 2mm 2E867 = 20mm 2E868 = 30mm 2E869 = 42mm = 6mm = 2mm = 20mm 35529* = 20mm = 30mm = 42mm 2566 = 6mm 2567 = 2mm 2568 = 20mm 2569 = 30mm 2570 = 42mm = 6mm = 2mm = 20mm = 30mm = 42mm = 6mm = 2mm = 20mm = 30mm = 42mm 2E297 = mm 2E298 = mm 2E299 = 2.5mm ø.6 3 Single bevel Tip angle: 2 Cone Tip angle: 20 Small hole: 2E Tip shape: Single bevel Tip angle: Cross ground Tip angle: 20 nife edge Tip angle: 20 Edge width: 3mm Small hole: 2E Tip shape: Single bevel Tip angle: 20 Tip angle: 30 /50 *, Sapphire, Diamond* Ball dia: mm Small hole: 2E Cone Ball Tip shape: Single bevel Tip angle: 20 ny specified arm and stylus other than above listed can be custom-made to special order. -35

17 Optional ccessories for utomatic Measurement For SV series, SV-C series, CV series and CNC Models Y-axis table*: For SV, SV-C and CV (not CNC models) Enables efficient, automatic measurement of multiple aligned workpieces and multiple points on a single measurement surface. * It allows semi-automatic measurement with a Manual Type Machine by using these items. q-axis table: 2D975* For efficient measurement in the axial/transverse directions. When measuring a cylindrical workpiece, automatic alignment can be performed in combination with the Y-axis table. * q-axis mounting plate (2E630) is required when directly installing on the base of the SV-300. Examples of optimal combinations of accessories for CNC models Optional accessory Y-axis Table θ Table θ2 Table Function Travel range Resolution Positioning accuracy Drive speed Maximum load Mass 200mm 0.05µm ±3µm Max. 80mm/s 50kg 28kg q2-axis table: * You can measure multiple points on a cylindrical workpiece and automate front/rear-side measurement. * q2-axis mounting plate (2E78) is required when directly installing on the base of the SV-300. # It allows semi-automatic measurement with a Manual Type Machine by using these items. Displacement 360º Resolution 0.004º Maximum load 2kg Rotational speed Max. 0º/s Mass 7kg utomatic-leveling table: (SV, CV, CS3200) utomatic-leveling table: (CNC Models) This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this troublesome operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable. utomatic leveling utomatic alignment (Patent registered: Japan) l l Multiple workpiece batch measurement s Measurement in the Y-axis direction l Oblique measurement of the XY plane * l Outside 3D surface roughness measurement/evaluation * l Multiple-piece measurement in the Y-axis direction (Positioning in the Y-axis l direction) Multiple-piece measurement in the radial direction (Rotational positioning in the s l XY plane) Inclined surface measurement in the X-axis direction s Inclined hole inside measurement in the X-axis s direction Multiple cylinder generatrix line measurement s l Measurement of both top and bottom surfaces s l Rotary positioning of large workpiece ** Upward/downward and frontward/backward measurement of large workpiece ** For the combinations and the specifications of various optional accessories described in this catalog, contact your nearest Mitutoyo sales office. * : pplicable only to surface roughness measurement ** : pplicable only for SV-M3000CNC Displacement 360 Resolution Maximum load (loading moment) 4kg (343 N cm or less) Rotational speed Max. 8 /s Mass 5kg Quick chuck: This chuck is useful when measuring small workpieces. You can easily clamp them with its knurled ring. Inclination adjustment angle ±2 Maximum load 7kg Table dimensions 30 x 00mm Mass 3.5kg Micro-chuck: 2-03 This chuck is suitable for clamping extra-small diameter workpieces (ømm or less), which cannot be retained with the centering chuck. Retention range Dimensions Mass Inner latch Inner latch Outer latch OD: ø - 6mm ID: ø4 - ø70m OD: ø - ø75mm ø8 x 4mm.2kg Retention range Dimensions Mass OD: ø0 - ø.5mm ø8 x 48.5mm kg -36

18 Optional ccessories for Surftest / Formtracer Compatible with Desktop Models Drive unit tilting function (Patent pending: Japan) Large θ Table Rotary-type detector holder l s 3-axis adjustment table This table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. flat-surfaced workpiece can also be leveled with this table s ligned Start point Traverse direction Traverse direction xial line End point xial line Recorded profiles Not aligned End point Start point l l Leveling table (mm), (inch) Table top: 30 x 00mm Leveling range: ±.5 XY travel: ±2.5mm Digital leveling table (mm) Table top: 30 x 00mm Leveling range: ±.5 XY travel: ±2.5mm Leveling table Table top: 30 x 00mm Leveling range: ±.5 eight: 40mm Calibration stand 2G75 For mounting a roughness specimen or step gage during calibration. l l l: Essential s: Better to provide with : Not necessary V-block Workpiece diameter: mm to 60mm Can be mounted on a leveling table Precision vise Max. workpiece size: 36mm Can be mounted on a leveling table. Cross-travel table (mm), 28-0 (inch) Table top: 280 x 80mm XY travel: 00 x 50mm Cross-travel table (mm), (inch) Table top: 280 x 52mm XY travel: 50 x 25mm Rotary vise Two-slide jaw type. Max. workpiece size: 0mm Minimum reading: Center support Max. workpiece dia.: 20mm 60mm riser is optional Center support riser Used with a center support. Max. workpiece dia.: 240mm Swivel center support Max. workpiece dia.: 80mm* * 65mm when swiveled 0 Max. workpiece length: 40mm older with clamp Used with a cross-travel table or rugged table. Max. workpiece height: 35mm V-block with clamp , Used with a cross-travel table or rugged table. Max. workpiece dia.: 50mm (72-234), 25mm (72-378) -37