Solid State Remote Power Controller E
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1 Description The E-T-A is a transistorised switching device providing both protection and signalisation. It is suitable for all applications where the capabilities of the existing PLC s are not sufficient or where no protection against overload and short circuit or wire breakage monitoring of connected loads is provided. The use of a costly, high-capacity card becomes superfluous when only one or two powerful s are necessary. Using the SSRPC in combination with the module plus creates a new, very flexible system capable of being subsequently changed or extended. Busbars, pre-wired signal contacts and spring-loaded terminals reduce installation times considerably (see accessories). Typical applications Automation - interface module providing inexpensive power amplification at PLC s - optimum protection of individual loads by monitoring the load circuit Protection and control of - motors - solenoids - lamps Features Optimum load protection. Available in current ratings of.5 A; A; A; 4 A; 5 A. No derating required over entire temperature range! Fast short-circuit limitation and disconnection Time/current dependent overload disconnection (simulating thermal-magnetic CBE trip curve) Remote control Fault indication: LED and signal for overload/short-circuit signalisation, and wire break indication in the OFF condition (version -) and in the OFF and ON condition (version - and -) Fault storage: version - and - Physically isolated fault indication Compact plug-in type Plug-in design for use with power distribution system module plus Integral pre-wiring of common supply and signal contacts Ordering information Type No. E-48 SSRPC for PLC s wire break indication in OFF condition (standard) permanent wire break indication permanent wire break indication and fault storage 3 without wire break indication Voltage rating DC4 V (standard) Current ratings.5 A. A. A 4. A 5. A E-48 - DC4 V. A ordering example Technical data (T ambient = 5 C; at U N ) Load circuit Voltage rating ( V) Current rating I N.5 A; A; A; 4 A; 5 A (other ratings to special order) Closed-circuit current I Contr typically.3 ma Min. load current -/-: wire break indication in OFF condition Optional: wire break indication in OFF and ON condition wire break ind. in OFF cond. R load typically kω wire break ind. in ON cond. I load < typ. 3 ma (.5/ A unit) I load < typ. ma (/4/5 A unit) Voltage drop U DSmax.5 V;.3 V;. V;. V;.3 V Switch-on/switch-off time t on /t off typ. 3 μs/ μs with resistive load Overload disconnection approx..5 (±.3) x I N after approx. ms Short-circuit current max. 5 A (with.5 A and A (self-limiting) current ratings) max. 5 A (with A/4 A/5 A current ratings) Short-circuit disconnection < μs Control input Control level between and Voltage rating Voltage controlled input U E DC V < low level < 5 V DC 8.5 V < high level < 36 V Input current I E... ma ( V) Max. switching frequency f max khz Reset time after short-circuit/ overload disconnection ms Fault indication F contact max. switching voltage DC V AC 5 V max. interrupting capacity DC 3 W AC 6 W limiting continuous current A General data Temperature range C...6 C Insulation voltage DC V > MΩ (IEC 6664/VDE ) Mass 8 g Preferred types Preferred types Standard current ratings (A) E-48--DC4V- x x x x x E-48--DC4V- x x x x x 3/4-9
2 Technical description Connection diagram At the correct input voltage (> 8.5 V), the SSRPC will switch on a power transistor to connect the load to the plus pole of the load circuit supply ( ). The transistor will switch off when - the control voltage (U E ) is removed - there is a short-circuit/overload in the load circuit. Status indication is provided by two LEDs (red and yellow). Simulated thermal-magnetic overload protection occurs at approx..5 times rated current. See time/current characteristic curves. The SSRPC is fitted with blade terminals D 4644-A and is suitable for plug-in mounting with various E-T-A sockets or module plus (see Accessories). Control circuit ON condition: If a voltage higher than 8.5 V is applied to the input terminals (I N against ), the control current (from the PLC) will flow through the opto coupler. The transistor will be conductive, status indication by yellow LED. OFF condition: A control voltage lower than 5 V will switch the transistor off. fault indication circuit F 4 6 yellow control and monitoring electronics red 5 LE Load circuit The load circuit switches depending on the control signal ( or ). It is electronically monitored for faults. In the event of a short-circuit the circuit is disconnected after max. μs whilst upon inadmissible overload it is disconnected according to the time/current curves shown. Typical time/current characteristics (T A = 5 C).5 A and A Fault indication F The fault indication circuit is physically isolated from the load and control circuits via a. In the OFF condition, this circuit (with closed contact) will provide wire break indication, with the transistor being open. The versions with fault storage () store the fault signal until the control voltage is re-applied. Visual fault indication by red LED. Trip time in ms Dimensions current limitation. I N 3 I (A) A and 4 A Trip time in ms This is a metric design and millimeter dimensions take precedence ( mm ) inch current limitation. I N I (A) - 3/4
3 Functional diagrams Functional diagram wire break indication E-48-x wire breakage monitoring only in OFF condition E-48-x wire breakage monitoring in ON and OFF condition wire break wire break Functional diagram overload /short-circuit indication E-48-x without fault storage E-48-x with fault storage overload / short-circuit overload / short-circuit = input set / = switched through LED lights 3/4 -
4 R Connection diagram Wiring diagram Solid State Remote Power Controller E-48- with Module plus main circuit plus power supply PLC power supply for PLC for load I / O signalisation circuit... control circuit busbar fitted Separate power supply for load, PLC I/O and signal loop power supply Chassis earth connection directly between the two power supplies! LE power supply for PLC alternatively 3 PLC I/O Out In - 3 LE 3 LE 3 LE 3 4 >i jumper >i >i >i load load load load n module plus SSRPC E-48- main circuit minus Caution: If there is no firm chassis earth connection when using several separate power supplies, the connected fault indication loop may lead to intermittent operation of the SSRPC and resultant operational hazards. Wiring diagram Accessories Common power supply for load, PLC I/O and signal loop common power supply PLC I/O Out In - Module plus For technical data see section Power Distribution Systems slot for fitting labels from Phoenix, Weidmüller, Wieland 3 LE >i plus 5.4 load slot for busbar G-profile EN 35-G3 symmetrical rail EN -35x max. 38 max.. 4 right-side terminal block Line Line 4 left-side terminal block module - 3/4
5 Accessories for Single mounting sockets (with adapter) (up to 6 A max. load) -P-Si -P-Si-5 -P-Si -P-Si-5 (retaining clip Y 3 58 available on request) polarized blade terminal D 4644-A (QC.) slot for fitting labels from Phoenix, Weidmüller P blade terminal D 4644 part C profile (xa.8-.8) (QC x.).8. -P retaining clip -way mounting socket 6-way mounting socket 3-P-Si 63-P-Si (retaining clip Y available on request) polarized blade terminals D 4644-A (QC.) x 6.8 = x.68 =.6.8 retaining clip polarization recess (k) 4 (i) depth mm ( in.) symmetrical rail EN -35x.5 adapter X49 3 (k) 4 (i) 45.8 G-profile EN 35-G polarized recess max. 3 max..8 Connector bus links -P X 588 /.5 mmm, (AWG 6), brown (up to 3 A max. load) X 588 /.5 mm, (AWG 4), black (up to A max. load) X 588 3/.5 mm, (AWG 4), red (up to A max. load) X 588 4/.5 mm, (AWG 4), blau (up to A max. load) Busbar (-way) (supplied as a complete package) for type socket (for max. A continuous load), more positions available on request X 5 with terminal X 5 without terminal ~ ~.6 quick-connect tabs 6.3 (.) D 464 tinned brass, insulated Phoenix terminal AKG 35 max.cross section 35 mm (AWG ).6 Insulating sleeving for busbar (-way) Y cylinder head screw M4x4 ISO nickel plated.9 M4 washer A 4.3 D 5 nickel plated female connector Cu rail, tin-plated pressure-relief joint (. mm (.43 in.) thick constriction) mounting clips Y 3 4 ( pcs needed per unit) M Installation drawing with mounting clips Y /4-3
6 - 4 3/4
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