CROWN CLIP Series Sockets

Size: px

Start display at page:

Download "CROWN CLIP Series Sockets"

Kimberly Powers
6 years ago
Views:

OWN LIP Series Sockets Product Facts ompact design High performance OWN BND contacts urrents to 350 mps 1 Mates with solid or laminated blades Supports true hot-plug

Typical pplications based power distribution Power racks ack mounted switching power supplies Notes: 1 Dual OWN LIP socket using nickel plated mating tab, equivalent

tab 16.51 mm Min. 25.40 ± 0.38 mm OWN LIP sockets are compact, high-current socket connectors for high current bus bar power distribution.

format to mate with laminated bus bar tabs for feed and return currents. 3.10 ± 0.

ompliance is achieved by a contact design that restricts the effects of arcing to areas that do not compromise the integrity of the connection.

Tyco Electronics will work with customers to obtain application specific regulatory certifications if needed.

1 OWN LIP Series Sockets Product Facts ompact design High performance OWN BND contacts urrents to 350 mps 1 Mates with solid or laminated blades Supports true hot-plug (current interruption)2 Float-mount option reduces mating forces Meets UL (US & N), and S safety requirements ll OWN LIP products in this section are ohs compliant Typical pplications based power distribution Power racks ack mounted switching power supplies Notes: 1 Dual OWN LIP socket using nickel plated mating tab, equivalent rating for other OWN LIP socket designs is urrent interruption requires a gold plated, solid mating tab, and is not currently supported using a laminated mating tab mm Min ± 0.38 mm OWN LIP sockets are compact, high-current socket connectors for high current bus bar power distribution. Using ELON high performance OWN BND technology, OWN LIP Sockets are available in single pole format to mate with a solid blade, handling up to 350 mps, or in dual pole format to mate with laminated bus bar tabs for feed and return currents ± 0.1 mm Product Highlights Hot-Plug Design OWN LIP sockets also comply with safety regulatory requirements for current interruption under load. ompliance is achieved by a contact design that restricts the effects of arcing to areas that do not compromise the integrity of the connection. Hot-plugging requires a gold plated mating blade. Safety gency ompliance OWN LIP sockets comply with the UL1977 standard and S standard 22.2 No M1987. Tyco Electronics will work with customers to obtain application specific regulatory certifications if needed. Sample pplication OWN LIP sockets allow hot-plugging of rackmounted switching power supplies. Photo reproduced courtesy of Unipower orporation. adiused Edge hamfered Edge 194 Mating Blades ecommendations for customer supplied mating blades are: Insertion Length.650 [16.50] minimum, 1.00 [25.40] maximum Thickness.125 [3.18] or.118 [3.00] Material opper, gold or nickel plated, with chamfered or rounded mating edge

OWN LIP Series Sockets (ontinued) Original OWN LIP Sockets Part Number 1643906-1 Product Specifications Materials Insulator Polyester, UL 94V-0 OWN BND ontacts Beryllium copper alloy,

maximum temperature rise urrent ating, Hot-Plug Gold plated solid tab: 200 mp maximum, 42V; 100 mp maximum, 48V Mechanical Insertion Force 10.0 lbs (4.54 Kg) maximum Extraction Force 5.

Float-mount design provides alignment for blind-mating of rackmounted power supply units. Parallel cantilever design contacts include ustomer Drawing available upon request.

urrent interruption ratings are 100 at 48V and 200 at 42V, both using a gold plated, solid tab.

2 OWN LIP Series Sockets (ontinued) Original OWN LIP Sockets Part Number Product Specifications Materials Insulator Polyester, UL 94V-0 OWN BND ontacts Beryllium copper alloy, selectively plated with gold (30 micro inches minimum), over nickel rown Holder opper alloy Electrical urrent ating, Steady State Nickel plated solid tab: 300 mp maximum; 200 mp at 30 maximum temperature rise urrent ating, Hot-Plug Gold plated solid tab: 200 mp maximum, 42V; 100 mp maximum, 48V Mechanical Insertion Force 10.0 lbs (4.54 Kg) maximum Extraction Force 5.0 lbs (2.72 Kg) minimum Single pole, float-mount socket design delivers 300 mp current capability plus current interruption. Float-mount design provides alignment for blind-mating of rackmounted power supply units. Parallel cantilever design contacts include ustomer Drawing available upon request. ELON OWN BND contact elements to ensure low voltage drop and heat generation, plus consistent insertion and extraction forces. urrent interruption ratings are 100 at 48V and 200 at 42V, both using a gold plated, solid tab. OWN LIP Sockets Electrical Performance The graph at right shows the electrical performance of OWN LIP sockets in terms of temperature rise and volt-age drop at currents from 150 mps to 350 mps. The set up used for the test had six OWN LIP socket samples mounted on a.25" x 1.75" x 6.0" bus bar, mating with 1.0" long by.125" thick nickel plated blades connected in series using 1/0 WG wire. Note: ll part numbers are ohs compliant. 195

OWN LIP Series Sockets (ontinued) OWN LIP II Sockets Part Number 1643903-1 Product Specifications Materials Insulator Polyester, UL 94V-0 ontact opper alloy, selectively plated with gold (30 micro

maximum, 42V; 100 mp maximum, 48V Mechanical Insertion Force 20.0 lbs (9.08 Kg) typical Extraction Force 10.0 lbs (4.

3 OWN LIP Series Sockets (ontinued) OWN LIP II Sockets Part Number Product Specifications Materials Insulator Polyester, UL 94V-0 ontact opper alloy, selectively plated with gold (30 micro inches minimum), over nickel Electrical urrent ating, Steady State Nickel plated solid tab: 300 mp maximum; 230 mp at 30 maximum temperature rise urrent ating, Hot-Plug Gold plated solid tab: 200 mp maximum, 42V; 100 mp maximum, 48V Mechanical Insertion Force 20.0 lbs (9.08 Kg) typical Extraction Force 10.0 lbs (4.54 Kg) typical Dual pole, float-mount socket design delivers 300 mp current capability plus current interruption. Float-mount design provides alignment for blind-mating of rackmounted power supply units. The dual pole contact design allows mating ustomer Drawing available upon request. to a two pole laminated bus bar or double sided PB tab, adding design flexibility by providing feed and return using a single socket. urrent interruption ratings are 100 at 48 V and 200 at 42 V, both using a gold plated, solid tab. OWN LIP Sockets II Electrical Performance The graphs below show the electrical performance of OWN LIP II sockets in terms of temperature rise and voltage drop at currents from 150 mps to 350 mps. The set up used for the test had samples of six OWN LIP sockets mounted on a.25" x 1.75" x 6.0" bus bar, mating with 1.0" long by.125" thick nickel plated blades connected in series using 1/0 WG wire Note: ll part numbers are ohs compliant.

OWN LIP Series Sockets (ontinued) Dual OWN LIP Sockets Part Numbers 1926671-1 Product Specifications Materials Insulator Polyester, UL 94V-0 OWN BND Beryllium copper alloy, selectively plated with

Steady State Laminated bus bar tab: 130 mp per side (260 total) maximum; 75 mp per side (150 total) at 30 maximum temperature rise urrent ating, Hot-Plug Gold plated solid tab: 200 mp maximum, 5V;

4 OWN LIP Series Sockets (ontinued) Dual OWN LIP Sockets Part Numbers Product Specifications Materials Insulator Polyester, UL 94V-0 OWN BND Beryllium copper alloy, selectively plated with gold (30 micro inches minimum), over nickel rown Holder opper alloy Electrical urrent ating, Steady State Nickel plated solid tab: 350 mp maximum; 225 mp at 30 maximum temperature rise urrent ating, Steady State Laminated bus bar tab: 130 mp per side (260 total) maximum; 75 mp per side (150 total) at 30 maximum temperature rise urrent ating, Hot-Plug Gold plated solid tab: 200 mp maximum, 5V; 100 mp maximum, 60V Mechanical Insertion Force 20.0 lbs (9.08 Kg) typical Extraction Force 13.0 lbs (5.9 Kg) typical Dual pole, feed-through socket design delivers 350 mp current capability plus current interruption. The dual pole contact design allows mating to a two pole laminated bus bar or double sided PB tab, adding design flexibility by providing feed and return using a single socket. The feedthrough design aspect allows insertion of mating ustomer Drawing available upon request. blade from both top and bottom of socket. The contacts include ELON OWN BND contact elements to help provide low voltage drop and heat generation, plus consistent insertion and extraction forces. urrent interruption ratings are 100 at 60V and 200 at 5V, both using a gold plated, solid tab. Feed-Thru View.141 [3.58] [31.75].770 [19.56] Part Number hole OWN LIP 300 Sample pplication ELON Dual OWN LIP connectors mounted on a laminated power distribution bus bar in a large server. Note: ll part numbers are ohs compliant. Photos reproduced courtesy of Eldre orporation 197

OWN LIP Series Sockets (ontinued) OWN LIP Junior Direct Power onnection for s Product Facts urrent: 150 Mating Force: 40 N max. Mating Thickness: 3.0 ± 0.1 mm misalignment: ± 1.

2 milliohms Blind Mateable nti Over Stress Feature educed Installation osts Screw Fix or P Tail Option Technical Documents Product Specification 108-19360 pplication Specification 114-19128

5 OWN LIP Series Sockets (ontinued) OWN LIP Junior Direct Power onnection for s Product Facts urrent: 150 Mating Force: 40 N max. Mating Thickness: 3.0 ± 0.1 mm misalignment: ± 1.0 mm Hot Pluggable ontact esistance: 0.2 milliohms Blind Mateable nti Over Stress Feature educed Installation osts Screw Fix or P Tail Option Technical Documents Product Specification pplication Specification pplications ore Network Energy Systems ellular Base Stations PSU Power Distribution Servers, Storage & Network outers Industrial The OWN LIP Junior connector provides a space efficient connector in solder or screw-mount configurations ideal for power supply/ distribution applications. Satisfying the demand for low insertion/extraction forces, it is hot plug capable for controlled and reliable separation of high power. The connector mates to a 3.0 mm thick plated bus bar that provides a separable interface to ease assembly, inspection and trouble shooting. The selective plated, high conductivity copper contacts offer low resistance, low millivolt drop for efficient power distribution. In blind mate applications this connector can handle adverse tolerances through the unique anti-stress feature allowing reliable mating to misaligned bus bars. The OWN LIP Junior connector can be soldered direct to a PB or screwed to a bus bar for a 150 current capacity. 198

6 OWN LIP Series Sockets (ontinued) OWN LIP Junior Direct Power onnection for s (ontinued) Part Number Screw-Mount Material and Finish opper, plated nickel or suitable alternative Temperature 40 to +125 High conductivity copper alloy, plated nickel or suitable alternative Insulator Thermoplastic, glass reinforced Temperature 40 to +125 PB Part Number X ±.004 [± 0.10] Low Head Socket Screw M4 ecommended PB Insertion Depth Limit Ø.165 [4.20].472 [12.00].945 [24.00].669 [17.00].984 ±.008 [25.00 ± 0.20] X ±.004 [± 0.10].118 ±.004 [3.00 ± 0.10] Part Number Part Number Solder Tail Material and Finish opper, plated nickel or suitable alternative Temperature 40 to +125 PB X ±.004 [± 0.10] PB Insertion Depth Limit High conductivity copper alloy, plated nickel or suitable alternative Insulator Thermoplastic, glass reinforced Temperature 40 to +125 Part Number [12.00] X ±.004 [± 0.10].118 ±.004 [3.00 ± 0.10] Part Number Note: ll part numbers are ohs compliant. 199

7 Pluggable s Product Facts Separable bus bar connector 062 series for.062" [1.57] thick, 1/2" [12.7] minimum width bus bar 125 series for.125" [3.18] thick, 1" [25.4] minimum width bus bar Mounts direct to bus bar or terminated wire Low resistance, low millivolt drop High current rating: up to 500 amps for 125 series and 250 amps for 062 series Blind mateable (misalignment up to±.060" [1.52 mm] for both series) nti-overstress feature omponent ecognition Underwriter s Laboratories File No. E Technical Documents pplications Specifications Provide instructions for assembling or applying product Series Series Product Specifications Series Series The Tyco Electronics pluggable bus bar connectors are suitable for computer, industrial control and modular power supply applications that demand low millivolt drop and reliable separation. This unique connector design replaces the nuts and bolts previously used to transfer power from the source to the bus bar and simplifies power distribution. The pluggable bus bar connectors mate with.125" [3.18] or.062" [1.57] thick plated bus bars providing a separable connection that eases assembly, inspection and trouble shooting. The silver-plated, high conductivity copper alloy contacts offer a low resistance contact resulting in low millivolt drop providing efficient power distribution. These blind mateable connectors feature a generous lead-in on the integral stainless steel guide plate. This permits mating if the bus bar is slightly misaligned and provides anti-overstress protection for the contact. Pluggable bus bar connectors can be mounted directly to a bus bar or fed by a power supply cable as outlined in the pplication Specifications. 200

8 Pluggable s (ontinued) 125 Series B B B Style F Style F2 Style F3 Selection Data Series Style F * 125 Series Fits F2.125 [3.18] Thick F3 * or able Power Feed Dimensions Part (Width) B (Height) (Length) Number Series B B Style F Style F2 Selection Data Series Style 062 Series F Fits.062 [1.57] Thick F2 Dimensions Part (Width) B (Height) (Length) Number Note: ll part numbers are ohs compliant. 201

9 Pluggable s (ontinued) Materials ontact opper alloy, plated Silver over nickel Guide Plate Stainless steel Specifications ated urrent 125 Series Up to 500 amps at 30 maximum t-rise * 062 Series Up to 250 amps at 30 maximum t-rise * *actual current rating is dependent on bus bar/wire and ambient conditions (see charts). ontact esistance 125 Series 10 milliohms maximum 062 Series 50 milliohms maximum Mating Force 125 Series 30 lb. [133.4 N] maximum 062 Series 6 lb. [26.7 N] maximum Unmating Force 125 and 062 Series 1 lb. [4.4 N] minimum Durability 125 Series 100 cycle minimum 062 Series 50 cycle minimum 125 Series U E 440 N T I N D M 160 P E E S 40 urrent arrying apability 30 T-ISE ITEI MBIENT TEMPETUE TEMPETUE IS E Test onfiguration Multiplication Factor ontact on 4x12 [101.6 x 304.8] bar mated with 4x12 [101.6 x 304.8] bar 1.00 ontact on 1x12 [25.4 x 304.8] bar mated with 1x23 [25.4 x 584.2] bar 0.40 ontact on WG #00 mated with 1x12 [25.4 x 304.8] bar 0.38 ontact on WG #2 mated with 1x12 [25.4 x 304.8] bar Series 260 U E 200 N T 180 I 160 N 140 D M 60 PE 40 ES T-ISE ITEI urrent arrying apability MBIENT TEMPETUE TEMPETUE IS E Test onfiguration Multiplication Factor ontact on 1.5 x 6 [38.1 x 304.8] Bar mated with 1.5 x 12 [38.1 x 304.8] Bar 1.00 ontact on 1.0 x 6 [25.4 x 304.8] Bar mated with 1.0 x 12 [25.4 x 304.8] Bar 0.81 ontact on 0.5 x 6 [12.7 x 304.8] Bar mated with 0.5 x 12 [12.7 x 304.8] Bar

OWN LINE Power Distribution System Product Facts urrents up to 250 Up to 2 Meters in Length Pluggable Breakers VDE Finger proof Flammability UL 94 V-0 Easily onfigurable daptable Space Efficient

10 OWN LINE Power Distribution System Product Facts urrents up to 250 Up to 2 Meters in Length Pluggable Breakers VDE Finger proof Flammability UL 94 V-0 Easily onfigurable daptable Space Efficient educed able educed Installation osts Polarized Fitting Left and ight Handed pplications Power Distribution ore Network Equipment ellular Base Stations Servers, Storage & Network outers Industrial Technical Documents Product Specification pplication Specification The OWN LINE system is designed for cost effective power distribution in equipment cabinets, telecoms base stations, computer servers, storage systems and industrial applications. The unique finger proof design is designed to reduce assembly time, give repeatable low impedance electrical performance and reduce wiring errors with pre-determined input/output connections. System thermal characteristics are improved with the use of flat copper conductors allowing better airflow and reducing current skin effects compared to conventional use of large WG cables. The OWN LINE system consists of an extruded profile holding two solid copper conductors. Power is supplied to conductors from a regulated power source using flexible power cables and color coded PID LOK right-angle sockets. The option to vary conductor thickness provides a flexible and adaptable design up to 2 meters in length with the ability to preform conductors to fit into awkward spaces. Power input and output connectors use proven OWN BND and OWN LIP contact systems for reliable, low loss connections. connector with or without a circuit breaker, can be mated direct to the OWN LINE System at any location along its length. The circuit breaker connector (B) accepts industry standard circuit breakers with tab terminals. positive lock cable assembly connects from the B to deliver power where needed. 203

OWN LINE Power Distribution System (ontinued) Part Number 1857547-1 PID

Part Number 1857147-1 Snap-on overs (Secondary Locking) ssembly Left Hand

1820539-2 Lead ssembly Keyed Positive Lock Detail ircuit Breakers ustomer

11 OWN LINE Power Distribution System (ontinued) Part Number PID LOK High Stranded 95 mm2 able (High Flexibility) PID LOK Detail ssembly Part Number Snap-on overs (Secondary Locking) ssembly Left Hand Part Number ssembly ight Hand Part Number Part Number Lead ssembly Keyed Positive Lock Detail ircuit Breakers ustomer Supplied ed Blue Lead ssembly Detail 204 Note: ll part numbers are ohs compliant.

BUSBAR CONNECTIVITY QUICK REFERENCE GUIDE

BUSBAR CONNECTIVITY QUICK REFERENCE GUIDE THINGS TO CONSIDER WHEN CHOOSING BUSBAR PRODUCTS Application: Properties like dimensions, shape, isolation, plating, base material, and use of connector should