SIMOTION, SINAMICS S120 and Motors for Production Machines. Catalog News PM 21 N January Motion Control. Answers for industry.

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1 , SINAMICS S120 and Motors for Production Machines Catalog News PM 21 N January 2012 Motion Control Answers for industry.

2 Related catalogs SINAMICS and Motors D 31 for Single-Axis Drives SITRAIN Training for Automation and Industrial Solutions 1) ITC E86060-K5531-A101-A E86060-K6850-A101-C2 SINAMICS G130 D 11 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units E86060-K5511-A101-A SINAMICS S120 D 21.3 Chassis Format Units and Cabinet Modules SINAMICS S150 Converter Cabinet Units E86060-K5521-A131-A Interactive Catalog CA 01 Products for Automation and Drives E86060-D4001-A510-D Industry Mall Information and Ordering Platform in the Internet: SINUMERIK & SINAMICS NC 61 Equipment for Machine Tools E86060-K4461-A101-A SIMATIC Products for Totally Integrated Automation and Micro Automation E86060-K4670-A101-B ST 70 E86060-K4670-A151-A (News) ST 70 N SIMATIC HMI/ ST 80/ST PC PC-based Automation Human Machine Interface Systems/ PC-based Automation E86060-K4680-A101-B SIMATIC NET Industrial Communication E86060-K6710-A101-B IK PI E86060-K6710-A121-A (News) IK PI N 1) Language: German

3 Motion Control, SINAMICS S120 and Motors for Production Machines Catalog News PM 21 N January 2012 System overview 1 Communication 2 SINAMICS S120 drive system 3 The products and systems described in this catalog are distributed under application of a certified quality and environmental management system in accordance with DIN EN ISO 001 (Certified Registration No QM) and DIN EN ISO (Certified Registration No UM). The certificate is recognized by all IQNet countries. Servomotors For updates, see Industry Mall as of March 2012 Main motors For updates, see Industry Mall as of March 2012 Direct drives For updates, see Industry Mall as of March Measuring systems 7 Notes: Catalog News PM 21 N January 2012 contains updates and supplements Catalog PM The Catalog News contains new products as well as updated technical data and ordering data. Catalog PM and its chapters that have not been updated here remain valid. Siemens AG 2012 Connection system MOTION-CONNECT 8 Motion Control System I/O components 10 HMI devices 11 Safety Integrated 12 System description Dimensioning 13 Services and documentation 14 Sector-specific solutions 15 Appendix 16

4 0/2 Siemens PM 21 N January 2012 Siemens AG 2012

5 Answers for industry. Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business. Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industry. In the manufacturing and the process industry. In industrial as well as in functional buildings. Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products up to entire industry solutions. The industry software enables our industry customers to optimize the entire value chain from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the entire drive train from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution. The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we implement these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazardous Substances). As a matter of course, our production sites are certified according to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy savings up to 60 %. Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us. Siemens PM 21 N January /3

6 SINAMICS S120 drive system 3 3/2 Overview 3/3 Control Units 3/3 CU310-2 Control Unit for single-axis drives 3/6 CompactFlash card for CU /7 CU320-2 Control Unit 3/10 CompactFlash card for CU /11 Line Modules and line-side components 3/11 Smart Line Modules in booksize format 3/20 Supplementary system components 3/20 Safe Brake Adapter for chassis format CAD CREATOR Dimension drawing and 2D/3D CAD generator Siemens PM 21 N January 2012

7 SINAMICS S120 drive system Overview Siemens AG 2012 Designation Description Page System overview 3/2 3 Control Units 3/3 CU310-2 Control Unit for single-axis drives CompactFlash card for CU310-2 CU320-2 Control Unit CompactFlash card for CU320-2 Single-axis control module Memory card for firmware, licenses and project data Multi-axis control module Memory card for firmware, licenses and project data 3/3 3/6 3/7 3/10 Line Modules and line-side components 3/11 Smart Line Modules in booksize format Unregulated rectifiers with regenerative feedback 3/11 capability Line reactors Line filters 3/18 3/1 Supplementary system components 3/20 Safe Brake Adapter for chassis format Safe Brake Control 3/20 3/2 Siemens PM 21 N January 2012

8 SINAMICS S120 drive system Control Units CU310-2 Control Unit for single-axis drives Overview CU310-2 PN and CU310-2 DP Control Units The CU310-2 Control Unit that is designed for the communication and open-loop/closed-loop control functions of a SINAMICS S120 (AC/AC) is combined with the PM340 Power Module to create a powerful single-axis drive. PROFINET (PN) and PROFIBUS (DP) variants are available for fieldbus communication. Design CU310-2 Control Units feature the following connections and interfaces as standard: Fieldbus interface - CU310-2 PN: 1 PROFINET interface with 2 ports (RJ45 sockets) with PROFIdrive V4 profile - CU310-2 DP: 1 PROFIBUS interface with PROFIdrive V4 profile 1 DRIVE-CLiQ socket for communication with the DRIVE-CLiQ motor or other DRIVE-CLiQ devices (e.g. Sensor Modules or Terminal Modules) 1 encoder evaluation for evaluating the following encoder signals - Incremental encoder TTL/HTL - SSI encoder without incremental signals 1 PE (protective earth) connection 1 connection for the electronic power supply via the 24 V DC power supply connector 1 temperature sensor input (KTY or PTC) 3 parameterizable, fail-safe (can be used with firmware version 4.5 and higher) digital inputs (isolated) or alternatively 6 parameterizable digital inputs (isolated). The fail-safe digital inputs can be routed, i.e. they can be routed via PROFIsafe to a higher-level controller. 5 parameterizable digital inputs (floating) 1 parameterizable, fail-safe (can be used with firmware version 4.5 and higher) digital output (isolated) or alternatively 1 digital output (isolated) 8 parameterizable bidirectional digital inputs/outputs (non-floating) 1 analog input: ±10 V, resolution 12 bits + sign 1 Ethernet interface (socket RJ45) for commissioning and diagnostics 1 slot for the CompactFlash card on which firmware and parameters are stored 1 PM-IF interface for communication with the Power Modules in blocksize format 3 test sockets and one reference ground for commissioning support 1 interface for the BOP20 Basic Operator Panel The status of the CU310-2 Control Unit is indicated via multicolor LEDs. A BOP20 Basic Operator Panel can also be snapped directly onto the CU310-2 Control Unit to perform troubleshooting procedures. As the firmware and parameter settings are stored on a plug-in CompactFlash card, the Control Unit can be changed without the need for software tools. Integration The CU310-2 Control Unit drives Power Modules in blocksize format via the PM-IF interface. DRIVE-CLiQ motors or Sensor Modules (SMC) can also be connected to the integrated DRIVE-CLiQ socket to permit the operation of motors without a DRIVE-CLiQ interface. Parameters can be changed directly on the device with the BOP20 Basic Operator Panel. The BOP20 Basic Operator Panel can also be snapped onto the CU310-2 Control Unit during operation to perform troubleshooting procedures. The CU310-2 Control Unit and other connected components are commissioned and diagnosed with the STARTER commissioning tool. The CU310-2 Control Unit requires a CompactFlash card with firmware version V4.4 or higher. A CU310-2 PN Control Unit communicates with the higher-level control system using PROFINET IO and the PROFIdrive V4 profile. The SINAMICS S120 drive system with the CU310-2 PN Control Unit then assumes the function of a PROFINET IO device and can perform the following functions: PROFINET IO device 100 Mbit/s full duplex Supports real-time classes of PROFINET IO: - RT (Real-Time) - IRT (Isochronous Real-Time), minimum send cycle 500 μs Connects to controls as PROFINET IO devices in accordance with PROFIdrive compliant with Specification V4 Standard TCP/IP communication for engineering processes using the STARTER commissioning tool Integrated 2-port switch with two RJ45 sockets based on the ERTEC ASIC. The optimum topology (line, star, tree) can therefore be configured without additional external switches. An external 24 V power supply can be connected to the CU310-2 Control Unit to power it when the power connection for the Power Module is not energized. 3 Siemens PM 21 N January /3

9 SINAMICS S120 drive system Control Units CU310-2 Control Unit for single-axis drives Integration Siemens AG ) 24 V ext. 24 V M M X M M X21 PROFIBUS X150 P1 X150 P2 PROFINET 24 V M M X RxD TxD M Serial interface X100 DRIVE-CLiQ socket 0 X23 Encoder interface ext. 24 V 24 V2 M2 6) 7) 24 V1 Curr. sourcing Curr. sinking M1 24 V1 Curr. sourcing Curr. sourcing M1 ext. 24 V X Temp 1) 2 -Temp 1) 3 DI V1 4 DI DI 17-6 DI 18 7 DI 1+ M1 8 DI 1- M DI 20 DI 21+ DI 21- M1 2) 2) 2) F-DI 0 F-DI 1 F-DI 2 DI 0 DI 1 DI 2 DI 3 4) 4) 4) 4) DI 0 DI 1 DI 2 DI 3 M2 M DI/DO 8 DI/DO M DI/DO 10 DI/DO 11 M X ) 24 V 6) 24 V1 M1 X DI 22+ DI 22- DI 22 4) 4) DI/DO 12 DI/DO 13 X V M M2 M M1 24 V V1 F-DO DO 16+ DO 16- Memory card Control Unit CU ) 4) M 3 DI/DO 14 4 DI/DO 15 5 M 6 AI 0+ 7 AI 0-8 G_D211_EN_ ) ± 10 V 6) 1) Motor temperature sensor input must be shielded. 2) Inversion can be parameterized. 3) Jumper open, isolation for digital inputs (DI) 4) High-speed inputs must be shielded. 5) Analog input must be shielded. 6) Safety-related control with current sourcing and current sinking outputs. 7) Safety-related control with two current sourcing outputs. 8) In order to use the digital outputs, an external 24 V power supply must be connected to terminal X124. Connection example of CU310-2 Control Unit 3/4 Siemens PM 21 N January 2012

10 SINAMICS S120 drive system Control Units CU310-2 Control Unit for single-axis drives Technical specifications CU310-2 Control Unit PROFINET: 6SL3040-1LA01-0AA0 PROFIBUS: 6SL3040-1LA00-0AA0 Power requirement, max. At 24 V DC, without taking account of digital outputs and DRIVE-CLiQ supply 0.35 A for CU A for PM340 Power Module CU310-2 Control Unit PROFINET: 6SL3040-1LA01-0AA0 PROFIBUS: 6SL3040-1LA00-0AA0 Encoder evaluation Incremental encoder TTL/HTL SSI encoder without incremental signals Conductor cross-section, max. 2.5 mm 2 Input Impedance Fuse protection, max. 20 A -TTL 570 Ω Digital inputs In accordance with -HTL, max. 16 ma IEC Type 1 5 floating digital inputs, Encoder supply 24 V DC/0.35 A or 4 bidirectional non-floating 5 V DC/0.35 A digital inputs/digital outputs, Encoder frequency, max. 300 khz 3 parameterizable, fail-safe (available soon) digital SSI baud rate kbaud inputs (isolated), or alternatively 6 parameterizable Resolution absolute position SSI 30 bit digital inputs (isolated), Cable length, max. 5 bidirectional floating - TTL encoder 100 m (328 ft) digital inputs/digital outputs (only bipolar signals Voltage V permitted) 3) Low level (an open digital input is V - HTL encoder 100 m (328 ft) interpreted as "low") for unipolar signals High level 300 m (84 ft) V for bipolar signals 3) Current consumption at 24 V DC, typ. 10 ma - SSI encoder 100 m (328 ft) Delay time of digital inputs 1), approx. Power loss < 20 W -L H 50 μs PE connection M5 screw -H L 100 μs Dimensions Delay time of high-speed digital inputs 1) Width 73 mm (2.87 in), approx. (high-speed digital inputs can be used Height 11 mm (7.21 in) for position detection) Depth 75 mm (3.53 in) -L H 5 μs Weight, approx. 0.5 kg (2.0 lb) -H L 50 μs Approvals, according to culus Conductor cross-section, max. 0.5 mm 2 Digital outputs 8 bidirectional non-floating Selection and ordering data (sustained short-circuit strength) digital outputs/digital inputs Voltage Description 24 V DC Order No. Load current per digital output 2) CU310-2 PN Control Unit 6SL3040-1LA01-0AA0, max. 500 ma Delay time 1) Without CompactFlash card, typ./max. CU310-2 DP Control Unit 6SL3040-1LA00-0AA0 -L H 150 μs/400 μs Without CompactFlash card -H L 75 μs/100 μs Accessories Conductor cross-section, max. 0.5 mm 2 STARTER commissioning tool 6SL3072-0AA00-0AG0 Accessories for re-ordering Dust-proof blanking plugs 6SL3066-4CA00-0AA0 (50 units) For DRIVE-CLiQ port 3 For information on connectors and cables, please refer to Catalog IK PI and the Siemens Industry Mall: 1) The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input or output is processed. 2) In order to use the digital outputs, an external 24 V power supply must be connected to terminal X124. 3) Signal cables twisted in pairs and shielded. Siemens PM 21 N January /5

11 SINAMICS S120 drive system Control Units CompactFlash card for CU310-2 Siemens AG Overview The CompactFlash card contains the firmware and parameter settings. The CompactFlash card is plugged into the appropriate slot on the CU310-2 Control Unit. Design A CU310-2 Control Unit can perform the communication, openloop and closed-loop control functions for one Power Module. The performance expansion is not required in this case. In addition to the firmware, the CompactFlash card also contains licensing codes which are required to enable firmware options (Safety Integrated Extended Functions in the current version). The Safety Integrated Extended Functions must be ordered via the order code F01 in addition to the order number. The firmware option can also be enabled on-site, for example, if the Safety Integrated Extended Functions are to be enabled retrospectively. You will need the serial number of the Compact- Flash card and the order number of the firmware option to be enabled. With this information, you can purchase the associated license code from a license database and enable the firmware option. The license code is only valid for the CompactFlash card declared and cannot be transferred to other CompactFlash cards. Selection and ordering data Description CompactFlash card for CU310-2 PN and CU310-2 DP Control Units without safety license Including Certificate of License CompactFlash card for CU310-2 PN and CU310-2 DP Control Units with safety license Including Certificate of License and with safety license Version 4.03 Version 4.04 Postlicensing Safety Integrated Extended Functions option including Certificate of License for one axis for upgrading the license of a CompactFlash card. Order No. 6SL3054-0E 00-1BA0 6SL3054-0E 00-1BA0-Z F01 D E 6SL3074-0AA10-0AA0 3/6 Siemens PM 21 N January 2012

12 SINAMICS S120 drive system Control Units CU320-2 Control Unit Overview The communication, open-loop and closed-loop control functions for one or more Motor Modules and the Line Module are executed in a CU320-2 Control Unit. The CU320-2 Control Unit is designed for multi-axis operation. Design CU320-2 DP Control Unit with BOP20 Basic Operator Panel CU320-2 Control Units feature the following interfaces as standard: 4 x DRIVE-CLiQ sockets for communication with other DRIVE-CLiQ devices, e.g. Motor Modules, Active Line Modules, Sensor Modules, Terminal Modules CU320-2 PN: 1 PROFINET interface with 2 ports (RJ45 sockets) with PROFIdrive V4 profile CU320-2 DP: 1 PROFIBUS interface with PROFIdrive V4 profile 12 parameterizable digital inputs (floating) 8 parameterizable bidirectional digital inputs/ digital outputs (non-floating) 1 serial RS232 interface 1 interface for the BOP20 Basic Operator Panel 1 slot for the CompactFlash card on which firmware and parameters are stored 1 slot for mounting an option module (e.g. TB30 Terminal Board) 2 rotary coding switches for manually setting the PROFIBUS address 1 Ethernet interface for commissioning and diagnostics 3 test sockets and one reference ground for commissioning support 1 connection for the electronic power supply via the 24 V DC power supply connector 1 PE (protective earth) connection 1 ground connection A shield connection for the signal cable shield on the option module is located on the CU320-2 Control Unit. The available option slot is used to expand the interfaces, for example, to include additional terminals or for communication purposes. The status of the CU320-2 Control Unit is indicated via multicolor LEDs. As the firmware and parameter settings are stored on a plug-in CompactFlash card, the Control Unit can be changed without the need for software tools. The CU320-2 Control Unit can be mounted on the side of the Line Module in booksize format via brackets integrated in a Line Module. The CU320-2 Control Unit can also be fixed to the wall of the control cabinet using the integrated fixing lugs. As the CU320-2 Control Unit is not as deep as the Line Modules, suitable spacers are available to increase the depth of the CU320-2 Control Unit to 270 mm (10.63 in). Integration DRIVE-CLiQ components, for example, Motor Modules and Active Line Modules, can be connected to a CU320-2 Control Unit. The number of modules depends on the performance required, including duty type and additional functions. The BOP20 Basic Operator Panel can also be snapped onto the CU320-2 Control Unit during operation to perform troubleshooting procedures. The CU320-2 Control Unit and other connected components are commissioned and diagnosed with the STARTER commissioning tool. The CU320-2 PN Control Unit requires a CompactFlash card with firmware version 4.4 or higher. The CU320-2 DP Control Unit requires a CompactFlash card with firmware version 4.3 or higher. 3 Siemens PM 21 N January /7

13 SINAMICS S120 drive system Control Units CU320-2 Control Unit Integration (continued) Siemens AG ext. 24 V + M X M M + 24 V M M M X100 X101 X102 X103 DRIVE-CLiQ socket 0 DRIVE-CLiQ socket 1 DRIVE-CLiQ socket 2 DRIVE-CLiQ socket 3 X122 1 DI 0 3) 2) X132 1 DI 1 DI 2 DI 3 DI 16 DI 17 M1 M DI/DO 8 DI/DO M 1) DI/DO 10 1) DI/DO 11 1) M DI 4 1) M1 M1 M1 M1 M1 M1 Control Unit CU320-2 Option board X126 PROFIBUS 3) 2) DI 5 DI 6 DI 7 DI 20 DI 21 M2 M DI/DO 12 1) DI/DO 13 1) M DI/DO 14 1) DI/DO 15 1) M M2 M2 M2 M2 M2 M2 RxD TxD M T1 T0 M T2 G_D211_EN_ ) Fast inputs (must be shielded). 2) Jumper open, isolation for digital inputs (DI). 3) Can be parameterized individually as input/output. X140 serial interface test sockets Connection example of a CU320-2 Control Unit 3/8 Siemens PM 21 N January 2012

14 SINAMICS S120 drive system Control Units CU320-2 Control Unit Technical specifications CU320-2 Control Unit Power requirement, max. 1.0 A At 24 V DC, without taking account of digital outputs, expansion option slot and DRIVE-CLiQ supply Conductor cross-section, max. 2.5 mm 2 Fuse protection, max. 20 A Digital inputs In accordance with IEC Type 1 12 floating digital inputs, 8 bidirectional, non-floating digital inputs/digital outputs Voltage V Low level (an open digital input is V interpreted as "low") High level V Current consumption at 24 V DC, typ. ma Delay time of digital inputs 1), approx. -L H 5 μs -H L 50 μs Conductor cross-section, max. 1.5 mm 2 Digital outputs Sustained short-circuit strength Voltage Load current per digital output, max. Delay time 1), typ./max. 8 bidirectional non-floating digital outputs/digital inputs 24 V DC 500 ma -L H 150 μs/400 μs -H L 75 μs/100 μs Conductor cross-section, max. 1.5 mm 2 Power loss 24 W PE connection M5 screw Ground connection M5 screw Dimensions Width 50 mm (1.7 in) Height 300 mm (11.81 in) Depth 226 mm (8.0 in) Weight, approx. 2.3 kg (4.5 lb) Approvals, according to culus Selection and ordering data Description Order No. Control Unit CU320-2 PN 6SL3040-1MA01-0AA0 Control Unit CU320-2 DP 6SL3040-1MA00-0AA0 Accessories Spacers 6SL3064-1BB00-0AA0 (2 units) For increasing the depth of the CU320-2 DP Control Unit to 270 mm (10.63 in) (if the integrated brackets are not used, but the depth still has to be 270 mm (10.63 in)) STARTER commissioning tool 6SL3072-0AA00-0AG0 Accessories for re-ordering Dust-proof blanking plugs 6SL3066-4CA00-0AA0 (50 units) For DRIVE-CLiQ port 3 1) The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input or output is processed. Siemens PM 21 N January /

15 SINAMICS S120 drive system Control Units CompactFlash card for CU320-2 Siemens AG Overview The CompactFlash card contains the firmware and parameter settings. The CompactFlash card is plugged into the appropriate slot on the CU320-2 Control Unit. Design A CU320-2 Control Unit can perform the communication, openloop and closed-loop control functions for several Motor Modules. The computing capacity requirement increases in proportion to the number of connected Motor Modules and system components and in relation to the dynamic response required. The performance expansion is required for the CU320-2 Control Unit for 4 axes or more. The utilization of the CU320-2 Control Unit can be calculated with the SIZER configuration tool. In addition to the firmware, the CompactFlash card also contains licensing codes which are required to enable firmware options (the performance expansion and the Safety Integrated Extended Functions in the current version). To order the Safety Integrated Extended Functions (see chapter "Safety Integrated"), order codes must be stated (F..) in addition to the Order No. for each axis. The firmware options can also be enabled on-site, for example, if the performance expansions required are not known at the time of placing the order or the Safety Integrated Extended Functions must be enabled retrospectively. You will need the serial number of the CompactFlash card and the order number of the firmware option to be enabled. With this information, you can purchase the associated license code from a license database and enable the firmware option. The license code is only valid for the CompactFlash card declared and cannot be transferred to other CompactFlash cards. Selection and ordering data Description Order No. CompactFlash card for CU320-2 Control Unit without safety license - Without performance expansion 6SL3054-0E 00-1BA0 -With performance expansion firmware 6SL3054-0E 01-1BA0 option CompactFlash card for CU320-2 Control Unit with safety license For 1 axis - Without performance expansion 6SL3054-0E 00-1BA0-Z F01 -With performance expansion firmware option 6SL3054-0E 01-1BA0-Z F01 For 2 axes - Without performance expansion 6SL3054-0E 00-1BA0-Z F02 -With performance expansion firmware option 6SL3054-0E 01-1BA0-Z F02 For 3 axes - Without performance expansion 6SL3054-0E 00-1BA0-Z F03 -With performance expansion firmware option For 4 axes -With performance expansion firmware option For 5 axes -With performance expansion firmware option For 6 axes -With performance expansion firmware option 6SL3054-0E 01-1BA0-Z F03 6SL3054-0E 01-1BA0-Z F04 6SL3054-0E 01-1BA0-Z F05 6SL3054-0E 01-1BA0-Z F06 Version 4.03 D Version 4.04 E Postlicensing Performance expansion option including Certificate of License for upgrading 6SL3074-0AA01-0AA0 the license of a CompactFlash card Safety Integrated Extended Functions 6SL3074-0AA10-0AA0 option including Certificate of License for one axis for upgrading the license of a CompactFlash card. This option must be ordered once for each axis, max. 6 for one CompactFlash card 3/10 Siemens PM 21 N January 2012

16 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Overview Smart Line Modules are non-regulated feed/feedback units (diode bridge for incoming supply; line-commutated feedback via IGBTs) with 100 % continuous regenerative feedback power. The regenerative capability of the modules can be deactivated via a digital input (Smart Line Modules 5 kw and 10 kw) or by parameterizing. Smart Line Modules are designed for connection to grounded TN/TT and non-grounded IT supply systems. The DC link is pre-charged via integrated pre-charging resistors. The associated line reactor is absolutely essential for operating a Smart Line Module. Design Smart Line Modules in booksize format feature the following connections and interfaces as standard: 1 power connection via screw-type terminals 1 connection for the 24 V DC electronics power supply via the 24 V terminal adapter included in the scope of supply 1 DC link connection via integrated DC link busbars 2 PE/protective conductor connections 2 digital inputs (only on 5 kw and 10 kw Smart Line Modules) 1 digital output (only on 5 kw and 10 kw Smart Line Modules) 3 DRIVE-CLiQ sockets (only on 16 kw, 36 kw and 55 kw Smart Line Modules) The status of the Smart Line Modules is indicated via two multi-color LEDs. The signal cable shield can be connected to the Line Module by means of a shield connection terminal, e.g. Weidmüller type KLBÜ 3-8 SC. The scope of supply of the Smart Line Modules includes: DRIVE-CLiQ cable for connection to the adjacent Control Unit on the left for drive control, length 0.11 m (4.33 in) (on 16 kw, 36 kw and 55 kw Smart Line Modules only) 2 blanking plugs for sealing unused DRIVE-CLiQ sockets (on 16 kw, 36 kw and 55 kw Smart Line Modules only) DRIVE-CLiQ cable (length depends on module width) to connect Smart Line Module to adjacent Motor Module, length = width of Smart Line Module m (4.33 in) Jumper for connecting the 24 V DC busbar to the adjacent Motor Module 24 V terminal adapter (X24) Connector X21 for digital inputs and outputs Connector X22 for digital inputs and outputs (on 5 kw and 10 kw Smart Line Modules only) Connector X1 for line supply connection (on 5 kw and 10 kw Smart Line Modules only) 1 set of warning signs in 30 languages 1 heat conducting foil (for Smart Line Modules with cold plate cooling only) 3 Siemens PM 21 N January /11

17 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Integration Siemens AG L1 L2 L3 PE 1L1 1L2 1L3 PE ext. 24 V + M Main switch X24 + M Line contactor Fuses 24 V DI 2) CU DO CU 2) 3)4) ) DO CU 1) 2) DI CU DI CU X DO, Ready DO, Warning I*t EP +24 V EP M Smart Line Module + M DCP DCN Line filter Line reactor 8) 7) 2) DO CU 6) M 5) DO CU X V DI, Disable DI, Reset M1 LEDs U1 V1 W1 READY DC LINK G_D211_EN_ ) X1 U1 V1 W1 1) Leading NC contact t >10 ms, 24 V DC and ground must be connected for operation. 2) DI/DO, controlled by the Control Unit. 3) No additional load permitted downstream of the line contactor. 4) The current carrying capacity of the digital output (DO) must be taken into account; an output interface element may have to be used. 5) Digital output (DO) = High means: feedback deactivated (a jumper can be inserted between X22 pins 1 and 2 for permanent deactivation). 6) X22 pin 4 must be connected to ground (ext. 24 V). 7) Contacting via mounting back panel or shield panels according to EMC Installation Guidelines. 8) 5 kw and 10 kw line filters via shield connection ) Signal output to prevent backlash of the DC 24 V supply on the EP terminal. Connection example of 5 kw and 10 kw Smart Line Modules in booksize format 3/12 Siemens PM 21 N January 2012

18 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Integration (continued) L1 L2 L3 1L1 1L2 1L3 ext. 24 V 3 PE PE + M X24 + M X200 X201 X202 Main switch Fuses 1) X Temp -Temp EP +24 V EP M DRIVE-CLiQ socket 0 DRIVE-CLiQ socket 1 DRIVE-CLiQ socket 2 + M DCP DCN Line contactor 2) DO CU 3)4) DC 24 V DI CU Smart Line Module Line filter 5) 5) LEDs READY DC LINK Line reactor 5) U1 V1 W1 G_D211_EN_ ) Leading NC contact t >10 ms. 2) DI/DO, controlled by the Control Unit. 3) No additional load permitted downstream of the line contactor. 4) The current carrying capacity of the digital output (DO) must be taken into account; an output interface element may have to be used. 5) Contacting via mounting back panel or shield panels according to EMC Installation Guidelines. Connection example of 16 kw, 36 kw and 55 kw Smart Line Modules in booksize format Siemens PM 21 N January /13

19 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Siemens AG Technical specifications Smart Line Module in booksize format 6SL Line connection voltage (up to 2000 m (6562 ft) above sea level) Line frequency SCCR (short-circuit current rating) V 3 AC ±10 % (in operation -15 % < 1 min) 1) Hz 65 ka in conjunction with the recommended fuses class J or circuit breakers in accordance with UL48 / CSA 22.2 No See recommended line-side components Line power factor at rated power Fundamental power factor (cos ϕ 1 ) > 0.6 Total (λ) Overvoltage category Class III according to EN DC link voltage, approx line voltage 2) Electronics power supply 24 V DC, -15 %/+20 % Radio interference suppression Standard No radio interference suppression With line filter Category C2 to EN Total cable length up to 350 m (1148 ft) (shielded) Type of cooling - Internal and external air cooling, through built-in fans - Cold plate cooling (5 kw (6.71 HP) and 10 kw (13.4 HP)) Permissible ambient and coolant temperature (air) during operation for line-side components, Line Modules and Motor Modules Installation altitude Conformity Approvals, according to 0 40 C ( F) without derating, > C ( F), see derating characteristics Up to 1000 m (3281 ft) above sea level without derating, > m ( ft) above sea level, see derating characteristics CE (low-voltage and EMC Directives) culus 1) Smart Line Modules 16 kw and 36 kw in booksize format with firmware version V2.5 or higher with appropriate parameterization and reduced power rating are also operable on networks with V 3 AC ±10 %. 2) The DC link voltage is maintained at the mean value of the rectified line voltage. For more information, see Catalog PM , System description Dimensioning. 3/14 Siemens PM 21 N January 2012

20 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Technical specifications (continued) Line voltage V 3 AC Internal air cooling External air cooling Cold plate cooling Smart Line Module in booksize format 6SL3130-6AE15-0AB0 6SL3131-6AE15-0AA0 6SL3136-6AE15-0AA0 6SL3130-6AE21-0AB0 6SL3131-6AE21-0AA0 6SL3136-6AE21-0AA0 6SL3130-6TE21-6AA3 6SL3131-6TE21-6AA3 6SL3130-6TE23-6AA3 6SL3131-6TE23-6AA3 6SL3130-6TE25-5AA3 6SL3131-6TE25-5AA3 Feed/feedback power Rated power P rated with 380 V 3 AC kw For S6 duty (40 %) P S6 kw P max kw DC link current At 540/600 V DC A.3/ / /27 67/60 105/2 For S6 duty (40 %) A Maximum A Input current Rated current at 380/400/480 V 3 AC A 8.6/8.1/6.7 17/16.2/ /25/21 58/55/46 4/0/77 For S6 duty (40 %) A Maximum A Current requirement A V DC electronics power supply, max. Current carrying capacity 24 V DC busbars A DC link busbars A DC link capacitance Smart Line Module μf Drive line-up, max. μf Internal/external air cooling Power loss 1) - Internal air cooling kw External air cooling int./ext. kw 0.06/ / /0.48 Cooling air requirement m 3 /s Sound pressure level L pa db < 60 < 60 < 60 < 60 < 60 (1 m) Cold plate cooling Power loss, int./ext. 1) kw 0.05/ /0.11 Thermal resistance R th K/W Line connection U1, V1, W1 Screw-type terminals (X1) Screw-type terminals (X1) Screw-type terminals (X1) M6 screw studs (X1) M8 screw studs (X1) Conductor cross-section mm Shield connection Cable shield connection plate integrated into the connector Cable shield connection plate integrated into the connector Cable shield connection plate integrated into the connector see Accessories see Accessories PE connection M5 screw M5 screw M5 screw M6 screw M6 screw Cable length, max. (total of all motor cables and DC link) 2) Shielded m (ft) 350 (1148) 350 (1148) 350 (1148) 350 (1148) 350 (1148) Unshielded m (ft) 560 (1837) 560 (1837) 560 (1837) 560 (1837) 560 (1837) Degree of protection IP20 IP20 IP20 IP20 IP20 Dimensions Width mm 50 (1.7) 50 (1.7) 100 (3.4) 150 (5.1) 200 (7.87) Height (in) mm (in) Depth - With internal air cooling mm (in) - With external air cooling mm on/behind mounting surface (in) - With cold plate cooling mm (in) 380 (14.6) 380 (14.6) 380 (14.6) 380 (14.6) 380 (14.6) 270 (10.63) 270 (10.63) 270 (10.63) 270 (10.63) 270 (10.63) 226/66.5 (8.0/2.62) 226/66.5 (8.0/2.62) 226/66.5 (8.0/2.62) 226/71 (8.0/2.80) 226/2 (8.0/3.62) 226 (8.0) 226 (8.0) Weight, approx. With internal air cooling kg (lb) 4.7 (10.4) 4.8 (10.6) 7 (15.4) 10.3 (22.7) 17 (37.4) With external air cooling kg (lb) 5.3 (11.7) 5.4 (11.) 8.8 (1.4) 13.8 (30.43) 18.5 (40.7) With cold plate cooling kg (lb) 4 (8.82) 4 (8.82) 1) Power loss of Smart Line Module at rated output including losses of 24 V DC electronics power supply. 2) Max. cable lengths in conjunction with Voltage Clamping Module, see derating characteristics. 3 Siemens PM 21 N January /15

21 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Siemens AG 2012 Selection and ordering data 3 Description Order No. Line voltage V 3 AC Smart Line Module in booksize format Internal air cooling Rated power 5 kw (5 HP) 6SL3130-6AE15-0AB0 10 kw (10 HP) 6SL3130-6AE21-0AB0 16 kw (18 HP) 6SL3130-6TE21-6AA3 36 kw (40 HP) 6SL3130-6TE23-6AA3 55 kw (60 HP) 6SL3130-6TE25-5AA3 External air cooling Rated power 5 kw (5 HP) 6SL3131-6AE15-0AA0 10 kw (10 HP) 6SL3131-6AE21-0AA0 16 kw (18 HP) 6SL3131-6TE21-6AA3 36 kw (40 HP) 6SL3131-6TE23-6AA3 55 kw (60 HP) 6SL3131-6TE25-5AA3 Cold plate cooling Rated power 5 kw (5 HP) 6SL3136-6AE15-0AA0 10 kw (10 HP) 6SL3136-6AE21-0AA0 Description Order No. Accessories Shield connection plate 6SL3162-1AF00-0AA1 For Line/Motor Modules in booksize format with a width of 150 mm (5.1 in) DC link rectifier adapter For direct infeed of DC link voltage Screw-type terminals mm 2 6SL3162-2BD00-0AA0 For Line Modules and Motor Modules in booksize format with a width of 50 mm (1.7 in) or 100 mm (3.4 in) Screw-type terminals mm 2 6SL3162-2BM00-0AA0 For Line Modules and Motor Modules in booksize format with a width of 150 mm, 200 mm and 300 mm (5.1 in, 7.87 in and in) DC link adapter 6SL3162-2BM01-0AA0 (2 units) For multi-tier configuration Screw-type terminals mm 2 For all Line Modules and Motor Modules in booksize format Accessories for re-ordering 24 V terminal adapter 6SL3162-2AA00-0AA0 For all Line Modules and Motor Modules in booksize format 24 V jumper 6SL3162-2AA01-0AA0 For connection of the 24 V busbars (for booksize format) Warning labels in 30 languages 6SL3166-3AB00-0AA0 This set of foreign language warning signs can be placed on top of the standard English or German signs. A set of signs is supplied with the units. One sign in each of the following languages is provided in each set: BG, CN, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HU, IE, IS, IT, JP, KR, LT, LV, MT, NL, NO, PL, PT, RO, RU, SE, SI, SK, TR Dust-proof blanking plugs 6SL3066-4CA00-0AA0 (50 units) For DRIVE-CLiQ port 3/16 Siemens PM 21 N January 2012

22 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Characteristic curves Overload capability P Pmax P rated 0.2 s 10 s Load cycle with previous load P G_D211_EN_0001a G_D211_EN_0002a Permissible output current G_D212_EN_00060a 100 % m 4000 (3281) (6562) (843) (ft) (13124) Installation altitude above sea level 3 Pmax PS6 Prated Output power dependent on installation altitude 100 G_D211_EN_00006b x P rated 4 min 10 min S6 load cycle with previous load P Pmax G_D211_EN_0003a Permissible input voltage in % of rated voltage Derating factor k U P rated 0.4 x P rated 10 s 60 s S6 load cycle with previous load Derating characteristics Permissible output current 100 % G_D212_EN_00058b C 55 (86) (5) (104) (113) (122) ( F) (131) Ambient temperature m 4000 (3281) (6562) (843) (ft) (13124) Installation altitude above sea level Voltage derating dependent on installation altitude Output power 100 % Output power dependent on total cable length with Voltage Clamping Module 350 m (1148 ft) shielded 630 m (2067 ft) shielded 560 m (1837 ft) unshielded 850 m (278 ft) unshielded Cable length in total G_D211_EN_00065 Output power dependent on ambient temperature Siemens PM 21 N January /17

23 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Line reactors Siemens AG 2012 Overview Selection and ordering data 3 Rated power of the Smart Line Module Suitable for Smart Line Module in booksize or booksize compact format kw (HP) Line voltage V 3 AC 5 (5) 6SL3130-6AE15-0AB0 6SL3131-6AE15-0AA0 6SL3136-6AE15-0AA0 10 (10) 6SL3130-6AE21-0AB0 6SL3131-6AE21-0AA0 6SL3136-6AE21-0AA0 16 (18) 6SL3130-6TE21-6AA3 6SL3131-6TE21-6AA3 6SL3430-6TE21-6AA0 36 (40) 6SL3130-6TE23-6AA3 6SL3131-6TE23-6AA3 55 (60) 6SL3130-6TE25-5AA3 6SL3131-6TE25-5AA3 Line reactor Order No. 6SL3000-0CE15-0AA0 6SL3000-0CE21-0AA0 6SL3000-0CE21-6AA0 6SL3000-0CE23-6AA0 6SL3000-0CE25-5AA0 Smart Line Modules are not warranted to operate without the specified line reactors. The use of other makes of line reactor can lead to malfunctions or irreparable damage to equipment. Technical specifications Line voltage V 3 AC Line reactor 6SL3000-0CE15-0AA0 6SL3000-0CE21-0AA0 6SL3000-0CE21-6AA0 6SL3000-0CE23-6AA0 6SL3000-0CE25-5AA0 Rated current A Power loss kw Line/load connection 1U1, 1V1, 1W1/1U2, 1V2, 1W2 Screw-type terminals Screw-type terminals Screw-type terminals Screw-type terminals Screw-type terminals Conductor cross-section mm PE connection Screw-type terminals Screw-type terminals Screw-type terminals Screw-type terminals Screw-type terminals Conductor cross-section mm Degree of protection IP20 IP20 IP20 IP20 IP20 Dimensions Width mm (in) 150 (5.1) 177 (6.7) 21 (8.62) 228 (8.8) 270 (10.63) Height mm (in) 175 (6.8) 16 (7.72) 180 (7.0) 235 (.25) 275 (10.83) Depth mm (in) 70 (2.76) 110 (4.33) 144 (5.67) 224 (8.82) 20 (11.42) Weight, approx. kg (lb) 3.7 (8) 7.5 (17).5 (21) 17 (38) 36 (80) Approvals, according to curus curus curus curus curus Suitable for Smart Line Module in booksize or booksize compact format Rated power of the Smart Line Module Type 6SL3130-6AE15-0AB0 6SL3131-6AE15-0AA0 6SL3136-6AE15-0AA0 6SL3130-6AE21-0AB0 6SL3131-6AE21-0AA0 6SL3136-6AE21-0AA0 6SL3130-6TE21-6AA3 6SL3131-6TE21-6AA3 6SL3430-6TE21-6AA0 6SL3130-6TE23-6AA3 6SL3131-6TE23-6AA3 kw SL3130-6TE25-5AA3 6SL3131-6TE25-5AA3 3/18 Siemens PM 21 N January 2012

24 SINAMICS S120 drive system Line Modules and line-side components Smart Line Modules in booksize format Line filters Overview Selection and ordering data Rated power of the Smart Line Module Suitable for Smart Line Module in booksize or booksize compact format kw (HP) Line voltage V 3 AC 5 (5) 6SL3130-6AE15-0AB0 6SL3131-6AE15-0AA0 6SL3136-6AE15-0AA0 10 (10) 6SL3130-6AE21-0AB0 6SL3131-6AE21-0AA0 6SL3136-6AE21-0AA0 16 (18) 6SL3130-6TE21-6AA3 6SL3131-6TE21-6AA3 6SL3430-6TE21-6AA0 36 (40) 6SL3130-6TE23-6AA3 6SL3131-6TE23-6AA3 55 (60) 6SL3130-6TE25-5AA3 6SL3131-6TE25-5AA3 Line filter Order No. 6SL3000-0HE15-0AA0 6SL3000-0HE21-0AA0 6SL3000-0BE21-6DA0 6SL3000-0BE23-6DA1 6SL3000-0BE25-5DA0 3 In plants with strict EMC requirements, line filters work together with line reactors to restrict the conducted interference emanating from the Power Modules to the limit values of Category C2 as defined in EN Line filters are suited only for direct connection to TN systems with grounded star point. Technical specifications Line voltage V 3 AC Line filter 6SL3000-0HE15-0AA0 6SL3000-0HE21-0AA0 6SL3000-0BE21-6DA0 6SL3000-0BE23-6DA1 6SL3000-0BE25-5DA0 Rated current A Power loss W Line/load connection L1, L2, L3/U, V, W Screw-type terminals Screw-type terminals Screw-type terminals Screw-type terminals Screw-type terminals Conductor cross-section mm PE connection M6 screw stud M6 screw stud M6 screw stud M6 screw stud M6 screw stud Degree of protection IP20 IP20 IP20 IP20 IP20 Dimensions Width mm (in) 60 (2.36) 60 (2.36) 50 (1.7) 75 (2.5) 100 (3.4) Height mm (in) 285 (11.22) 285 (11.22) 420 (16.54) 433 (17.05) 466 (18.35) Depth mm (in) 122 (4.80) 122 (4.80) 226 (8.0) 226 (8.0) 226 (8.0) Weight, approx. kg (lb) 2.1 (5) 2.3 (5) 5.0 (11) 7.5 (17) 11.5 (25) Approvals, according to curus curus curus curus curus Suitable for Smart Line Module Type 6SL3130-6TE23-6AA3 6SL3130-6TE25-5AA3 in booksize or booksize 6SL3131-6SL3131- compact format 6TE23-6AA3 6TE25-5AA3 Rated power of the Smart Line Module 6SL3130-6AE15-0AB0 6SL3131-6AE15-0AA0 6SL3136-6AE15-0AA0 6SL3130-6AE21-0AB0 6SL3131-6AE21-0AA0 6SL3136-6AE21-0AA0 6SL3130-6TE21-6AA3 6SL3131-6TE21-6AA3 6SL3430-6TE21-6AA0 kw Siemens PM 21 N January /1

25 SINAMICS S120 drive system Supplementary system components Safe Brake Adapter SBA Siemens AG Overview The Safe Brake Adapter SBA is required to implement a Safe Brake Control (Safety Integrated function "SBC") in conjunction with Motor Modules and Power Modules in chassis format. The Safe Brake Adapter is available for 230 V AC and 24 V DC brake control voltages. Integration The control and feedback signal regarding the switching state of the SBA relay is implemented via terminals of the Control Interface Module (CIM) in the Motor Module/Power Module. The excitation coil of the holding brake is connected directly at the SBA. For SINAMICS S120, the brake supply voltage must be externally supplied at the SBA. Technical specifications Safe Brake Adapter Electronics power supply Supply voltage (via the Control Interface Module) Supply voltage of the motor holding brake Current consumption, max. permissble V 6SL3355-2DX00-1AA0 24 DC SL3355-2DX01-1AA0 24 DC V 230 AC 24 DC Motor holding brake A 2 5 Fast de-energization A 2 Cable length, max. to the Control Interface Module m (ft) 10 (32.81) 10 (32.81) to the brake m (ft) 300 (84.30) 30 (8.43) Conductor crosssection, mm max. Dimensions Width mm (in) 75 (2.5) 75 (2.5) Height mm (in) 111 (4.37) 111 (4.37) Depth mm (in) 8 (3.50) 8 (3.50) Weight, approx. kg (lb) 0.25 (0.55) 0.25 (0.55) Safety Integrated Safety Integrity Level 2 (SIL2) acc. to IEC 61508, Performance Level d (PLd) acc. to ISO and Control Category 3 acc. to EN ISO (previously EN 54-1) Selection and ordering data Description Safe Brake Adapter 230 V AC/2 A 24 V DC/5 A Accessories Connecting cable for connecting the SBA to the Control Interface Module in the Motor Module/Power Module Order No. 6SL3355-2DX00-1AA0 6SL3355-2DX01-1AA0 6SL3060-4DX04-0AA0 3/20 Siemens PM 21 N January 2012

26 SINAMICS S120 drive system Supplementary system components Safe Brake Adapter SBA Integration Safe Brake Adapter SBA 230 V AC or 24 V DC LEDs 230 V or 24 V OK K1 ON K2 ON BR+ BR- FB+ FB- P24 M -X Connecting cable 6SL3060-4DX04-0AA0 Motor Module / Power Module -X X Control Interface Module (CIM) BR Output+ BR Output- FB Input+ FB Input- P24 M 3 external voltage supply 1) 230 V AC -X12 1) 1 L 2 N Fast field discharge 1) AUX1 1) AUX2 SBA_BR_L 1) SBA_BR_N -X X ) G_D213_EN_0001a U2 V2 W2 PE 2) 24 V DC -X13 2) SBA_BR_+ 2) SBA_BR_- -X M ~ 1) Design for 230 V AC brake control voltage 2) Design for 24 V DC brake control voltage Connection example of a Safe Brake Adapter SBA Siemens PM 21 N January /21

27 SINAMICS S120 drive system Supplementary system components Notes Siemens AG /22 Siemens PM 21 N January 2012

28 Motion Control System /2 Overview /4 D Drive-based /8 D410 Control Units /13 D4x5 Control Units /1 D4x5-2 Control Units /27 Supplementary components /27 CX32 Controller Extension /2 CX32-2 Controller Extension /31 CBE30 Communication Board /32 TB30 Terminal Board /34 engineering software /34 SCOUT software package SCOUT V4.2 /37 Overview of functions CAD CREATOR Dimension drawing and 2D/3D CAD generator Siemens PM 21 N January 2012

29 Motion Control System Overview Designation Description Page D Drive-based /4 D410 Control Units Compact Control Units for single-axis applications /8 D4x5 Control Units Scalable Control Units for multi-axis applications /13 D4x5-2 Control Units Scalable Control Units for multi-axis applications /1 CX32 Controller Extension Extends the drive's processing power of the D4x5 Control Units /27 CX32-2 Controller Extension Extends the drive's processing power of the D4x5-2 Control Units CBE30 Communication Board Option module for PROFINET /31 TB30 Terminal Board Option module for digital and analog inputs and outputs /32 engineering software /34 SCOUT software The engineering system for /34 package SCOUT V4.2 /34 /2 /2 Siemens PM 21 N January 2012

30 Motion Control System Overview Designation Description Page Overview of functions /37 System cycles PROFIBUS DP and PROFINET cycles; /37 position control and interpolation cycle Dynamic Servo Control (DSC) Dynamic closed-loop position control /38 Memory for system data Memory sizes of the Motion Controller /38 Address ranges Address ranges of the Motion Controller /38 Drives on Which drives can be operated on? /3 Encoders on Which encoders can be directly connected to? /41 Are there other connection options? Measuring inputs How many measuring inputs are provided on the /42 platforms? Are there further options for implementing measuring inputs? Output cams How many onboard output cams are provided on the /42 platforms? Are there further options for implementing output cams? Integrated I/O interfaces How many onboard I/O interfaces are provided? /43 (digital, analog, relay outputs, etc.) C centralized I/O modules How many centralized I/O modules can be added to C? /44 Connectable distributed I/O modules Which distributed I/O modules can be connected over PROFIBUS or PROFINET? Which SINAMICS drive I/O modules can be connected to? HMI devices Which HMI devices can be connected to? /45 HMI software for Which HMI software can be employed for applications? /45 /44 Software for extended communication with Communication Communication according to the standards OPC and OPC XML-DA, Multipurpose Information Interface How many communication interfaces are provided on the platforms? PROFIsafe drives on How many PROFIsafe drives can be connected to? /4 Kernel Performance features of the Kernel and /50 PLC command set Motion Control Features of the Motion Control technology package /52 technology package Other technology packages technology packages for special areas of application /53 IT Software options for extending the service and /53 diagnostic functions of SCOUT SCOUT basic functionality and optional packages /54 engineering system Testing and diagnostics with Program test functions, trace, comparison function for /55 SCOUT projects, etc. Engineering drives Drive engineering tools for /56 /45 /46 Siemens PM 21 N January 2012 /3

31 Motion Control System D Drive-based Overview D Control Units: D410, D4x5, D4x5-2 D is a compact, drive-based version of based on the SINAMICS S120 drives family. The D Control Units are available in the following variants: D410 are compact Control Units for single-axis applications and are snapped on to the SINAMICS S120 PM340 Power Modules in blocksize format. D4x5/D4x5-2 are Control Units for multi-axis applications in the SINAMICS S120 booksize format and are available in the following performance variants: - D425 (BASIC performance) Control Unit for up to 16 axes - D435 (STANDARD performance) Control Unit for up to 32 axes - D445-1 (HIGH performance) Control Unit for up to 64 axes - D445-2 DP/PN (HIGH performance) Control Unit for up to 64 axes - D455-2 DP/PN (ULTRA-HIGH performance) Control Unit for up to 128 axes D445-2 DP/PN and D455-2 DP/PN are Control Units of the new generation. With PROFINET onboard, more onboard I/Os and a larger RAM working memory, they round off the top end of the performance range for multi-axis systems. D is finely scalable starting with the compact D410 Control Unit for single-axis applications up to the powerful D4x5-2 multi-axis system for up to 128 axes. This flexibility ensures a quick response to changing requirements in automation without having to change the system. Device concept With D, the PLC and motion control functionalities as well as the SINAMICS S120 drive software run on a shared control hardware. The IEC compliant PLC integrated in D means that the system is not just capable of controlling sequences of motions, but the entire machine can also be controlled with a single compact unit. Depending on the D platform, HMI devices can be operated on the onboard PROFIBUS, Ethernet or PROFINET interface for operator control and monitoring. Functions such as remote maintenance, diagnostics and teleservice can also be used via these interfaces. Benefits Cost-effective thanks to the integration of PLC, motion control and technology functions direct in the drive Employs the innovative SINAMICS S120 design Compact form-factor reduces control cabinet size Ideally suited to modular and distributed machine concepts User-friendly operation Flexible networking via a wide range of communication interfaces: - D410: PROFIBUS DP or PROFINET IO onboard - D425, D435, D445-1: Industrial Ethernet and PROFIBUS DP onboard; PROFINET IO optional via CBE30 plug-in module - D445-2 DP/PN, D455-2 DP/PN: Industrial Ethernet, PROFIBUS DP and PROFINET IO onboard Powerful thanks to a range of technology functions Very simple engineering, from drive commissioning to open-loop control and Motion Control applications Easy to service thanks to the CompactFlash card, which can be easily replaced and contains all data (programs, data, drive parameters, and licenses) Very dynamic because the interfaces between PLC and Motion Control are no longer required Application D can be used optimally wherever: the SINAMICS S120 drive family is used the motion control and control functionality are directly executed in the drive (SINAMICS S120) compact, space-saving construction is required high performance is required for motion control and high-speed I/O high electromagnetic compatibility and a high resistance to shock and vibration are required due to harsh ambient conditions modular machine concepts with high-speed isochronous coupling is required The flexible solution for modular machine concepts: D optimally supports the implementation of modular machine concepts in which single-axis drives and high-performance multi-axis drives have to be combined: D410 is the cost-effective solution for the compact design of single drive applications D4x5/D4x5-2 undertakes open and closed-loop control of the multi-axis groups. Important applications include: Packaging machines Plastic and rubber processing machines Presses, wire-drawing machines Textile machines Printing machines Wood, glass, ceramics and stone working machines Converting Handling devices Due to the increasing use of servo and vector drives, these machines require a high degree of integration of PLC, motion control and technology functions. /4 Siemens PM 21 N January 2012

32 Motion Control System D Drive-based Design SIMATIC HMI Engineering DRIVE-CLiQ DRIVE-CLiQ PROFIBUS TM15, TM31 G_PM10_EN_00204a TM15, TM31 SIMATIC ET 200S Single-axis system with D410 PN Multi-axis system with D4x5-2 DP/PN Typical design of an automation solution using D D components and interfaces Various status/error displays Onboard digital inputs and outputs Option slot (for D4x5 and D4x5-2 only), e.g. for expansion with additional I/Os with the TB30 Terminal Board Integrated communications interfaces for linking: - SINAMICS S120 drive modules - Distributed I/Os - HMI systems -PG/PC - Other motion control and automation systems - Other SINAMICS S110 and SINAMICS S120 drives with digital setpoint interface Slot for CompactFlash card for data backup Construction of a single axis with D410 The following components make up a D410 single axis system: A D410 Control Unit, designed for open and closed-loop control of a single axis A SINAMICS S120 PM340 Power Module in blocksize format (combined infeed and power unit) Other drive components, such as - Power supply - Filter - Reactor, etc. The connection between D410 and the SINAMICS S120 PM340 Power Module is made with the integrated PM-IF interface or, when the CUA31/CUA32 Control Unit Adapter is used, over DRIVE-CLiQ. Construction of an axis line-up with D4x5/D4x5-2 The following components make up a D4x5/D4x5-2 axis system: A D4x5/D4x5-2 Control Unit, designed for open and closed-loop control of a multi-axis line-up A SINAMICS S120 Line Module (infeed module) One or more SINAMICS S120 Motor Modules (power units) Other drive components, such as - Power supply -Filter - Reactor, etc. DRIVE-CLiQ provides the link between the D Control Unit and the SINAMICS S120 drive modules. Note: SINAMICS S120 PM340 Power Modules in blocksize format can also be operated on a D4x5/D4x5-2 with the Control Unit Adapters CUA31/CUA32. Expansion using I/O D can be expanded with the following I/O: Distributed I/O systems (e.g. SIMATIC ET 200S) Drive-based control cabinet I/O (e.g. TM15, TM31 Terminal Modules, etc.) Siemens PM 21 N January 2012 /5

33 Motion Control System D Drive-based Function Basic functionality The D basic functionality is supplied with the CompactFlash card (CF) and is loaded when the power is switched on. The basic functionality includes: runtime system - User-programmable with several languages conforming to IEC Various methods of program execution (cyclic, sequential, event-driven) - PLC and processing functionality - Communication and management functions - Motion Control functions (Motion Control Basic) SINAMICS S120 drive control - D410: Current/speed control (based on CU310, firmware version V2.x) for up to 1 servo axis, 1 vector axis or 1 U/f axis - D425, D435, D445-1: Current/speed control (based on CU320, firmware version V2.x) for up to 6 servo axes, 4 vector axes or 8 U/f axes, closed-loop control for infeed (Active Line Module) - D445-2 DP/PN, D455-2 DP/PN: Current/speed control (based on CU320-2, firmware version V4.x) for up to 6 servo axes, 6 vector axes or 12 U/f axes, closed-loop control for infeed (Active Line Module) Testing and diagnostic tools This basic functionality can be expanded with loadable technology packages, if required. Position-controlled motion control for drives Integrated drives (SINAMICS Integrated): The power units are connected over DRIVE-CLiQ or over the integrated PM-IF interface optionally for the D410. Drives with digital setpoint interfaces (D4x5/D4x5-2 only): D enables position-controlled motion control for drives with a digital setpoint interface via PROFIBUS DP/PROFINET IO with PROFIdrive. Drives with analog setpoint interface (D4x5/D4x5-2 only), e.g. for retrofit or hydraulic applications: The ADI 4 (Analog Drive Interface for 4 Axes) or IM 174 (Interface Module for 4 Axes) module can be used to connect drives with analog ±10 V setpoint interfaces. The IM 174 also makes it possible to connect stepper drives with a pulse direction interface. Both modules are connected over PROFIBUS DP. The following can be connected to one ADI 4 or IM 174 module: -4 drives - 4 encoders - Digital inputs and outputs technology packages A special feature of is that the basic functionality can be expanded by loading technology packages, such as: Motion Control with the technology functions: - POS Positioning - GEAR Synchronous operation/electronic gear -CAM Cam - PATH Path interpolation (not D410) TControl Temperature controller DPM Direct Product Motion (D4x5/D4x5-2 only) MIIF Multipurpose Information Interface (D4x5/D4x5-2 only) Since the technology functions have modular licenses, you only pay for what you will actually use. Note With D410, the Motion Control technology functions (POS/GEAR/CAM) are already included for exactly one real axis, therefore an additional license is not required for this purpose. Performance Hardware-supported floating-point arithmetic enables complex arithmetic functions to be used effectively. Fast instruction execution opens up completely new application possibilities in the mid-performance to high-performance range. Configuring/parameterizing/programming SCOUT is a powerful and user-friendly engineering tool. It is an integrated system for all engineering steps, from configuring and parameterization, through programming, to testing and diagnostics. Graphical operator prompting, using dialog boxes and wizards, as well as text-based and graphical languages for programming, considerably reduce the familiarization and training periods. Operator control and monitoring (HMI) Communication services which support user-friendly data exchange with HMI devices are integrated in the basic functionality of D. Operator control and monitoring can be implemented using SIMATIC HMI devices, such as TPs (Touch Panels), OPs (Operator Panels) or MPs (Multi Panels). These devices can be connected to D over PROFIBUS, Industrial Ethernet (D4x5/D4x5-2 only) or PROFINET and they are configured using WinCC flexible. With the SIMATIC NET communication software, an open, standardized OPC interface is available for accessing from other Windows-based HMI systems. IT service and diagnostic functions IT provides D with an integrated Web server on which, for example, user-specific Web pages can be stored. Read and write access can be made to the Control Unit variables. Java scripts or applets also allow the implementation of active operation and display functions in the Web pages that can be executed on a client PC with an Internet browser. Process and data communication Thanks to its integrated interfaces, D supports both process and data communication. The SCOUT engineering system is provided for user-friendly communication configuration and diagnostics. /6 Siemens PM 21 N January 2012

34 Motion Control System D Drive-based Function (continued) Safety Integrated functions Highly effective protection of personnel and machinery can be implemented with D thanks to the integrated safety functions of SINAMICS S120. The following Safety Integrated functions are currently available for the integrated SINAMICS S120 drive system: (Terms in accordance with IEC ) Safe Torque Off (STO) Safe Brake Control (SBC) Safe Stop1 (SS1) Safe Stop2 (SS2) Safe Operating Stop (SOS) Safely Limited Speed (SLS) Safe Speed Monitor (SSM) Safe Direction (SDI) (D4x5-2, CX32-2 and CU3x0-2 only) Activation of Safety Integrated functions Safety Integrated functions can be activated by the following methods: Over terminals on the Control Unit and on the power unit (STO, SBC, SS1 only) Over terminals on the TM54F Terminal Module Over PROFINET/PROFIBUS with PROFIsafe The Safety Integrated functions are implemented electronically and therefore offer short response times in comparison to solutions with externally implemented monitoring functions. Safety Integrated functions over PROFIsafe Safety Integrated functions are activated via "PROFINET with PROFIsafe" or "PROFIBUS with PROFIsafe" safe communication. The control (F logic) is implemented using an F-CPU connected via PROFINET or PROFIBUS, e.g. a SIMATIC S7-300 F-CPU. Safety Integrated functions are routed through from the D4x5/D4x5-2 Control Units to the following drives: Integrated SINAMICS S120 drives on D4x5/ D4x5-2 Drives on the CX32/CX32-2 Controller Extension Drives on SINAMICS Control Units connected via PROFIBUS to D Drives on SINAMICS Control Units connected to D via PROFINET (F-CPU must be connected via PROFINET in this case). For D410, the Safety Integrated functions are routed to just one drive (single axis application with the PM340 Power Module). Note For more information about possible topologies, axis quantity structures and suitable components, please contact your local Siemens sales office. Detailed information can be found in the D Commissioning Manuals as well as in the SINAMICS documentation. Safety program SIMATIC S7-300 F-CPU (DP master) PROFIBUS / PROFIsafe DRIVE-CLiQ SIMATIC ET 200S (I slave) with F-I/O PROFIBUS F slaves Emergency stop D4x5-2 (I slave) CX32-2 G_PM10_EN_0015e Light curtain Laser scanner Position switch Safety Integrated solution with D4x5-2: Control of the safety functions via PROFIBUS with PROFIsafe Siemens PM 21 N January 2012 /7

35 Motion Control System D Drive-based D410 Control Units Siemens AG 2012 Overview Left: D410 Control Unit attached to mounting plate Right: D410 Control Unit, snapped onto PM340 Power Module D410 is the D platform for single-axis applications. It supplements the D4x5/D4x5-2 controller family, which is the solution of choice for multi-axis applications. It is available in both PROFIBUS (D410 DP) and PROFINET (D410 PN) versions. The D410 Control Unit is specially designed for use with the SINAMICS S120 PM340 Power Modules in blocksize format and can be directly connected to the Power Modules of this series. The D410 can also be installed on a separate mounting plate if required (to be ordered separately). D410 Control Unit and mounting plate The D410 handles the motion control, technology and PLC functions associated with a single axis and is also responsible for the drive control of that axis. The integrated inputs/outputs support up to 4 high-speed output cams or 3 measuring inputs. The drive control supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and U/f control. D410 can be used in synchronized groups: For PROFINET: with controller controller or controller device relationship For PROFIBUS: with master slave relationship Application D410 is the ideal solution when motion control for one axis and PLC functionality are required in compact format. Examples of D410 applications include: Autonomous control of single axes Cross cutters Winder applications Feeder devices/roller infeed/press feeders Synchronized machining equipment Compact machine modules, e.g. - Feeders in post press applications - Shrink wrapping machines Apart from positioning functions, D410 also provides all the synchronizing and cam functions; the second axis required for synchronous operation and camming can be a virtual axis, a position encoder or the axis of another controller. D410 can be easily integrated into synchronized groups. This is an advantage in modular machine concepts that make up a basic machine, e.g. D4x5/D4x5-2 as the PROFINET IRT controller with leading axis function several machine modules connected over PROFINET based on the D410. Design Interfaces Display and diagnostics LEDs to display operating states and errors 3 measuring sockets Integrated I/O 4 digital inputs 4 digital inputs/outputs (max. 4 as output cams or 3 measuring inputs) Communication 1 DRIVE-CLiQ 1 PROFINET (1 interface with 2 ports; D410 PN only) 1 PROFIBUS DP (D410 DP only) Data backup 1 Slot for CompactFlash card Additional interfaces Terminals for 24 V electronics power supply 1 Encoder input for - HTL/TTL incremental encoder - SSI absolute encoder (without incremental signals) 1 Temperature sensor input (KTY or PTC) PM-IF interface (Power Module interface) on rear for direct operation with a SINAMICS S120 PM340 Power Module in blocksize format /8 Siemens PM 21 N January 2012

36 Motion Control System D Drive-based D410 Control Units Design (continued) Assembly/Installation D410 can be directly plugged in to the SINAMICS S120 PM340 Power Module in blocksize format. Alternatively, the D410 can be mounted on a separate mounting plate (to be ordered separately) and connected to the PM340 Power Module via DRIVE-CLiQ. In this case, the CUA31/CUA32 Control Unit Adapter has to be connected to the PM340 Power Module. No more than one Control Unit Adapter can be connected to D410. Power Modules in AC/AC chassis format are connected to D410 over the DRIVE-CLiQ interface. Motor Modules in booksize format cannot be connected to D410. A D410 inserted on the mounting plate can also be operated without PM340 (e.g. for hydraulic applications using a TM31 for the analog inputs and outputs). Data storage/data backup D410 has a KB memory for retentive storage of process variables. The storage is maintenance-free and permanent. The runtime software, user data and user programs are backed up on the CompactFlash card. The retentive process data of the Control Unit can also be stored on this CompactFlash card via system command, e.g. if spare parts are required. Connectable I/Os PROFINET IO: (D410 PN only) Certified PROFINET devices SIMATIC ET 200S/M/eco PN/pro distributed I/Os HMI PROFIBUS DP: (D410 DP only) Certified PROFIBUS standard slaves (DP-V0, DP-V1, DP-V2) SIMATIC ET 200S/M/eco/pro distributed I/O systems HMI DRIVE-CLiQ: Modules from the SINAMICS range: TM15, TM17 High Feature, TM31 Terminal Modules etc. (max. 3) TM54F (max. 1) SMC/SME Sensor Modules (max. 2) DMC20/DME20 DRIVE-CLiQ Hub Module (max. 1) Motors with DRIVE-CLiQ interface Integration D410 DP/PN PROFINET 1) X200 X201 DRIVE- CLiQ EP terminals Onboard I/Os Power supply X100 X120 X121 X124 X21 PROFIBUS DP 2) X23 Power Module Interface PM-IF 1) D410 PN only 2) D410 DP only PROFINET cables IRT/RT I/Os DRIVE-CLiQ cable PROFIBUS cable PROFINET node, e.g. SIMATIC ET 200S SINAMICS Drive components Temperature sensor and Safety terminals Digital inputs/ outputs 24 V supply PROFIBUS DP node Incremental/ absolute encoder SINAMICS PM340 G_PM10_EN_00163d Overview of D410 connections When dimensioning cables, you must always observe the maximum permissible cable lengths. If these maximum lengths are exceeded, malfunctions can occur. The permissible length of PROFIBUS DP cables depends on the configuration. The DRIVE-CLiQ and encoder cables used for the SINAMICS S120 CU310 Control Unit can also be used for D410. For more information about signal cables, refer to chapter "Connection system MOTION-CONNECT" in Catalog PM Siemens PM 21 N January 2012 /

37 Motion Control System D Drive-based D410 Control Units Technical specifications PLC and Motion Control performance Maximum number of axes 1 (real axis) Minimum PROFIBUS cycle 2 ms (D410 DP) Minimum PROFINET 0.5 ms (D410 PN) transmission cycle Minimum servo/interpolator 2.0 ms clock cycle Integrated drive control Max. number of axes for integrated drive control (servo/vector/u/f) Memory RAM (Random Access Memory) RAM disk (load memory) Retentive memory Persistent memory (user data on CF) 1/1/1 (alternative) Drive control based on the SINAMICS S120 CU310, firmware version V2.x 38 MB + 20 MB for Java applications 17 MB KB 300 MB Communication DRIVE-CLiQ interfaces 1 PROFIBUS interfaces 1 (D410 DP only) Equidistant and isochronous Can be configured as master or slave PROFINET interfaces 1 interface with 2 ports (D410 PN only) Supports PROFINET IO with IRT and RT Can be configured as PROFINET IO controller and/or device General technical specifications Fan Integrated Supply voltage Rated value 24 V DC Permissible range V Current consumption, typ. 800 ma (without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ and PROFIBUS interfaces) Starting current, typ. 3.0 A Power loss, typ. 20 W Permissible ambient temperature Storage and transport C ( F) Operation C ( F); maximum installation altitude 5000 m (16405 ft) above sea level. Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 C (44.6 F) every 1000 m (3281 ft). Permissible relative humidity % (without condensation) Permissible atmospheric pressure hpa Degree of protection acc. to IP20 EN 6052 (IEC 6052) Dimensions (W H D) mm ( in) Weight, approx. D410 0 g (2.18 lb) CompactFlash card 10 g (0.35 oz) General technical specifications Digital inputs 4 Input voltage - Rated value 24 V DC - For "1" signal V - For "0" signal V Galvanic isolation Yes, in groups of 4 Current consumption typ. 10 ma at 24 V at 1-signal level Input delay, typ. (hardware) L H: 50 µs H L: 150 µs Digital inputs/outputs (parameterizable) If used as an input Input voltage - Rated value 24 V DC - For "1" signal V - For "0" signal V Galvanic isolation No Current consumption typ. 10 ma at 24 V at 1-signal level Input delay, typ. (hardware) - 3 inputs (can also be used as measuring inputs) 4 (max. 3 as high-speed measuring inputs, max. 4 as high-speed output cams) L H: 5 µs H L: 50 µs - 1 input L H: 50 µs H L: 100 µs Measuring input, reproducibility 5 µs If used as an output Rated load voltage 24 V DC Permissible range V Galvanic isolation No Current load, max. 500 ma per output Residual current, max. 2 ma Output delay time, typ./max. (hardware, with 48 Ω load) Output cam, reproducibility 200 µs Switching frequency of the outputs, max. - with resistive load 100 Hz - with inductive load 0.5 Hz - with lamp load 10 Hz Short-circuit protection Yes L H: 150 µs/400 µs H L: 75 µs/100 µs /10 Siemens PM 21 N January 2012

38 Motion Control System D Drive-based D410 Control Units Technical specifications (continued) Accessories Onboard encoder interface Description Order No. Encoder interface TTL or HTL incremental encoders (with adjustable parameters) SSI absolute encoder (without incremental signals) Encoder supply 24 V DC/0.35 A or 5 V DC/0.35 A Limit frequency, max. 500 khz SSI baud rate kbaud Resolution absolute position SSI 30 bit Cable length, max. For TTL incremental encoder 100 m (328 ft) 1) (only bipolar signals permitted) For HTL incremental encoder - For unipolar signals 100 m (328 ft) - For bipolar signals 300 m (84 ft) 1) For SSI absolute encoder 100 m (328 ft) Additional technical specifications Input for temperature sensing Temperature sensor KTY or PTC Non-volatile data backup Backup time, min. Retentive data: unlimited Real-time clock: min. 5 days (maintenance-free backup) Charging time, typ. A few minutes Approvals, according to culus Selection and ordering data Description Order No. D410 DP 6AU1410-0AA00-0AA0 Control Unit ( V4.1 SP1 or higher) D410 PN 6AU1410-0AB00-0AA0 Control Unit ( V4.1 SP1 or higher) CompactFlash card 6AU1400-2PA01-0AA0 (CF) 1 GB with the current Kernel and SINAMICS S120 drive software V2.x Pre-installed license can be obtained using additional order codes 2) Note: A separate CompactFlash card is available for the D4x5-2 Control Units. (6AU1400-2PA21-0AA0) Accessories for D410 Rear panel mounting plate For installing the D410 in a different location if you do not wish to connect it to the Power Module. Accessories for PROFIBUS PROFIBUS RS485 bus connector with angular cable outlet (35 ) and screw-type terminals Max. transmission rate 12 Mbit/s Without PG interface With PG interface PROFIBUS Fast Connect RS485 bus connector with angular cable outlet (35 ) and insulation displacement terminals Max. transmission rate 12 Mbit/s Without PG interface With PG interface Accessories for PROFINET RJ45 FastConnect plug connector for Industrial Ethernet/PROFINET 180 cable outlet 1 pack = 1 unit 1 pack = 10 units FastConnect cables for Industrial Ethernet/PROFINET 3) IE FC Standard Cable GP 2x2 IE FC Flexible Cable GP 2x2 IE FC Trailing Cable GP 2x2 IE FC Trailing Cable 2x2 IE FC Marine Cable 2x2 Stripping tool for Industrial Ethernet/PROFINET FastConnect cables IE FC stripping tool Accessories for DRIVE-CLiQ Dust-proof blanking plugs (50 units) for sealing unused DRIVE-CLiQ ports 6AU1400-7AA05-0AA0 6ES772-0BA42-0XA0 6ES772-0BB42-0XA0 6ES772-0BA60-0XA0 6ES772-0BB60-0XA0 6GK101-1BB10-2AA0 6GK101-1BB10-2AB0 6XV1840-2AH10 6XV1870-2B 6XV1870-2D 6XV1840-3AH10 6XV1840-4AH10 6GK101-1GA00 6SL3066-4CA00-0AA0 1) Twisted pair and shielded signal cables. 2) Note about licenses for runtime software: Runtime software licenses can either be pre-installed on a CompactFlash card (CF) or ordered separately. See "Ordering of licenses for runtime software" in Catalog PM ) Sold by the meter; max. length 1000 m (3281 ft); minimum order 20 m (65.62 ft). Siemens PM 21 N January 2012 /11

39 Motion Control System D Drive-based D410 Control Units Siemens AG 2012 More information More information about PROFIBUS DP/MPI cables and MOTION-CONNECT can be found in chapter "Connection system MOTION-CONNECT" in Catalog PM about PROFIBUS DP, Industrial Ethernet and PROFINET can be found in Catalog IK PI and the Industry Mall under "Automation technology/industrial Communication". about the ordering data for SINAMICS drive components such as Power Modules, DRIVE-CLiQ cables, etc. can be found in chapter "SINAMICS S120 drive system" and the Industry Mall under "Drive Technology/Converters/...". Integrated drive control The drive control functions integrated in a D410 are based on the drive control of a SINAMICS S120 CU310 (firmware version 2.x), although there is a slight difference in functionality. For example, the D410 does not have a basic positioner function (EPOS), as this is already covered by technology functions. For more information, refer to chapter "System description Dimensioning" in Catalog PM and the documentation for and SINAMICS. Licensing notes D410 is the D variant for single-axis applications and already contains the Motion Control technology functions for one real axis (speed control, positioning, synchronous operation, cam). A license is therefore not needed for this purpose. It is not possible to increase the number of axes using licenses. Apart from one real axis, additional virtual axes can be configured. Licensed runtime functions such as IT Virtual Machine require licenses which can be ordered pre-installed on a CompactFlash card (CF) or individually. For more information, refer to Section "Ordering of licenses for runtime software" in Catalog PM SIZER configuration tool With the SIZER configuration tool, you can easily configure the SINAMICS S110, S120 drive families including. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also determine the possible number of axes and the resulting load with SIZER in accordance with your performance requirements. For more information about SIZER, refer to chapter "System description Dimensioning" in Catalog PM /12 Siemens PM 21 N January 2012

40 Motion Control System D Drive-based D4x5 Control Units Overview Application D425, D435 and D445-1 Control Units are ideally suited for applications with many coordinated axes with high clock-pulse rates. Typical applications include: Compact multi-axis machines High-performance applications with short machine cycles Compact machines - Including the complete machine control in the drive - With extensive connection possibilities for communication, HMI and I/O Distributed drive concepts - Applications with many axes - Synchronization of several D Control Units using distributed synchronous operation D435 Control Unit with CBE30 plug-in module for PROFINET IO D4x5 is the drive-based Control Unit for multi-axis systems. The individual versions D425 (BASIC performance), D435 (STANDARD performance) and D445-1 (HIGH performance) differ in their PLC performance and motion control performance. The main distinguishing features are: D425 Maximum number of axes Minimum servo/ interpolator clock cycle DRIVE-CLiQ interfaces D D ms 1.0 ms 0.5 ms The D425, D435 and D445-1 Control Units feature PLC and Motion Control performance (open-loop control and motion control) for up to 16, 32 or 64 axes, as required. The integrated drive control allows each Control Unit to operate up to 6 servo, 4 vector or 8 U/f axes. The drive control is based on the drive control of a SINAMICS S120 CU320 Control Unit (firmware version V2.x) and supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and U/f control. Extension of the drive computing performance The Motion Control performance of the D425, D435 and D445-1 Control Units can be utilized in full by expanding the computing performance at the drive in two different ways: Over PROFIBUS or PROFINET, SINAMICS S120 Control Units complete with further SINAMICS S120 drive modules can be connected. With the D435 and D445-1 Control Units, the CX32 Controller Extension can be connected over DRIVE-CLiQ. This module is extremely compact and can control up to 6 servo, 4 vector or 8 U/f axes. Design Interfaces Display and diagnostics LEDs to display operating states and errors 3 measuring sockets Service switch and mode selector switch Onboard I/Os 8 digital inputs 8 digital inputs/outputs (max. 8 as high-speed output cams, max. 6 as high-speed measuring inputs) Communication 4 DRIVE-CLiQ (6 DRIVE-CLiQ for D445-1) 2 Industrial Ethernet 2 PROFIBUS DP 2 USB Data backup 1 Slot for CompactFlash card Additional interfaces Terminals for 24 V electronics power supply Option modules The following option modules are available for the D425, D435 and D445-1 Control Units: CBE30 Communication Board for the connection to PROFINET IO TB30 Terminal Board for the expansion with 4 digital inputs, 4 digital outputs, 2 analog inputs and 2 analog outputs Assembly/Installation The D425, D435, D445-1 Control Units can be mounted in the control cabinet in one of three ways: Hooking it in to the Line Module on the left-hand side (not with D445-1) Screwing it directly to the control cabinet, if it is required/ desired that D is separate from the Line Module Using spacers if it is not possible to mount D on to the side of the Line Module (e.g. if no Line Module is installed) but the difference between the mounting depth of Control Unit and the Motor Module will be compensated for. The D425, D435, and D445-1 Control Units come with pre-installed spacers. They can be removed if necessary. Siemens PM 21 N January 2012 /13

41 Motion Control System D Drive-based D4x5 Control Units Siemens AG 2012 Design (continued) Data storage/data backup The D425, D435 and D445-1 Control Units have 364 KB of non-volatile and battery-backed SRAM for retentive process data. This backup is stored for at least 5 days. There are two options for storing retentive data for a longer period: System commands for storing retentive data on the CompactFlash card (CF) of the Control Unit Use of a battery module (combined fan/battery module already included in the scope of delivery of a D445-1, optional for D425/D435) The runtime software, user data and user programs are stored retentively on the CompactFlash card (CF). Connectable I/Os PROFINET IO: (optionally via CBE30) Certified PROFINET devices SIMATIC ET 200S/M/eco PN/pro distributed I/Os Drive systems (e.g. SINAMICS S110/S120) PROFIBUS DP: Certified PROFIBUS standard slaves (DP-V0, DP-V1, DP-V2) SIMATIC ET 200S/M/eco/pro distributed I/O systems Drive systems (e.g. SINAMICS S110/S120) DRIVE-CLiQ: Modules from the SINAMICS S120 range: TM15, TM17 High Feature, TM31 Terminal Modules, etc. SMC/SME Sensor Modules DMC20/DME20 DRIVE-CLiQ Hub Module USB: The integrated USB interface allows, for example, a USB memory stick to be connected for a project or firmware update. Expansion with SINAMICS S120 drive modules SINAMICS S120 drive modules in booksize format (Line Modules, Motor Modules, etc.) are connected to the D4x5 Control Units over DRIVE-CLiQ. SINAMICS S120 PM340 Power Modules in blocksize format can be operated on the D4x5 Control Units with the CUA31/CUA32 Control Unit Adapters. Note: DRIVE-CLiQ cables which are required to connect Line/Motor Modules to D are supplied in a standard length with the Line/Motor Modules. Integration D4x5 PROFINET IO CBE30 (optional) X1400 P1 P2 P3 P4 DRIVE- CLiQ (only with D445-1) Ethernet Onboard I/Os Power supply X120 X130 X122 X132 X124 PROFIBUS DP X126 USB X100 to X103 X104 X105 X136 X125 X135 PROFINET IO IRT/RT I/Os DRIVE-CLiQ cable Ethernet cable PROFIBUS cables 6ES701-4BD00-0XA0 e.g. SINAMICS S120/SIMATIC ET 200S SINAMICS S120 Drive components Ethernet node Digital inputs/ outputs 24 V supply PROFIBUS DP node Programming device (PG) USB memory stick G_PM10_EN_00081h D4x5 Control Units connection overview When dimensioning cables, you must always observe the maximum permissible cable lengths. If these maximum lengths are exceeded, malfunctions can occur. The permissible length of PROFIBUS DP cables depends on the configuration. The DRIVE-CLiQ cables used for the SINAMICS S120 CU320/ CU320-2 Control Unit can also be used for D4x5 Control Units. For more information about signal cables, refer to chapter "Connection system MOTION-CONNECT" in Catalog PM /14 Siemens PM 21 N January 2012

42 Motion Control System D Drive-based D4x5 Control Units Technical specifications D425 BASIC Performance Multi-axis system D435 STANDARD Performance Multi-axis system D445-1 HIGH performance Multi-axis system PLC and Motion Control performance Maximum number of axes Minimum PROFIBUS cycle 2 ms 1 ms 1 ms Minimum PROFINET transmission 0.5 ms 0.5 ms 0.5 ms cycle Minimum servo/interpolator clock 2.0 ms 1.0 ms 0.5 ms cycle Integrated drive control Max. number of axes for integrated drive control (servo/vector/u/f) 6/4/8 (alternative) 6/4/8 (alternative) 6/4/8 (alternative) (Drive control based on SINAMICS S120 CU320, firmware version V2.x) (Drive control based on SINAMICS S120 CU320, firmware version V2.x) Memory RAM (Random Access Memory) 48 MB 48 MB 6 MB (+ 20 MB for Java applications) RAM disk (load memory) 23 MB 23 MB 47 MB Retentive memory 364 KB 364 KB 364 KB Persistent memory 300 MB 300 MB 300 MB (user data on CF) Communication DRIVE-CLiQ interfaces USB interfaces Ethernet interfaces PROFIBUS interfaces 2 Equidistant and isochronous Can be configured as master or slave PROFINET interfaces Optionally over CBE30: 1 interface with 4 ports General technical specifications Fan Supports PROFINET IO with IRT and RT Can be configured as PROFINET IO controller and/or device Optional fan/battery module (single fan) 2 Equidistant and isochronous Can be configured as master or slave Optionally over CBE30: 1 interface with 4 ports Supports PROFINET IO with IRT and RT Can be configured as PROFINET IO controller and/or device Optional fan/battery module (single fan) (Drive control based on SINAMICS S120 CU320, firmware version V2.x) 2 Equidistant and isochronous Can be configured as master or slave Optionally over CBE30: 1 interface with 4 ports Supports PROFINET IO with IRT and RT Can be configured as PROFINET IO controller and/or device Double fan/battery module included in scope of delivery Supply voltage Rated value 24 V DC 24 V DC 24 V DC Permissible range V V V Current consumption, typ. 600 ma 600 ma 1 A (Without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ and PROFIBUS interfaces) Starting current, typ. 6 A 6 A 5 A Power loss, typ. 15 W 15 W 24 W Permissible ambient temperature Storage and transport C ( F) C ( F) C ( F) Operation C ( F) Maximum installation altitude 5000 m (16405 ft) above sea C ( F) Maximum installation altitude 5000 m (16405 ft) above sea C ( F) Maximum installation altitude 5000 m (16405 ft) above sea level. Above an altitude of 2000 m level. Above an altitude of 2000 m level. Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 C (44.6 F) every 1000 m (3281 ft). (6562 ft), the max. ambient temperature decreases by 7 C (44.6 F) every 1000 m (3281 ft). (6562 ft), the max. ambient temperature decreases by 7 C (44.6 F) every 1000 m (3281 ft). Permissible relative humidity % % % (without condensation) Permissible atmospheric pressure hpa hpa hpa Degree of protection acc. to EN 6052 (IEC 6052) IP20 IP20 IP20 Siemens PM 21 N January 2012 /15

43 Motion Control System D Drive-based D4x5 Control Units Siemens AG 2012 Technical specifications (continued) Dimensions (W H D) D425 BASIC Performance Multi-axis system mm ( in) 230 mm (.06 in) depth with disassembled spacer; all dimensions specified without fan/battery module D435 STANDARD Performance Multi-axis system mm ( in) 230 mm (.06 in) depth with disassembled spacer; all dimensions specified without fan/battery module D445-1 HIGH performance Multi-axis system mm ( in) 230 mm (.06 in) depth with disassembled spacer; all dimensions specified without double fan/battery module Weight, approx. D 2600 g (5.73 lb) 2600 g (5.73 lb) 3100 g (6.84 lb) CompactFlash card 10 g (0.35 oz) 10 g (0.35 oz) 10 g (0.35 oz) Digital inputs Input voltage - Rated value 24 V DC 24 V DC 24 V DC - For "1" signal V V V - For "0" signal V V V Galvanic isolation Yes, in groups of 4 Yes, in groups of 4 Yes, in groups of 4 Current consumption typ. at 1-signal level 10 ma at 24 V 10 ma at 24 V 10 ma at 24 V Input delay, typ. (hardware) Digital inputs/outputs (parameterizable) L H: 50 µs H L: 150 µs 8 (max. 6 as high-speed measuring inputs, max. 8 as high-speed output cams) L H: 50 µs H L: 150 µs 8 (max. 6 as high-speed measuring inputs, max. 8 as high-speed output cams) If used as an input Input voltage - Rated value 24 V DC 24 V DC 24 V DC - For "1" signal V V V - For "0" signal V V V Galvanic isolation No No No Current consumption typ. at 1-signal level 10 ma at 24 V 10 ma at 24 V 10 ma at 24 V Input delay, typ. (hardware) L H: 5 µs H L: 50 µs L H: 5 µs H L: 50 µs L H: 50 µs H L: 150 µs 8 (max. 6 as high-speed measuring inputs, max. 8 as high-speed output cams) L H: 5 µs H L: 50 µs Measuring input, reproducibility 5 µs 5 µs 5 µs If used as an output Rated load voltage 24 V DC 24 V DC 24 V DC - Permissible range V V V Galvanic isolation No No No Current load, max. 500 ma per output 500 ma per output 500 ma per output Residual current, max. 2 ma 2 ma 2 ma Output delay time, typ./max. (hardware, with 48 Ω load) L H: 150 µs/400 µs H L: 75 µs/100 µs L H: 150 µs/400 µs H L: 75 µs/100 µs L H: 150 µs/400 µs H L: 75 µs/100 µs Output cam, reproducibility 125 µs 125 µs 125 µs Switching frequency of the outputs, max. - With resistive load 100 Hz 100 Hz 100 Hz - With inductive load 2 Hz 2 Hz 2 Hz - With lamp load 11 Hz 11 Hz 11 Hz Short-circuit protection Yes Yes Yes Additional technical specifications Non-volatile data backup 1) Backup time, min. 5 days (real-time clock/sram backup) 5 days (real-time clock/sram backup) 5 days (real-time clock/sram backup) Charging time, typ. A few minutes A few minutes A few minutes Approvals, according to culus and c-tick culus and c-tick culus and c-tick 1) Alternative: Longer buffer duration using a battery inserted in the fan/battery module or permanent buffering of retentive data on a CompactFlash card with system command. /16 Siemens PM 21 N January 2012

44 Motion Control System D Drive-based D4x5 Control Units Selection and ordering data Accessories Description Order No. Description Order No. D425 Control Unit MultiAxes Bundle D425 Consists of 1 item each D425 Control Unit CompactFlash card 1 GB with MultiAxes Package license for the D425 platform D435 Control Unit MultiAxes Bundle D435 Consists of 1 item each D435 Control Unit CompactFlash card 1 GB with MultiAxes Package license for the D435 platform D445-1 Control Unit Incl. double fan/battery module and battery (as of V4.1 SP2 HF3) MultiAxes Bundle D445-1 Consists of 1 item each D445-1 Control Unit CompactFlash card 1 GB with Multi- Axes Package license for the D445/ D445-1/D445-2/D455-2 platform 1) CompactFlash card (CF) 1 GB for D4xx With the current Kernel and SINAMICS S120 drive software V2.x 6AU1425-0AA00-0AA0 6AU1425-0AA00-0CA0 6AU1435-0AA00-0AA1 6AU1435-0AA00-0CA1 6AU1445-0AA00-0AA1 6AU1445-0AA00-0CA1 6AU1400-2PA01-0AA0 Accessories for D425, D435 and D445-1 Fan/battery module 6FC5348-0AA01-0AA0 Incl. battery For D425/D435 as option Can be used for D445-1 Note: A fan/battery module is required only for D425/D435 for backing up non-volatile data for longer than 5 days when the free convection for heat dissipation does not suffice and the air supply temperature thus increases above 55 C. Double fan/battery module 6FC5348-0AA02-0AA0 Incl. battery Spare part, can only be used for D445-1 and D4x5-2 Battery 6FC5247-0AA18-0AA0 Spare part for fan/battery module Accessories for PROFIBUS PROFIBUS RS485 bus connector with angular cable outlet (35 ) and screwtype terminals Max. transmission rate 12 Mbit/s Without PG interface 6ES772-0BA42-0XA0 With PG interface 6ES772-0BB42-0XA0 PROFIBUS Fast Connect RS485 bus connector with angular cable outlet (35 ) and insulation displacement terminals Max. transmission rate 12 Mbit/s Without PG interface 6ES772-0BA60-0XA0 Pre-installed license can be obtained using additional order codes 1) With PG interface Accessories for DRIVE-CLiQ 6ES772-0BB60-0XA0 Note: A separate CompactFlash card is available for the D4x5-2 Control Units. (Order No. 6AU1400-2PA21-0AA0) Dust-proof blanking plugs (50 units) for sealing unused DRIVE-CLiQ ports 6SL3066-4CA00-0AA0 1) Note about licenses for runtime software: Runtime software licenses can either be pre-installed on a CompactFlash card (CF) or ordered separately. See "Ordering of licenses for runtime software" in Catalog PM Siemens PM 21 N January 2012 /17

45 Motion Control System D Drive-based D4x5 Control Units Siemens AG 2012 More information More information about PROFIBUS DP/MPI cables and MOTION-CONNECT can be found in chapter "Connection system MOTION-CONNECT" in Catalog PM about PROFIBUS DP, Industrial Ethernet and PROFINET can be found in Catalog IK PI and the Industry Mall under "Automation technology/industrial Communication" as well as chapter "Communication" in Catalog PM about the ordering data for other SINAMICS drive components such as Line Modules, Motor Modules, DRIVE-CLiQ cables, etc. can be found in chapter "SINAMICS S120 drive system" and the Industry Mall under "Drive Technology/Converters/...". Integrated drive control The drive control functions integrated in the D425, D435 and D445-1 Control Units and in the CX32 Controller Extension is based on the drive control of a SINAMICS S120 CU320 Control Unit (firmware version V2.x), although there is a slight difference in functionality. For example, the integrated drive control does not have a basic positioner function (EPOS), as this is already covered by technology functions. For more information, refer to chapter "System description Dimensioning" in Catalog PM and the documentation for and SINAMICS. SIZER configuration tool With the SIZER configuration tool, you can easily configure the SINAMICS S110/S120 drive families including. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also determine the possible number of axes and the resulting load with SIZER in accordance with your performance requirements. For more information about SIZER, refer to chapter "System description Dimensioning" in Catalog PM /18 Siemens PM 21 N January 2012

46 Motion Control System D Drive-based D4x5-2 Control Units Overview Overview (continued) Extension of the drive computing performance The Motion Control performance of a D4x5-2 can be utilized in full by expanding the computing performance at the drive in two different ways: Over PROFIBUS or PROFINET, SINAMICS S120 Control Units (e.g. CU320-2) complete with further SINAMICS S120 drive modules can be connected. The CX32-2 Controller Extension can be connected over DRIVE-CLiQ, This module is extremely compact and can control up to 6 servo, 6 vector or 12 U/f axes. D445-2 DP/PN and D455-2 DP/PN are Control Units of the new generation. They round off the top end of the performance range for multi-axis systems. The new Control Units D4x5-2 Control Units feature following innovations: PROFINET interface onboard Higher performance with D455-2 DP/PN: for applications with up to 128 Motion Control axes (higher performance by a factor of 3 than D445-1, depending on the application) Optimized execution system with additional runtime level (SERVO Fast /IPO Fast ) More RAM working memory, more retentive memory Maintenance-free, permanent backup of retentive user data Number of onboard I/Os increased to 28 Number of technologically usable I/Os doubled Innovative integrated drive for larger drive quantity structures and new functions Diagnostics button and easily accessible Service Ethernet interface The Control Units feature PLC and Motion Control performance (open-loop control and motion control) for up to 64 (D445-2 DP/PN) or 128 axes (D455-2 DP/PN). The integrated drive control allows the D4x5-2 Control Unit to operate up to 6 servo, 6 vector or 12 U/f axes. The integrated drive control is based on the drive control of a SINAMICS S120 CU320-2 Control Unit (firmware version V4.x) and supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and U/f control. Application D4x5-2 Control Units are ideally suited for applications with many coordinated axes and short clock-pulse rates. Typical applications include: Compact multi-axis machines High-performance applications with short machine cycles Compact machines - Including the complete machine control in the drive - With extensive connection possibilities for communication, HMI and I/O Distributed drive concepts - Applications with many axes - Synchronization of several D Control Units using distributed synchronous operation Design Interfaces Display and diagnostics LEDs to display operating states and errors 3 measuring sockets Service switch and mode selector switch Diagnostics button Onboard I/Os 12 digital inputs 16 digital inputs/outputs (max. 16 as high-speed measuring inputs, max. 8 as high-speed output cams) Communication 6 DRIVE-CLiQ 2 Industrial Ethernet (of which one interface easily accessible on the module front) 2 PROFIBUS DP 1 PROFINET (1 interface with 3 ports) 2 USB Data backup 1 slot for CompactFlash card Additional interfaces Terminals for 24 V electronics power supply Siemens PM 21 N January 2012 /1

47 Motion Control System D Drive-based D4x5-2 Control Units Siemens AG 2012 Design (continued) Option modules With the TB30 Terminal Board, the D4x5-2 Control Units can be extended with 4 digital inputs, 4 digital outputs, 2 analog inputs and 2 analog outputs. The TB30 Terminal Board is plugged into the option slot on the Control Unit. The CBE30 Communication Board for PROFINET IO is not supported by the D4x5-2. An onboard PROFINET interface is available for the PROFINET connection. Assembly/Installation The D4x5-2 Control Units can be mounted in the control cabinet in one of two ways: Mounting with spacers Mounting without spacers (external air cooling) With external air cooling, the cooling fins of the Control Unit are outside of the control cabinet. A seal (option) is required so that the Control Unit can be hermetically mounted in the rear cabinet panel. The D4x5-2 Control Units come with pre-installed spacers. They can be removed if necessary. Data storage/data backup The D4x5-2 Control Units have a 512 KB memory for retentive storage of process variables. The storage is maintenance-free and permanent. The real-time clock is backed up for at least four days via a SuperCap. The backup time can be extended via a battery in the double fan/battery module. The double fan/battery module incl. battery is contained in the scope of delivery of the D445-2 DP/PN and D455-2 DP/PN. The runtime software, user data and user programs are stored retentively on the CompactFlash card (CF). The retentive process data of the Control Unit can also be stored on this CompactFlash card via system command, e.g. if spare parts are required. Connectable I/Os PROFINET IO: Certified PROFINET devices SIMATIC ET 200S/M/eco PN/pro distributed I/Os Drive systems (e.g. SINAMICS S110/S120) PROFIBUS DP: Certified PROFIBUS standard slaves (DP-V0, DP-V1, DP-V2) SIMATIC ET 200S/M/eco/pro distributed I/Os Drive systems (e.g. SINAMICS S110/S120) DRIVE-CLiQ: Modules from the SINAMICS S120 range: TM15, TM17 High Feature, TM31 Terminal Modules, etc. SMC/SME Sensor Modules DMC20/DME20 DRIVE-CLiQ Hub Module USB: The integrated USB interface allows, for example, a USB memory stick to be connected for a project or firmware update. Expansion with SINAMICS S120 drive modules SINAMICS S120 drive modules in booksize format (Line Modules, Motor Modules, etc.) are connected to the D4x5-2 Control Unit over DRIVE-CLiQ. SINAMICS S120 PM340 Power Modules in blocksize format can be operated on the D4x5-2 Control Units with the CUA31/CUA32 Control Unit Adapters. Note: DRIVE-CLiQ cables which are required to connect Line/Motor Modules to D are supplied in a standard length with the Line/Motor Modules. /20 Siemens PM 21 N January 2012

48 Motion Control System D Drive-based D4x5-2 Control Units Design (continued) Extended execution system (SERVO Fast /IPO Fast ) The D445-2 DP/PN and D455-2 DP/PN Control Units have (in addition to SERVO, IPO and IPO2) an additional second runtime level (SERVO Fast and IPO Fast ). The additional runtime level allows the distribution of electric and/or hydraulic axes with different dynamic responses on a slow and a fast bus system so that the performance of the controller can be used more efficiently. It also enables a particularly fast I/O processing in conjunction with high-speed PROFINET I/O modules. Thanks to the extended execution system, electrical positioning drives can be controlled with cycle times in the millisecond range requiring fewer resources and at the same time the pressure-controlled axes of an hydraulic press can be controlled with a high dynamic response and short cycle times. If SERVO Fast and IPO Fast are activated, the following assignment applies: SERVO Fast and IPO Fast are assigned to the PROFINET. SERVO, IPO and IPO2 are assigned to the PROFIBUS or the integrated drives of the D4x5-2/CX32-2. PROFINET D4x5-2 SIMATIC ET 200S High Speed SSI AI AO Hydraulic press Control signal (servo valve) Pressure Position Plunger Servo drive Die cushion G_PM10_EN_00205b SSI: Synchronous Serial Interface (interface of absolute encoder) SERVO = 1 ms / IPO = 2 ms SERVO Fast = 0.25 ms / IPO Fast = 0.25 ms Closed-loop control of a hydraulic press with SERVO Fast and IPO Fast Siemens PM 21 N January 2012 /21

49 Motion Control System D Drive-based D4x5-2 Control Units Integration Siemens AG 2012 D4x5-2 PROFINET IO X150 P1 P2 P3 PROFINET IO IRT/RT I/Os e.g. SINAMICS S120, SIMATIC ET 200S DRIVE- CLiQ X100 to X103 X104 X105 Ethernet X127 P1 X130 P1 DRIVE-CLiQ cable Ethernet cable SINAMICS S120 Drive components Ethernet node Onboard I/Os Power supply X122 X132 X142 X124 Digital inputs/ outputs 24 V supply PROFIBUS DP X126 PROFIBUS cables PROFIBUS DP node X136 6ES701-4BD00-0XA0 Programming device (PG) USB X125 X135 D4x5-2 Control Unit connection overview USB memory stick G_PM10_EN_00206b When dimensioning cables, you must always observe the maximum permissible cable lengths. If these maximum lengths are exceeded, malfunctions can occur. The permissible length of PROFIBUS DP cables depends on the configuration. The DRIVE-CLiQ cables used for the SINAMICS S120 CU320-2 Control Unit can also be used for D4x5-2 Control Units. For more information about signal cables, refer to chapter "Connection system MOTION-CONNECT" in Catalog PM /22 Siemens PM 21 N January 2012

50 Motion Control System D Drive-based D4x5-2 Control Units Technical specifications D445-2 DP/PN HIGH Performance Multi-axis system PLC and Motion Control performance Maximum number of axes Minimum PROFIBUS cycle 1 ms 1 ms Minimum PROFINET transmission cycle 0.25 ms 0.25 ms Minimum servo/interpolator clock cycle 0.5/0.25 ms 0.5/0.25 ms Integrated drive control Max. number of axes for integrated drive control (servo/vector/u/f) 0.5 ms in conjunction with integrated SINAMICS S120 drives (SINAMICS Integrated) 0.25 ms in conjunction with SERVO FAST and IPO FAST and high-speed PROFINET I/O modules 6/6/12 (alternative) (Drive control based on SINAMICS S120 CU320-2, firmware version V4.x) Memory RAM (Random Access Memory) 128 MB 256 MB (+ 20 MB for Java applications) RAM disk (load memory) 50 MB 70 MB Retentive memory 512 KB 512 KB Persistent memory 300 MB 300 MB (user data on CF) Communication DRIVE-CLiQ interfaces 6 6 USB interfaces 2 2 Ethernet interfaces 2 2 PROFIBUS interfaces 2 Equidistant and isochronous Can be configured as master or slave PROFINET interfaces General technical specifications Fan 1 interface with 3 ports Supports PROFINET IO with IRT and RT Can be configured as PROFINET IO controller and/or device Double fan/battery module included in scope of delivery D455-2 DP/PN ULTRA-HIGH Performance Multi-axis system 0.5 ms in conjunction with integrated SINAMICS S120 drives (SINAMICS Integrated) 0.25 ms in conjunction with SERVO FAST and IPO FAST and high-speed PROFINET I/O modules 6/6/12 (alternative) (Drive control based on SINAMICS S120 CU320-2, firmware version V4.x) 2 Equidistant and isochronous Can be configured as master or slave 1 interface with 3 ports Supports PROFINET IO with IRT and RT Can be configured as PROFINET IO controller and/or device Double fan/battery module included in scope of delivery Supply voltage Rated value 24 V DC 24 V DC Permissible range V V Current consumption, typ. 1. A 1. A (Without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ and PROFIBUS interfaces) Starting current, typ. 5 A 5 A Power loss, typ. 46 W 46 W Permissible ambient temperature Long-term storage C ( F) C ( F) Transport C ( F) C ( F) Operation C ( F) Maximum installation altitude 4000 m (13124 ft) above sea level C ( F) Maximum installation altitude 4000 m (13124 ft) above sea level. Above an altitude of 2000 m (6562 ft), the max. Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 C (44.6 F) every 1000 m (3281 ft). ambient temperature decreases by 7 C (44.6 F) every 1000 m (3281 ft). Permissible relative humidity % % (without condensation) Permissible atmospheric pressure hpa hpa Siemens PM 21 N January 2012 /23

51 Motion Control System D Drive-based D4x5-2 Control Units Siemens AG 2012 Technical specifications (continued) Degree of protection acc. to EN 6052 (IEC 6052) Dimensions (W H D) D445-2 DP/PN HIGH Performance Multi-axis system IP mm ( in) 230 mm (.06 in) depth with disassembled spacer; all dimensions specified without double fan/battery module D455-2 DP/PN ULTRA-HIGH Performance Multi-axis system IP20 Weight, approx. Control Unit 4400 g (.7 lb) 4400 g (.7 lb) CompactFlash card 10 g (0.35 oz) 10 g (0.35 oz) Digital inputs Input voltage - Rated value 24 V DC 24 V DC - For "1" signal V V - For "0" signal V V Galvanic isolation Yes, in groups of 6 Yes, in groups of 6 Current consumption typ. at 1-signal level ma at 24 V ma at 24 V Input delay, typ. (hardware) Digital inputs/outputs (parameterizable) L H: 50 µs H L: 150 µs 16 Max. 16 as measuring inputs Max. 8 as output cams If used as an input Input voltage - Rated value 24 V DC 24 V DC - For "1" signal V V - For "0" signal V V Galvanic isolation No No Current consumption typ. at 1-signal level ma at 24 V ma at 24 V Input delay, typ. (hardware) L H: 5 µs H L: 50 µs mm ( in) 230 mm (.06 in) depth with disassembled spacer; all dimensions specified without double fan/battery module L H: 50 µs H L: 150 µs 16 Max. 16 as measuring inputs Max. 8 as output cams L H: 5 µs H L: 50 µs Measuring input, reproducibility 5 µs 5 µs If used as an output Rated load voltage 24 V DC 24 V DC - Permissible range V V Galvanic isolation No No Current load, max. 500 ma per output 500 ma per output Residual current, max. 2 ma 2 ma Output delay time, typ./max. (hardware, with 48 Ω load) Output cam L H: 150 µs/400 µs H L: 75 µs/150 µs L H: 150 µs/400 µs H L: 75 µs/150 µs - Reproducibility 10 µs 10 µs - Resolution 1 µs 1 µs Switching frequency of the outputs, max. - With resistive load 100 Hz 100 Hz - With inductive load 2 Hz 2 Hz - With lamp load 11 Hz 11 Hz Short-circuit protection Yes Yes Additional technical specifications Non-volatile data backup 1) Backup time, min. Retentive data: unlimited Real-time clock: 4 days, minimum (maintenance-free backup) Retentive data: unlimited Real-time clock: 4 days, minimum (maintenance-free backup) Charging time, typ. A few minutes A few minutes Approvals, according to culus and c-tick culus and c-tick 1) Alternative: Longer buffer duration of the real-time clock using battery inserted in the double fan/battery module. /24 Siemens PM 21 N January 2012

52 Motion Control System D Drive-based D4x5-2 Control Units Selection and ordering data Description D445-2 DP/PN Control Unit Incl. double fan/battery module and battery (as of V4.2 SP1) D455-2 DP/PN Control Unit Incl. double fan/battery module and battery (as of V4.2 SP1) CompactFlash card (CF) 1 GB for D4x5-2 With the current Kernel and SINAMICS S120 drive software V4.x Pre-installed license can be obtained using additional order codes 1) Note: Order No. 6AU1445-2AD00-0AA0 6AU1455-2AD00-0AA0 6AU1400-2PA21-0AA0 Note: A separate CompactFlash card is available for the D4xx Control Units (Order No. 6AU1400-2PA01-0AA0). MultiAxes Package license for D445/D445-1/D445-2/D455-2 as Z option M44 as single license 6AU1820-0AA44-0AB0 MultiAxes Bundles are no longer available for the D4x5-2 (packages comprising Control Unit, CompactFlash card + MultiAxes Package license). You can instead order the Control Unit and CompactFlash card with MultiAxes Package license individually: For D445-2 DP/PN: Control Unit: 6AU1445-2AD00-0AA0 CompactFlash card with MultiAxes Package license: 6AU1400-2PA21-0AA0 -Z M44 For D455-2 DP/PN: Control Unit: 6AU1455-2AD00-0AA0 CompactFlash card with MultiAxes Package license: 6AU1400-2PA21-0AA0 -Z M44 Accessories Description Order No. Accessories for D4x5-2 Double fan/battery module 6FC5348-0AA02-0AA0 Incl. battery Spare part for D445-1 and D4x5-2 Battery 6FC5247-0AA18-0AA0 Spare part for fan/battery module Seal for external heat dissipation 6FC5348-0AA07-0AA0 (1 pack = 10 units) With external air cooling, the cooling fins of the Control Unit are outside of the control cabinet. A seal is required so that the D4x5-2 can be hermetically mounted in the rear cabinet panel. Accessories for PROFIBUS PROFIBUS RS485 bus connector with angular cable outlet (35 ) and screw-type terminals Max. transmission rate 12 Mbit/s Without PG interface 6ES772-0BA42-0XA0 With PG interface 6ES772-0BB42-0XA0 PROFIBUS Fast Connect RS485 bus connector with angular cable outlet (35 ) and insulation displacement terminals Max. transmission rate 12 Mbit/s Without PG interface 6ES772-0BA60-0XA0 With PG interface 6ES772-0BB60-0XA0 Accessories for PROFINET RJ45 FastConnect plug connector for Industrial Ethernet/PROFINET 145 cable outlet (preferred type if front cover must be closed) 1 pack = 1 unit 6GK101-1BB30-0AA0 1 pack = 10 units 6GK101-1BB30-0AB0 RJ45 FastConnect plug connector for Industrial Ethernet/PROFINET 180 cable outlet 1 pack = 1 unit 6GK101-1BB10-2AA0 1 pack = 10 units 6GK101-1BB10-2AB0 FastConnect cables for Industrial Ethernet/PROFINET 2) IE FC Standard Cable GP 2x2 6XV1840-2AH10 IE FC Flexible Cable GP 2x2 6XV1870-2B IE FC Trailing Cable GP 2x2 6XV1870-2D IE FC Trailing Cable 2x2 6XV1840-3AH10 IE FC Marine Cable 2x2 6XV1840-4AH10 Stripping tool for Industrial Ethernet/PROFINET FastConnect cables IE FC stripping tool 6GK101-1GA00 Accessories for DRIVE-CLiQ Dust-proof blanking plugs 6SL3066-4CA00-0AA0 (50 units) for sealing unused DRIVE-CLiQ ports 1) Note about licenses for runtime software: Runtime software licenses can either be pre-installed on a CompactFlash card (CF) or ordered separately. See "Ordering of licenses for runtime software" in Catalog PM ) Sold by the meter; max. length 1000 m (3281 ft); minimum order 20 m (65.62 ft). Siemens PM 21 N January 2012 /25

53 Motion Control System D Drive-based D4x5-2 Control Units Siemens AG 2012 More information More information about PROFIBUS DP/MPI cables and MOTION-CONNECT can be found in chapter "Connection system MOTION-CONNECT" in Catalog PM about PROFIBUS DP, Industrial Ethernet and PROFINET can be found in Catalog IK PI and the Industry Mall under "Automation technology/industrial Communication" as well as chapter "Communication" in Catalog PM about the ordering data for other SINAMICS drive components such as Line Modules, Motor Modules, DRIVE-CLiQ cables, etc. can be found in chapter "SINAMICS S120 drive system" in Catalog PM and the Industry Mall under "Drive Technology/Converters/...". Integrated drive control The drive control functions integrated in D4x5-2 Control Units are based on the drive control of a SINAMICS S120 CU320-2 Control Unit (firmware version V4.x), although there is a slight difference in functionality. For example, the integrated drive control does not have a basic positioner function (EPOS), as this is already covered by technology functions. For more information, refer to chapter "System description Dimensioning" in Catalog PM and the documentation for and SINAMICS. SIZER configuration tool With the SIZER configuration tool, you can easily configure the SINAMICS S110/S120 drive family including. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also determine the possible number of axes and the resulting load with SIZER in accordance with your performance requirements. For more information about SIZER, refer to chapter "System description Dimensioning" in Catalog PM ) Sold by the meter; max. length 1000 m (3281 ft); minimum order 20 m (65.62 ft). /26 Siemens PM 21 N January 2012

54 Motion Control System D Drive-based Supplementary components CX32 Controller Extension Overview Design Axes controlled via D445-1 Additional axes controlled via CX32 G_PM10_EN_00178c D445-1 CX32 The CX32 Controller Extension is a module in SINAMICS S120 booksize format that extends the drive-end computing performance of the D435 and D445-1 Control Units. Up to 6 servo, 4 vector or 8 U/f axes can be operated on the D435 and D445-1 Control Units via the integrated drive computing performance. The CX32 Controller Extension extends the drive computing performance by up to 6 additional servo, 4 vector or 8 U/f axes. This allows the number of axes of a multi-axis system to be increased according to the requirements of the application. If required, several CX32 Controller Extensions can be operated on a D435/D445-1 Control Unit. Benefits With a width of 25 mm (0.8 in), the CX32 Controller Extension requires very little space and is therefore well-suited for use in compact machines. The CX32 Controller Extension is connected to D435/D445-1 over DRIVE-CLiQ, so high-performance, isochronous closed-loop control of the drives is possible without the need for additional modules. The communication interfaces on the D435/D445-1 remain available for other connections. The addressing of the Controller Extension is independent of the addressing on PROFIBUS/PROFINET. This is advantageous for modular machine concepts. Simple cabling and configuration The "Control operation" signal from an infeed connected to the D4x5 is particularly easy to interconnect to the drives of the CX32 Controller Extension. The CX32 Controller Extension does not require its own CompactFlash card. Data is managed centrally on the CompactFlash card of the D435/D445-1 Control Unit. This has the following advantages: - Simple module replacement (no operator action required on the CX32, such as memory card replacement) - During firmware upgrades, the CX32 Controller Extension is automatically upgraded with the integrated drive of the D435/D445-1 Control Unit - Central license handling via the D4x5 Example: Group of 10 axes with D445-1 and CX32 Controller Extension The CX32 Controller Extension is connected to the D435/D445-1 over DRIVE-CLiQ. In this way, a very compact axis grouping can be implemented, for example, with 10 axes. If required, several CX32 Controller Extensions can be operated on a D435/D445-1 Control Unit. Max. 2 CX32 on one D435 Max. 4 CX32 on one D445-1 Additional drive controls can also be implemented with SINAMICS S110/S120 Control Units over PROFIBUS or PROFINET. Note The CX32 Controller Extension can only be used with D435 and D445-1 Control Units. Operation with D4x5-2 Control Units is not possible. The CX32-2 Controller Extension (Order No. 6AU1432-2AA00-0AA0) must be used for D445-2 DP/PN and D455-2 DP/PN Control Units. Siemens PM 21 N January 2012 /27

55 Motion Control System D Drive-based Supplementary components CX32 Controller Extension Technical specifications Siemens AG 2012 Integrated drive control Max. number of axes for integrated drive control (servo/vector/u/f) 6/4/8 (alternative) Drive control based on the SINAMICS S120 CU320, firmware version V2.x Communication DRIVE-CLiQ interfaces 4 General technical specifications Supply voltage Rated value 24 V DC Permissible range V Current consumption, typ. 800 ma (Without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ interfaces) Starting current, typ. 1.6 A Power loss, typ. 20 W Permissible ambient temperature Storage and transport C ( F) Operation C ( F) Maximum installation altitude 5000 m (16405 ft) above sea level. Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 C (44.6 F) every 1000 m (3281 ft). Permissible relative humidity % (without condensation) Permissible atmospheric pressure hpa Degree of protection acc. to IP20 EN 6052 (IEC 6052) Dimensions (W H D) mm ( in) 230 mm (.06 in) depth with disassembled spacer Weight, approx g (4.85 lb) Digital inputs 4 Input voltage - Rated value 24 V DC - For "1" signal V - For "0" signal V Galvanic isolation Yes, in groups of 4 Current consumption typ. 10 ma at 24 V at 1-signal level Input delay, typ. (hardware) L H: 50 µs H L: 150 µs General technical specifications (continued) Digital inputs/outputs (parameterizable) If used as an input Input voltage The CX32 Controller Extension comes with preinstalled spacer. Selection and ordering data 4 (max. 3 as high-speed measuring inputs) - Rated value 24 V DC - For "1" signal V - For "0" signal V Galvanic isolation No Current consumption typ. 10 ma at 24 V at 1-signal level Input delay, typ. (hardware) - 3 inputs (can also be used as measuring inputs) L H: 5 µs H L: 50 µs - 1 input L H: 50 µs H L: 100 µs Measuring input, reproducibility 5 µs If used as an output Rated load voltage 24 V DC - Permissible range V Galvanic isolation No Current load, max. 500 ma per output Residual current, max. 2 ma Output delay time, typ./max. (hardware, with 48 Ω load) Switching frequency of the outputs, max. - With resistive load 100 Hz - With inductive load 2 Hz - With lamp load 11 Hz Short-circuit protection Yes Additional technical specifications Approvals, according to culus Description CX32 Controller Extension For D435 and D445-1 L H: 150 µs/400 µs H L: 75 µs/100 µs Order No. 6SL3040-0NA00-0AA0 /28 Siemens PM 21 N January 2012

56 Motion Control System D Drive-based Supplementary components CX32-2 Controller Extension Overview Design Axes controlled via D4x5-2 Additional axes controlled via CX32-2 DRIVE-CLiQ G_PM10_EN_ a D4x5-2 CX32-2 The CX32-2 Controller Extension is a module in SINAMICS S120 booksize format. It enables the extension of the drive-side computing performance of the D4x5-2 Control Units. Up to 6 servo, 6 vector or 12 U/f axes can be operated on the D445-2 DP/PN and D455-2 DP/PN Control Units via the integrated drive computing performance. The CX32-2 Controller Extension extends the drive computing performance by up to 6 additional servo, 6 vector or 12 U/f axes. This allows the number of axes of a multi-axis system to be increased according to the requirements of the application. If required, several CX32-2 Controller Extensions can be operated on one D4x5-2 Control Unit. Benefits With a width of 25 mm (0.8 in), the CX32-2 Controller Extension requires very little space and is therefore well-suited for use in compact machines. The CX32-2 Controller Extension is connected to the D4x5-2 via DRIVE-CLiQ, so high-performance, isochronous closed-loop control of the drives is possible without the need for additional modules. The communication interfaces on the D4x5-2 remain available for other connections. The addressing of the Controller Extension is independent of the addressing on PROFIBUS/PROFINET. This is advantageous for modular machine concepts. Simple cabling and configuration The "Control operation" signal from an infeed connected to the D4x5-2 is particularly easy to interconnect to the drives of the CX32-2 Controller Extension. The CX32-2 Controller Extension does not require its own CompactFlash card. Data is managed centrally on the CompactFlash card of the D4x5-2 Control Unit. This has the following advantages: - Simple module replacement (no operator action required on the CX32-2, such as memory card replacement) - During firmware upgrades, the CX32-2 Controller Extension is automatically upgraded with the integrated drive of the D4x5-2 Control Unit - Central license handling via the D4x5-2 Example: Group of 12 axes with D4x5-2 and CX32-2 Controller Extension The CX32-2 Controller Extension is connected to the D4x5-2 via DRIVE-CLiQ. In this way, a very compact axis grouping can be implemented, for example, with 12 servo axes. If required, up to five CX32-2 Controller Extensions can be operated on a D445-2 DP/PN or D455-2 DP/PN Control Unit. In principle, a sixth CX32-2 Controller Extension can also be connected. In this case, no drives/drive components can be connected any longer to the integrated drive control of the D4x5-2. All drives must then be operated via the connected Controller Extensions. This can be useful, for example, when implementing distributed, modular machine concepts. Additional drive controls can be implemented with SINAMICS S110/S120 Control Units via PROFIBUS or PROFINET. Note The CX32-2 Controller Extension can only be used with D4x5-2 Control Units. Operation with D4x5 Control Units is not possible. The CX32 Controller Extension should be used for the D435 and D445-1 Control Units (Order No. 6SL3040-0NA00-0AA0). Siemens PM 21 N January 2012 /2

57 Motion Control System D Drive-based Supplementary components CX32-2 Controller Extension Technical specifications Siemens AG 2012 Integrated drive control Max. number of axes for integrated drive control (servo/vector/u/f) 6/6/12 (alternative) Drive control based on SINAMICS S120 CU320-2, firmware version V4.x Communication DRIVE-CLiQ interfaces 4 General technical specifications Supply voltage Rated value 24 V DC Permissible range V Current consumption, typ. 300 ma (Without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ interfaces) Starting current, typ. 1.6 A Power loss, typ. 7 W Permissible ambient temperature Long-term storage C ( F) Transport C ( F) Operation C ( F) Maximum installation altitude 4000 m (13124 ft) above sea level. Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 C (44.6 F) every 1000 m (3281 ft). Permissible relative humidity % (without condensation) Permissible atmospheric pressure hpa Degree of protection acc. to IP20 EN 6052 (IEC 6052) Dimensions (W H D) mm ( in) 230 mm (.06 in) depth with disassembled spacer Weight, approx g (5.73 lb) Digital inputs 6 Input voltage - Rated value 24 V DC - For "1" signal V - For "0" signal V Galvanic isolation Yes, in groups of 6 Current consumption typ. ma at 24 V at 1-signal level Input delay, typ. (hardware) L H: 50 µs H L: 150 µs General technical specifications (continued) Digital inputs/outputs (parameterizable) If used as an input Input voltage The CX32-2 Controller Extension comes with pre-installed spacer. Selection and ordering data 4 (max. 4 as high-speed measuring inputs) - Rated value 24 V DC - For "1" signal V - For "0" signal V Galvanic isolation No Current consumption typ. ma at 24 V at 1-signal level Input delay, typ. (hardware) L H: 5 µs H L: 50 µs Measuring input, reproducibility 5 µs If used as an output Rated load voltage 24 V DC - Permissible range V Galvanic isolation No Current load, max. 500 ma per output Residual current, max. 2 ma Output delay time, typ./max. (hardware, with 48 Ω load) Switching frequency of the outputs, max. L H: 150 µs/400 µs H L: 75 µs/100 µs - With resistive load 100 Hz - With inductive load 2 Hz - With lamp load 11 Hz Short-circuit protection Yes Additional technical specifications Approvals, according to culus and c-tick Description CX32-2 Controller Extension for D445-2 DP/PN and D455-2 DP/PN Order No. 6AU1432-2AA00-0AA0 /30 Siemens PM 21 N January 2012

58 Motion Control System D Drive-based Supplementary components CBE30 Communication Board Overview Technical specifications CBE30 Communication Board Current requirement at 24 V DC 0.25 A Permissible ambient temperature Storage and transport C ( F) Operation C ( F) Weight, approx. 100 g (0.22 lb) Dimensions (W H D) mm ( in) Approvals, according to culus Selection and ordering data Description CBE30 Communication Board for D4x5 Order No. 6FC5312-0FA00-0AA0 Accessories Description Order No. The CBE30 Communication Board allows D4x5 to be connected to a PROFINET IO network. The D4x5 then assumes the function of a PROFINET IO Controller and can perform the following functions: PROFINET IO controller, I-Device (also controller and device simultaneously) 100 Mbit/s full-duplex/autocrossing Supports real-time classes of PROFINET IO: - RT (Real-Time) - IRT (Isochronous Real Time) Integration of distributed I/O as PROFINET IO devices Integration of drives as PROFINET IO devices through PROFIdrive according to the V4 specification Support for standard Ethernet communication, e.g. - for interfacing with SCOUT - for the connection of HMI systems - for communication with any other devices over TCP/IP or UDP communication Integrated 4-port switch with four RJ45 sockets based on the PROFINET ASIC ERTEC400. The optimum topology (line, star, tree) can therefore be configured without additional external switches. RJ45 FastConnect plug connector for Industrial Ethernet/PROFINET 145 cable outlet 1) - 1 pack = 1 unit - 1 pack = 10 units 180 cable outlet - 1 pack = 1 unit - 1 pack = 10 units FastConnect cables for Industrial Ethernet/PROFINET 2) IE FC Standard Cable GP 2x2 IE FC Flexible Cable GP 2x2 IE FC Trailing Cable GP 2x2 IE FC Trailing Cable 2x2 IE FC Marine Cable 2x2 Stripping tool for Industrial Ethernet/PROFINET FastConnect cables IE FC stripping tool 6GK101-1BB30-0AA0 6GK101-1BB30-0AB0 6GK101-1BB10-2AA0 6GK101-1BB10-2AB0 6XV1840-2AH10 6XV1870-2B 6XV1870-2D 6XV1840-3AH10 6XV1840-4AH10 6GK101-1GA00 Integration The CBE30 Communication Board is plugged into the option slot on the D4x5. Note The CBE30 Communication Board can only be used with the D425, D435, and D445-1 Control Units. The Communication Board cannot be operated with the D445-2 DP/PN and D455-2 DP/PN. These Control Units have an onboard PROFINET interface. More information More information about FastConnect cables can be found in Catalog IK PI (Industrial Communication) and the Industry Mall under "Automation technology/industrial Communication/ Industrial Ethernet/...". 1) Preferred type if front cover must be closed. 2) Sold by the meter; max. length 1000 m (3281 ft); minimum order 20 m (65.62 ft). Siemens PM 21 N January 2012 /31

59 Motion Control System D Drive-based Supplementary components TB30 Terminal Board Overview The TB30 Terminal Board supports the addition of digital inputs/digital outputs and analog inputs/analog outputs to the CU320-2 and D4x5/D4x5-2 Control Units. Design The following are located on the TB30 Terminal Board: Power supply for digital inputs/digital outputs 4 digital inputs 4 digital outputs 2 analog inputs 2 analog outputs The TB30 Terminal Board plugs into the option slot on a Control Unit. A shield connection for the signal cable shield is located on the Control Unit. Technical specifications TB30 Terminal Board Power requirement, max A At 24 V DC via Control Unit without taking account of digital outputs Conductor cross-section, max. 2.5 mm 2 Fuse protection, max. 20 A Digital inputs In accordance with IEC Type 1 Voltage V Low level (an open digital input V is interpreted as "low") High level V Current consumption at 24 V DC, typ. 10 ma Delay time of digital inputs 1), approx. -L H 50 µs -H L 100 µs Conductor cross-section, max. 0.5 mm 2 Technical specifications (continued) TB30 Terminal Board Digital outputs Sustained short-circuit strength Voltage 24 V DC Load current per digital output, max. 500 ma Delay time of digital outputs 1), approx. 150 µs Conductor cross-section, max. 0.5 mm 2 Analog inputs Difference Voltage range V (an open analog input is interpreted as 0 V) Internal resistance R i 65 kω Resolution 2) 13 bit + sign Conductor cross-section, max. 0.5 mm 2 Analog outputs Sustained short-circuit strength Voltage range V Load current, max ma Resolution 11 bit + sign Settling time, approx. 200 µs Conductor cross-section, max. 0.5 mm 2 Power loss < 3 W Weight, approx. 0.1 kg (0.22 lb) Approvals, according to culus Selection and ordering data Description TB30 Terminal Board Order No. 6SL3055-0AA00-2TA0 1) The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input is processed. 2) If the analog input is to be operated in the signal processing sense with continuously variable input voltage, the sampling frequency f a = 1/t time slice must be at least twice the value of the highest signal frequency f max. /32 Siemens PM 21 N January 2012

60 Motion Control System D Drive-based Supplementary components TB30 Terminal Board Integration + M + M + + M M X V M M Terminal Board TB30 X481 ± 10 V V X DI 0 M DI 1 M DI 2 M DI 3 M DO 0 DO 1 DO 2 DO 3 AI 0+ AI 0- AI 1+ AI 1- AO 0+ AO V AO 1+ AO Siemens AG 2012 ext. 24 V + - Internal interface to the Control Unit G_D212_EN_00028c Connection example of TB30 Terminal Board Siemens PM 21 N January 2012 /33

61 Motion Control System engineering software SCOUT software package SCOUT V4.2 Overview Overview (continued) The SCOUT engineering system provides several new features with version V4.2. The focus is on an improved connection of the SINAMICS S120 drive system, the completion of the comparison functionality and many usability improvements. Improved connection to SINAMICS S120 The most important innovation in the SCOUT engineering system is the significantly simplified connection to the SINAMICS S120 drive system. Drives and their components are integrated automatically to the greatest possible extent. The connections to the drive objects are simply interconnected, whereby the required message frame generation is performed automatically by the engineering system. Project comparison now also in LAD/FBD and MCC The detail comparison option available when using Structured Text (ST) is now also available in the graphical programming languages LAD/FBD and MCC (Motion Control Chart). This enables the graphical comparison of programs, where the different structures and commands can be recognized through colored highlighting. The comparison function is available for offlineoffline and also for offline-online comparison. Uniform display of lists The display of all lists in the system has now been simplified and adapted to the well-known look and feel of Office applications. The highest possible data security was observed during the implementation. If there are any operation faults (e.g. faulty copy and paste), the system restores the data. In this way, even beginners can become familiar with the engineering software, Simple interconnection of the drive I/O intuitively, quickly and safely. System trace across several motion controllers The so-called system trace feature is available for analysis or system optimization. This enables up to 128 signals from controllers networked via PROFINET to be recorded synchronously. Trace for technology objects With the new TO trace, all events affecting a technology object can be recorded in real-time and displayed in detail in a chronological sequence in the engineering system. New watch tables The new watch tables provide extended functions and diagnostic options. They allow different variables of the project (also different devices) to be collected. The watch tables can be clearly displayed and controlled with current values. Stored control value tables can also be used to perform comprehensive test sequences quickly and easily. Improved diagnostics and troubleshooting Detail comparison with ladder logic (LAD) New features such as the "Trace" in the MCC editor, which make the program sequence visible and understandable, provide greater clarity in diagnostics and troubleshooting. Or meaningful symbols in the tabs of the opened programs that refer to active status or debug functions. Easier to use during programming Greater clarity is provided in the general programming through small additions such as the display of the variable type, display of the current value when there is an online connection and language-dependent comments when the cursor is moved over the code ("tooltips"). Rollout tips provide the user with information on faulty entries or system information that is still missing when working in tables or entry fields. The system-wide effective automatic completion of user entries ("Auto-Complete") with automatic correction of upper/lower case makes editing more efficient and provides an easily readable program code. Benefits Time saving and reduction of faulty entries through automatic generation of the PROFIdrive message frames by the engineering. Comparison function allows the simple comparison of programs. Existing programs can therefore be simply merged. Improved system and error diagnostics through numerous extensions for the test and diagnostic functions within the engineering environment. Quicker and simpler program creation through extended editor functions and easier-to-read programs through the retention of upper and lower cases in the system. /34 Siemens PM 21 N January 2012

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