LI-POLYMER CHARGER/DISCHARGER USER S MANUAL TP-1010C

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1 I-POYMER CHARGER/DISCHARGER USER S MANUA TP-1010C Thunder Power USA 1

2 Operating instruction manual TP-1010C i-polymer Charger/Discharger 1. Features Hi-efficiency digital power system Specially designed for safe i-polymer charge algorithm Backlit CD Balance charge capability(tp balancer required) Individual cell over charge protect capability Provided a data port to communicate to balancer Automatic FAN control Programmable 10 Memory charge parameter settings Programmable various charge settings (Fast Charge /Full charge/storage charge and i-on battery) Discharge cut-off voltage selectable Fast charge algorithm capability 2. Specifications Input power capacity: 11V-15V DC 25Amp at maximum charge rating Charge battery type: ion or i-polymer Charge voltage:10cell / 42V Charge current up to 10Amp Charge Type :CC and CV Charge termination: 5 types selectable Over charge cutoff voltage:4.235v Auto-balance charge current:300ma Imbalance cut-off:0.2v Auto-imbalance-current control active voltage:0.12v Auto-current control reset imbalance voltage:0.01v Discharge voltage:10cell / 42V Discharge power capability: up to 28 Watt Capacity display: mah Timer display: hour Display tolerance:+/- 0.25% Display type: Backlit 2 x16 dot CD Charge power capability: up to 210Watt TP1010C charger face panel assignments 2

3 1:CD SCREEN 2:Cooling 3-FAN: button 4: button 5: button 6:SEbutton 7:OUTPUT 8:DATA PORT 9:Data Cable 10:Input Power CD display abbreviations: CC: Constant current CV: Constant voltage CHG: Charge mode DCH :Discharge mode Cx: Higher voltage Cy: ower voltage C1--C10: cell #1 ---Cell #10 1, Charger Option settings You can select various charge options as shown table. Push and Hold [SE] button for 2seconds the screen appearing as below. Press [SE] button to scroll l down. CD Display CHARGE OPTION FastCharge Discharge Option Cut-Off: 3.3V Function descriptions -Charge option settings Press or select to: Fast charge Storage charge(3.85v top-off) ion 4.1V charge Full charge 95% Full charge 100% Discharge cut-off voltage setting: 3.3V 3.45V 3.6V 3.85V(for storage discharge) 3

4 Cooling Fan Mode Auto Initial Charging TimeOut: 10Min Balancer charging Timeout: 60min Key Tone Mode KetTone ON Full charge Beep Beep 3times Cooling FAN operating mode: Auto or Always ON Auto mode: temperature or total power FAN control Initial charge timeout timer setting Press or to desired time setting. 5 to 30minutes Balancer charge timeout timer setting When balancer detected imbalance 0ver 0.12V, charge current drops to 0.3A. This timer activated maximum time limited balance charging.(refer balance charging) Key Tone On/OFF Full charge beep option Press or to select full charge beep for 3time or 5miniutes. Charge Option Fast Charge SE Push and hold for 2 seconds Discharge option Cut off:3.45v Cooling Fan mode Always ON Initial Charging TimeOut : 10Min Balancer Charging TimeOut: 60Min SE Press [SE] button to scroll down Key Tone Mode Key Tone : ON Push and hold for 2 seconds to Exit Full charge beep Beep 3 times SE 2, Charge The charge setting mode can be selected either memory mode or normal mode. Memory setting mode: Most frequently used 10 charge settings can be stored to M:0 to M:9. Normal setting mode: The charge setting display the last used settings. 4

5 **This mode allows only when the charger power is up at once. The shown below is how to select the buttons are used. [] or [] ipo CHARGE[ M:x] 5CE/S C=5.0A Memory mode ipo charge [Sel] X Cells/S x.00a ipo CHARGE 5CE/S C=5.0A ast used settings (normal mode) Modify charge settings; You can charge settings either memory mode or normal mode. Press [] button, the present variable setting begins flash. Press [] or [] to change desired charge parameters, while flashing. Please see the screen as shown below. Memory Mode Select Memory # M0 to M9 Select Cell count 1 to 10 cell Select Charge current Normal mode Select cell count 1 to 10cells Select charge current Note1: The changes are automatically updated to the present memory #0-to 9 when MEMORY mode selected. Press [] for 2seconds Charge Once begins charge process, following steps are described more detail of the functions. 1, Cell count reconfirm: If balance is not connected, you absolutely need a cell count reconfirm for the safety. This will occur when the voltage is out of the proper voltage range. **Press [] button if cell count is correct. (The display shown below) XX cell selected Charge IF correct Cell count error May cause Fire!! 2, when not using balancer: If screen shows Balancer Checking press [] to skip balancer checking mode. If not pressed the button automatically proceeding next charge step after 30 seconds. 3, Initial charge: This charge mode limited current until the pack voltage equal or higher than 3.7V/cell. The initial charge time is also limited by it s time setting (See option setting) An error message occur when timeout. (Selectable 5 to 30minutes, default:10min.) 4. CC charge (Constant current): At this charge mode, the charge current can be adjustable 0.25A to +125% of the setting current. 5, CV charge (Constant voltage): At this phase the charge voltage should be locked and only the current should be ramp-down to the termination current (See option charge settings) 6, Charge complete: Beep alters 3 times or 5minnutes (See option charger settings) <Charging sequences> 5

6 Voltage error, required cell count confirm Charging If balancer not used, Press [] to skip balancer checking phase. Automatically skip after 30 seconds. Checking xx.xx V Pcak Voltage Checking>>>>>>> Balancer XX cell selected Charge IF correct Cell count error May cause fire Press & hold 2 sec. Proceed charge Balance connected TP210V IM:0.005 Balancer not connected Charge x.00v Initial charging x.xx C-C charge C-V charge 42.00V 5.0A CHG 00000mAh 0:00: V 5.0A CHG 00000mAh 0:00:00 Push [] or [] to adjust current The current adjustable 0.25A to 125% charge setting V 5.0A END mAh 1:05:00 CHG END Next Pack Charge Safety functions if balancer connected while charging 1, Over charge protection: When any cell in the pack voltage over charged to 4.235V, charging will be interrupted and an error message occurs. 2. Imbalance charge current control: If the pack imbalance voltage reaches to 0.12V, the charge rate reduced to 0.3A (It ll only activate at the higher cell voltage reaches 3.85V). If the imbalance voltage not better than 0.03 for given the time setting (see option), a timeout error message occurs. 3. Over Imbalance voltage protection: When the imbalance voltage greater than 0.2V, the charge will interrupted, and an error message displays (please do self balance if low cell voltage is still higher than 3.6V) 4, Cell count comparing with balancer data The charger cell count will be compared with the balancer data information. If the cell count not equal, an error message occurs while charging. (Check cell count setting, charge again) Balancer data display: 6 Push and hold for 2

7 All individual cell conditions will be display as shown below. When pressing [SE] button longer than two seconds while charging, the CD will display the entire individual cell s voltage, the balancer identity and imbalance voltage. If any button no pressed longer 5 seconds the CD display should be reverted. SE Push and hold for 2 seconds to TP-205V Exit Cx: V 10sPK Cy:4 4.00V C1: 4.100V TP210V C2: 4.00V C3: 4.100V TP210V C4: 4.000V C5: 4.100V TP210V C6: 4.000V TP-205 H: 4.100V 5sPk : 4.000V 0.100V C7: 4.100V TP210V C8: 4.000V C9: 4.100V TP210V C10: 4.000V SE Note1: Display not available at the Initial charging. Note2: A Balance data updates every 10 seconds period. Niote3: Charge or discharge and Balancer reading are common used. Discharge 1, Select cell count by pressing [SE] button 2. Select discharge current rate. 3, Press and hold [] for 2seconds Note1: Be sure correct cell counts. Note2: Be sure pack voltage over 3.85V/cell. ipo DISCHARGE X cell//s D=2.0A Checking xx.xxv Pck Voltage xx.xxv xx.xa DCH 00000mAh 0:00:00 xx.xxv xx.xa DND 00000mAh 0:00:00 7

8 (Only discharge allows greater than 3.85V/cell) EXIT Reading Balancer data and other info. 1, Reading balancer data: This function allows to check the balancer data-link (updated every 10 seconds interval time period) 2, Reading INPUT power source voltage and OUTPUT pack total voltage: Pressing by ] button alternately display as shown below. Reading >>>> Balancer Info D=2.0A Note: See balancer data display above INPUT:12.000V OUTPUT:42.00V Error message Code Error Message Description Observations #1 [1] Voltage Error OR Wrong Polarity OUTPUT voltage error or wrong polarity Check pack polarity and cell count. #2 [2] Initial Charging Time Out Initial charging timeout (see option settings) Check pack voltage and cell count. #3 [3] Wrong Cell with Balancer OR Full charged Cell count not equal with balancer Check charge cell count setting #4 [4] Balancer See OverChg to 4.235V w Balancer One or more cell overcharged to 4.235V Do 0.3A balance charge or reduce charge current setting. #5 [5] Balancer See owvoltage 3.3V 4.235V One or more cell over discharged Do Cell balance. #6 [6] Charging Incompleted! Balancer charge timeout. The charge is not completed. Do auto-self balance the pack and charge again. #7 [7] Failure Input Power Input power voltage or capacity error Be sure check voltage 11-15V while charging. The capacity required 25Amp source at 210W charge rating #8 [8] Wrong Cell-count Wrong Cell count Check cell count setting Input Power 8

9 #9 [9] Failure Output circuit Output wire short or connection problems Check output connections. #10 [10] Imbalance Over 0.2V Pack imbalance voltage is over 0.2V Check individual cell voltage. Do 0.3amp balance-charge. SYSTEM FUNCTION MAP Short key IPO Charge [Sel] THUNDER POWER TP1010C V x.y Power ON ong key: push & hold 2sec. IPO Charge [M:6] IPO Charge [M:6] IPO Charge [M:6] IPO Charge [M:6] SE SE IPO Charge 5 Cells/S C= 5.0A IPO Charge 5 Cells/S C= 5.0A IPO Charge 5 Cells/S C= 5.0A IPO Discharge 5 Cells/S D= 2.0A IPO Discharge 5 Cells/S D= 2.0A IPO Discharge 5 Cells/S D= 2.0A IPO Discharge 5 Cells/S D= 2.0A SE Reading>>>>>>>> Balancer Wait data link 205V/210V Cy2: 4.000V 10sPk Cy4: 3.990V C1: 4.000V TP210V C2: 3.990V 10sPk C3: 4.000V TP210V C4: 3.990V 10sPk C5: 4.000V TP210V C6: 3.990V 10sPk C7: 4.000V TP210V C8: 3.990V 10sPk C9: 4.000V TP210V C10: 3.990V 10sPk INPUT: V OUTPUT: V 205 H:4.000V 5sPK :3.990V SE SE Checking V Pack Voltage. Thunder Power batteries 4720W University Ave. as vegas, NV USA 9

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