Installation and Operating Instructions. webremote

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1 Installation and Operating Instructions webremote 02/2012

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3 PSG Plastic Service GmbH 1 Installations- und Bedienungsanleitung webremote Table of Contents 1 Typographical Conventions 2 webremote 2.1 Overview Connections on the Front Panel LED display Block Diagram Overall Dimensions 2.2 Technical Data General Data Power Supply 2.3 Pin assignment RS232/V24 Interface RS422 Interface CAN BUS Interface 0/ Power Supply 24 VDC ETHERNET 10/100 Base T-Connection 2.4 Adapter Line RS232/V24 Interface 0 Connecting Line RJ12-D-SUB RS422 Interface 1 Connecting Line RJ12-D-SUB9 2.5 Configuration of webremote Program Call Selection of interface Program Versions Check, Read and Update Settings Configuration of Settings 3 Operation by WEB Interface 3.1 Start Page 3.2 Login 3.3 Interface Default Settings for CAN2COM 3.4 Components 3.5 Zone Status 3.6 Channel Parameter 3.7 System parameters 3.8 User Administration 3.9 Information 3.10 Log book 3.11 Settings 4 webremote CAN2COM 4.1 Overview Housing Front View with Position of LEDs and Coding Switch LED Display - Interface connection LED display - operating conditions 4.2 Technical Data General technical data CAN- and Micro Controller Components Serial interface Order Information 4.3 Pin assignment CAN interface X

4 2 Chapter 1 Typographical Conventions Serial interface X Hardware Configuration Coding switch Baud rates 4.5 Description of Components CAN-Bus Interface Bit rate Send and Receive Circuit of CAN Interface (Physical Layer) Serial interface X300 (12 pole Combicon, pin) Configuration The RS422 Interface 4.6 Integration 5 Appendix 5.1 Version History

5 PSG Plastic Service GmbH 3 Installations- und Bedienungsanleitung webremote 1 Typographical Conventions Symbols and conventions are used in this document for faster orientation for you. Caution Note Example Reference FAQ Equations With this symbol, references and information are displayed which are decisive for the operation of the device. In case of non-compliance with or inaccurate compliance there can result damage to the device or injuries to persons. The symbol refers to additional information and declarations, which serve for improved understanding. With the symbol, a function is explained by means of an example. With this symbol, information in another document is referred to. Here FAQ (Frequently Asked Questions) are answered. Calculation specifications and examples are represented in this way.

6 4 Chapter 2 webremote 2 webremote webremote is an interface converter Ethernet/RS485 and/or Ethernet/CAN, that integrates all interface capable PSG controller components (from PSGII protocol) in Ethernet and visualizes and/or operates process data and configuration parameters by a Web interface by dynamic HTML pages. Remote maintenance and service by Internet or Intranet, immediate access on all data easy, secure, platform independent. webremote Web Interface (see chapter 3) webremote Software (see chapter 2.5) webremote Hardware (see chapter 2.1) webremote CAN2COM (see chapter 4)

7 PSG Plastic Service GmbH 5 Installations- und Bedienungsanleitung webremote 2.1 Overview Connections on the Front Panel RS232/V24 interface 0 6 pole RJ11 RS422 interface 1 6 pole RJ11 CAN Bus interface 0 9 pole D-SUB CAN Bus interface 1 9 pole D-SUB LED display Fast Ethernet 10/100 Base T 8 pole RJ45 Power Supply 24 VDC 3 pole Combicon Figure 1 Front Panel of webremote LED display RCV LNK RUN CAN Receive Status ETHERNET (receive ETHERNET data) Link Status ETHERNET (connection to server or Hub identified) Local CPU is in status RUN CAN frames are received or sent

8 6 Chapter 2 webremote Block Diagram Figure 2 Block Diagram of webremote Overall Dimensions Figure 3 Overall Dimensions of webremote

9 PSG Plastic Service GmbH 7 Installations- und Bedienungsanleitung webremote 2.2 Technical Data General Data Ambient temperature C Humidity max. 90%, no condensation Plug connectors V24 (6 pole RJ11 socket) RS232/V24 interface 0 RS422 (6 pole RJ11 socket) RS422 interface 1 CAN0 (9 pole D-SUB plug) CAN 0 (ISO11898) CAN1 (9 pole D-SUB plug) CAN 1 (ISO11898) Ethernet 10/100 (8 pole RJ45 socket) - ETHERNET Twisted Pair (IEEE 802.3) Power (3 pole Combicon) power supply 24 V Dimensions Weight 105 x 55 x 184 mm (without connector and top-hat rail adapter) 750 g Power Supply Input voltage 24 V / DC ± 10 % Power consumption 7.2 W Plug connectors 3 pole screw/ plug-in connector in Combicon design 2.3 Pin assignment RS232/V24 Interface 0 V24 Identification Assignment RJ11 +5V 1 TxD 2 RxD 3 RTS 4 CTS 5 GND RS422 Interface 1 RS422 Identification Assignment RJ11 +5V 1 Tx- 2 Rx+ 3 Tx+ 4 Rx- 5 GND 6

10 8 Chapter 2 webremote CAN BUS Interface 0/1 CAN 0 / 1 Identification Assignment D-SUB 9 Reserve 1 CAN-L 2 CAN-GND 3 Reserve 4 Shield 5 CAN-GND 6 CAN-H 7 Reserve 8 Reserve 9 CAN-L,CAN-H CAN-GND Shield Reserved Signal line Basic potential of the local CAN Physical Layers Potential of the connector housing Reserved for future applications Power Supply 24 VDC 24VDC Identification Assignment COMBICON +24VDC 1 PE 2 GND ETHERNET 10/100 Base T-Connection Fast Ethernet Identification Assignment RJ45 TP01 (TxD+) 1 TP02 (TxD-) 2 TP03 (RxD+) 3 TP04 4 TP05 5 TP06 (RxD-) 6 TP07 7 TP08 8

11 PSG Plastic Service GmbH 9 Installations- und Bedienungsanleitung webremote 2.4 Adapter Line RS232/V24 Interface 0 Connecting Line RJ12-D-SUB9 D-SUB socket 9 pole RJ12 (6PC6) 6 pole PC P1 webremote P RS422 Interface 1 Connecting Line RJ12-D-SUB9 D-SUB plug 9 pole RJ12 (6PC6) 6 pole PSG components P1 webremote P2

12 10 Chapter 2 webremote 2.5 Configuration of webremote In the delivery status the actual software is on the webremote. By the PSG homepage the actual webremote remote maintenance software has to be downloaded and installed on PC or Laptop. With this program all necessary settings and updating can be done for the webremote. The program supports the following actions: 1 Check of the installed program versions and readout of the settings of the webremote hardware 2 Configuration of Settings 3 Transfer of new program versions

13 PSG Plastic Service GmbH 11 Installations- und Bedienungsanleitung webremote Program Call Start program webremote. The information window how to connect the adapter line is visible at program start for about 1 minute and, when another COM-Port is selected. The webremote start window is opened See chapter Programmversionen Prüfen, Einstellungen Auslesen und Update See chapter Konfiguration der Einstellungen See chapter Schnittstellenauswahl treffen Display here is described in the single chapters. Display here is described in the single chapters.

14 12 Chapter 2 webremote Selection of interface. In the webremote start window the interface has to be set first. webremote start window Selection of interface. COM1...COM99 By LED display and plain text messages the following status of the interface could be signaled. LED display The interface was connected. Interface is available and could be opened. Interface is opened, a data transfer is active. Interface could not be opened. Plain Text Messages Error GetCommState Settings of the interface could not be read. Error SetCommState Settings of the interface could not be written. Error GetCommTimeouts Interface timeout could not be read. Error SetCommTimeouts Interface timeout could not be written. Error Invalid Handle Interface could not be opened, by the reason that it is not existing or already used by another application. Error SetupComm Error at initializing of interface.

15 PSG Plastic Service GmbH 13 Installations- und Bedienungsanleitung webremote Program Versions Check, Read and Update Settings Directly after program start in the webremote start window under <Versions> only the filed software versions of the programs are displayed by <new>. By the activated button Check the installed program versions and the settings of the webremote hardware could be determined. The program versions determined as newer in the software could be transferred to the webremote hardware by the enabled button Update. webremote start window Readout of the installed program versions and the settings of the webremote hardware activated by button. Is the webremote software not able to start the device automatically new, the following message occurs. In the status display the message occurs, that the check of the installed program versions and the settings is in progress. The check of the installed program versions and the settings was finished correctly.

16 14 Chapter 2 webremote The installed program versions and the current settings are displayed in the webremote start window. Different program versions are highlighted red. The button for comparison of program versions is only enabled, when there are differences between filed (webremote software) and installed (webremote hardware) program versions. The red highlighted program versions are transferred into the webremote hardware after pressing the button. Is the webremote software not able to start the device automatically new, the following message occurs. The process of the transfer of the new program versions could take several minutes. In the status display a bar shows the progress, as well as the remaining time. The transfer of the new program was finished correctly.

17 PSG Plastic Service GmbH 15 Installations- und Bedienungsanleitung webremote Configuration of Settings In the webremote start window the setting for network under <Settings> and the delay time for boot are visible. webremote start window Enter the desired settings under <Settings>. After program start, and/or if differences in settings between webremote software and hardware were found by comparison and/or by manual entry, the button is activated. By pressing the button the changed settings are transferred to the webremote hardware. Is the webremote software not able to start the device automatically new, the following message occurs. In the status display the message occurs, that the transfer of the settings is in progress. The transfer of the settings was finished correctly.

18 16 Chapter 3 Operation by WEB Interface 3 Operation by WEB Interface For operation & visualization a browser (e.g. Microsoft Internet Explorer or Mozilla Firefox) has to be called up. In the address field the IP address, adjusted by webremote (2.5.4 Konfiguration der Einstellungen), has to be entered. The start page PSG webremote is displayed. 3.1 Start Page Interface settings Display of existing components Login of user (without data entry maximal 30 minutes logged in) Logout of user User Administration Information of server version Display of logbook Time and configuration of the Network Settings Display of actual user and his authorization Language (German/English/User defined) Text in the following files: /cflash/web/cgi-bin/german.txt /cflash/web/cgi-bin/english.txt /cflash/web/cgi-bin/custom.txt are stored. As long as no user is logged in (User:/ Level: 0), the user has only reading access.

19 PSG Plastic Service GmbH 17 Installations- und Bedienungsanleitung webremote 3.2 Login The user login is necessary to operate the system. As long as no user is logged in (User:/ Level: 0), the user has only reading access. To operate the system a level of at least 1 is necessary.

20 18 Chapter 3 Operation by WEB Interface 3.3 Interface By the settings the interface from webremote to controller is written (login necessary, at least level 1). Check the specification, correct where necessary and confirm with Save. By the link Check CAN2COM-Modules (login necessary, at least level 1) is checked, whether CAN2COM modules are existing at CAN1 interface. In this case, they were displayed in the column CAN2COM and can be configured. By the link Reset CAN2COM-Modules (login necessary, at least level 1) the displayed CAN2COM modules are deleted from the list.

21 3.3.1 Default Settings for CAN2COM CAN2COM's are delivered with CAN baud rate 250KB by default. PSG Plastic Service GmbH 19 Installations- und Bedienungsanleitung webremote Is the current setting unknown, the CAN2COM modules can be set to Default as follows. De-energize CAN2COM Set address by coding switch (see chapter 4.1.2) LOW=0, HIGH=0 Switch on CAN2COM Set address by coding switch (see chapter 4.1.2) for CAN2COM1 LOW=1, HIGH=0 CAN2COM2 LOW=3, HIGH=0 CAN2COM3 LOW=5, HIGH=0 CAN2COM4 LOW=7, HIGH=0 Are the CAN2COM's in Default status (250kB) and addressed, the can be displayed by the link Check CAN2COM-Modules (login necessary, at least level 1). In the column CAN2COM they connected modules were displayed and can be configured.

22 20 Chapter 3 Operation by WEB Interface 3.4 Components In the display below the available components of the adjusted bus (CAN/PSG-II) are displayed. By the link List is built up new (login necessary, at least level 1) the actual list is deleted and a scan is executed for the whole address range. The following components are supported: ETR46 ETR98C ETR108 DWT108 MKS_08 ETR112 ETR112 EA ETR112net ETR132 I ETR132 II ETR132 II EA ETR132 II VKLG ETR132 II VKLG EA ETR132net ETS132 II ETS132 II EA ETS132 II VKLG/DB ETS132 II VKLG/DB EA ETS132net HR 132 HRD132 If a component is selected out of the list, the view zone status changes and the buttons Load zone status, Load channel parameter, as well as Load system parameter refer to the selected component. Start scan

23 PSG Plastic Service GmbH 21 Installations- und Bedienungsanleitung webremote 3.5 Zone Status By the link << the previous and by the link >> the following zone can be displayed.

24 22 Chapter 3 Operation by WEB Interface 3.6 Channel Parameter The channel parameters are grouped. By the buttons Set points, Control parameter, Current monitoring, Function and Configuration the different pages are called up. 3.7 System parameters The system parameters are displayed on one page with sidewise scroll bars.

25 PSG Plastic Service GmbH 23 Installations- und Bedienungsanleitung webremote 3.8 User Administration The user administration can only be called up by a user with level 9, who is logged in. New users are added by entering a level (0-9), a user and a password in the entry fields and by pressing button Store. Users are removed by deletion of the name of the user in the list and by pressing button Store. A level is a criteria connected with the parameter that indicates the access method of the user whether a user has only reading access or reading and writing access. Parameters User Feasible actions Level 0 Level 0 Only reading. Level 0 Level 1-9 Reading and writing. Level -1 Level 0-9 Reading and writing. Level 1-9 Level 1-9 Reading and writing for matching level and level > level of parameter, e.g. parameter level 3 can only be read by users with level 0-2. By users with level 3-9 the parameter can be read and written. As long as no user is logged in (User:/ Level: 0), the user can change set point and zone status. For a user logged in with level 9 the button is visible on the start page, this button is only for analysis reasons and is only applicable for the software manufacturer.

26 24 Chapter 3 Operation by WEB Interface 3.9 Information Here the current server version as well as the version history are shown Log book The logbook is used for saving communication statistics and user interaction. The logbook can only be switch on and off by a user with level 9.

27 PSG Plastic Service GmbH 25 Installations- und Bedienungsanleitung webremote 3.11 Settings With these settings time as well as network addresses are displayed and can be changed. The settings can only be changed by a user with level 9.

28 26 Chapter 4 webremote CAN2COM 4 webremote CAN2COM The module webremote CAN2COM builds an interface between CAN and a serial RS422 interface. The module can be connected with the webremote hardware by interface CAN1 or by the module CANVTM (see chapter 4.6). Figure 4 Picture of webremote CAN2COM module The ISO compatible CAN interface allows a maximum data transfer rate of 1 MBit/s (max. 35 m cable length). The CAN interface is indirect coupled with other voltage potentials by optical couplers and DC/DC converters. 4.1 Overview Housing The circuit board is placed in a Polyamide housing (UEGM MSTB) of company Phoenix Contact. On the front side is a 12 pole Combicon plug (see chapter 4.3.2) to connect the power supply and the serial interface. Beside are two yellow as well as one red and one green LED. The two rotary switches for manual configuration are on the upper side of the housing. The CAN connection, a 5 pole Combicon plug (see chapter 4.3.1), are on the lower side of the housing. The housing can be snapped to a mounting rail based on EN (DIN rail) by a clip on the rear side Front View with Position of LEDs and Coding Switch Coding switch SW 100 (High) Coding switch SW 100 (High) LED TxD (yellow) LED RxD (yellow) LED 1 (red) LED 2 (green) Figure 5 Position of LEDs and coding switch

29 PSG Plastic Service GmbH 27 Installations- und Bedienungsanleitung webremote LED Display - Interface connection Possible status of the interface connection signalized by the two yellow LEDs are described in the following table. LED Name Color Status of refulgence TxD LED TxD yellow OFF lighting RxD LED RxD yellow OFF lighting Meaning No TxD signals are sent TxD signals are sent No RxD signals are received RxD signals are received The red and the green status LED are described in the following table. LED Name Color Error LED1 Red Stat / Run LED 2 Green LED display - operating conditions The operation status of the module is signalized by a green and a red LED. The possible displays are described in the following table. Stat/Run / LED 2 Error / LED 1 green red Status of refulgence of LEDs Status of CAN Modules lighting OFF Status of module OK, module works with the parameters stored in EEPROM Flashing 250 ms Flashing 50 ms Status of module OK, module works with the Default parameters, because data in EEPROM is wrong or deleted. Flashing 40 ms Flashing 40 ms Current CAN-Bus fault Flashing 50 ms Flashing 250 ms The module has detected a temporary CAN-Bus error, that is no longer active OFF lighting all functions of the module are out of service Micro Controller C505 does not work or an internal error has occurred. Please refer to the service

30 28 Chapter 4 webremote CAN2COM 4.2 Technical Data General technical data Supply voltage Plug connectors Temperature range Humidity Dimensions of housing Weight Permissible voltage range: V/DC Current consumption (at 20 C): typ. 40 ma X300 (Combicon model serial interface,12 pole MSTB 2.5/12-ST-08) - power supply X200 (Combicon model, 5 pole MSTB2.5/5-5.08) - CAN interface C ambient temperature For webremote CAN2COM-T: C extended temperature range Max. 90%, no condensation Width: 25 mm, length: 88 mm, depth: 85 mm (dimensions including DIN rail brackets and plug overhang) Ca. 85 g CAN- and Micro Controller Components CAN interface Baud rate Micro Controller EEPROM LED display Physical Layer based on ISO 11898, indirect coupled Programmable from 100 kbit/s to 1 MBit/s C505, OTP I²C-EEPROM for storage of parameters Four LEDs for status display of Micro Controller Serial interface Controller Buffering of serial data Interface Baud Rate C505 Per 256 Byte in Tx- and in Rx- direction RS422 RS422: max kbit/s Order Information Type Characteristics Order number webremote CAN2COM CAN-to-Serial Serial interface RS422 Power supply 10 VDC...30 VDC Temperature range: C

31 PSG Plastic Service GmbH 29 Installations- und Bedienungsanleitung webremote 4.3 Pin assignment Serial interface X300 CAN interface X200 Figure 6 Position of plug X200 and X CAN interface X200 The CAN connection is on the rear side of the housing. As connectors are 5 pole Combicon plug (pins) MSTB2.5/ from company Phoenix are used. Pin 3 and 5 not assigned. Identification Pin assignment n.c. 5 CAN_H 4 n.c. 3 CAN_L 2 CAN_GND 1 CAN-L,CAN-H CAN-GND Signal line Basic potential of the local CAN Physical Layers D-SUB plug 9 pole 5 pole Combicon plug Figure 7 Adapter line 5 pole Combicon to 9 pole D-SUB

32 30 Chapter 4 webremote CAN2COM Serial interface X300 On the front side is a 12 pole Combicon plug (MSTBT 2.5/12-ST-5.08) to connect the power supply and the serial interface. Identification Pin assignment GND 12 Rx+ 11 GND 10 GND 9 GND 8 Rx- 7 GND 6 Tx- 5 n.c. 4 Tx GND Hardware Configuration Coding switch The rotary switch for the manual configuration is on the upper side of the housing (see chapter 4.1.2). Coding switch SW 101 (High) Coding switch SW 100 (High) CAN2COM module CAN2COM module CAN2COM module CAN2COM module Baud rates Bit rate Typical values of achievable line length l max Minimal achievable line length l min [m] [kbit/s] [m] The specifications in the table are based on the limit values of the bit timing of the CAN protocol, the runtime of the local CAN interface and the runtime of the cable. The runtime of the cable is cables is assumed to 5.5 ns/m. In these specifications further influences e.g. missing terminating resistors, the specific resistance, the geometry of the cable or external perturbation at transfer are not included!

33 PSG Plastic Service GmbH 31 Installations- und Bedienungsanleitung webremote 4.5 Description of Components CAN-Bus Interface Bit rate The transfer rate can be varied between 100 KBit/s to 1.0 MBit/s Send and Receive Circuit of CAN Interface (Physical Layer) The webremote CAN2COM module is equipped with a CAN interface based on ISO The connection of the bus line is done by 5 pole Combicon plug. The power supply of the CAN-Bus is indirect coupled from the supplied 24V supply and the Micro Controller. The indirect coupling of signals to CAN-Bus is done by optical couplers Serial interface X300 (12 pole Combicon, pin) Configuration The physical interface of the serial interface is configured as RS422 interface. The maximum available bit rate is limited by the circuit of the physical interface. The following bit rate is available: Physical Interface RS422 Bit rate Max. ca. 125 kbit/s The RS422 Interface CAN2COM PSG components Pin numbers of 12 pole MSTB socket Pin number of 9 pole D-SUB plug

34 32 Chapter 4 webremote CAN2COM 4.6 Integration HTML-Browser WinKonVis Ethernet RS485 CAN-BUS ETR108 ETR108 webremote CAN-VTM RS485 ETR108 CAN-BUS webremote CAN-COM LOW=1 ETR108 ETR108 RS485 ETR108 CAN-BUS webremote CAN-COM LOW=2 ETR108 ETR108 RS485 ETR108 CAN-BUS webremote CAN-COM LOW=3 RS485 ETR108 ETR108 ETR108 CAN-BUS webremote CAN-COM LOW=4 ETR108 ETR108 ETR108

35 PSG Plastic Service GmbH 33 Installations- und Bedienungsanleitung webremote 5 Appendix 5.1 Version History Version Date Changes /24/2012 In detail, the following amendments were made: CAN2COM Default setting /18/2010 Amendment of operating instructions webremote Version V In detail, the following amendments were made: Update of program procedures, graphics Version 3-digit /03/2006 Dialog procedures updated, correction of typing errors /17/2006 New layout PSG Plastic Service GmbH Pirnaer Strasse Mannheim Germany Tel Fax info@psg-online.de

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