TMC4500 DB. HEAVY-DUTY CUTTING SYSTEM Superior Technology, Multiple Processes, Contour Beveling, and 4 Drilling

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1 TMC4500 DB HEAVY-DUTY CUTTING SYSTEM Superior Technology, Multiple Processes, Contour Beveling, and 4 Drilling

2 THE TMC4500 DB IS THE DEPENDABLE WORKHORSE WITH SUPERIOR I F Back end of machine L H B C J

3 PERFORMANCE GLOBAL CONTROL PLUS Easy-to-use, feature rich, operator interface. Our Global Control Plus stands out among the competitions. With a compact touch screen you can access the process data base which makes every operator an expert. Virtual Service puts applications and service help one push button away. Its Messer s standard for reliability and high performance. A B A STEEL WELDED BEAMS Welded steel front and rear beams of various cross sections to provide greater stability for all processes. E G Back end of machine D C LINEAR WAYS Precision linear ways with ball runner blocks in the Y-Axis. K DRIVES Powerful, precise 6 HP drive for the X and Y-Axis, provide smooth accurate motion for excellent cut quality and accuracy. D

4 E GLOBAL INFINITY ROTATOR Unique compound skew control of A-Axis and C-Axis automatically positions the torch. Cut edges of +45 through -45 are achieved. Automatic torch height control via arc voltage. Square corners are achieved utilizing custom looping routines. Bevel angle change-on-the-fly (BACF) is available to generate transition angular edges. (Optional) HH OL200 AND PL -1 LIFTERS The OL-Series Oxyfuel and PL-1 lifters are designed to provide a smooth and rigid platform for vertical cutting minimizing non-productive time. Built-in automatic wear compensation in the PL-1 ensures constant cut quality for the entire life of the electrode. K SLAGGER TABLE AND BLADE Heavy duty zone and ducted table with push-button automatic cleaning allows spend more time cutting and less time cleaning. Slagger Blade shown pushing slag in the Slag Bucket. (Optional). F OMNIFLOW Operators concentrate on cutting and not on costly torch setup and adjustments. Internal database make novice operators an expert in minutes. Less scrap and set-up time, means more profit. (Optional) I 4 DRILL AND 24 POSITION ROTARY TOOL CHANGER Featuring a CAT 50 Spindle. Max drill diameter is 4 max tapping to 1 1/2 diameter, the tool changer itself holds 24 tools. (Optional) G ALFA OXYFUEL TORCH SYSTEM Fast Oxyfuel cutting with integrated height sensing and ignition. No probes to burn up or external ignitors to foul. Coupled with our OL-Series lifter designed for harsh environment allow more time cutting and less time on set-up. (Optional) J X-AXIS RAIL SYSTEM Oversized floor mounted rail provides a ridged foundation for smooth stable machine motion. Fast, accurate installation provided with Messer s exclusive precision leveling and alignment pads. L VIDEO CAMERAS The on-board video camera feature can be used by the operator as both an alignment tool and to monitor the cutting process. The image is conveniently displayed on the 15 color screen of the Global Control Plus. Video cameras available digital or manual plate alignment. (Optional) MARKERS Various marking techniques including: Plasma, Air Scribe, Pneumatic Punch, Zinc Powder, Ink Jet, and Telesis Pin Stamp. (Optional)

5 THE TMC4500 DB Messer Cutting Systems TMC4500 DB heavy-duty dual box-beam constructed gantry cutting machine, it is built to perform in rigorous production environments. Finite Element Analysis (FEA) design methods assure the TMC is up to the task of cutting with multiple Plasma and Oxyfuel torches. Torch options include vertical torches, triple TMC4500 DB MODELS MEASUREMENTS Model A Max Table Width B Machine Rail Gauge C Machine Min. Profile D Min. Machine Clearance E Min. Overall Machine Clearance TMC TMC TMC TMC TMC TMC TMC TMC TCM torch Oxyfuel beveling, and Plasma beveling with the unique compound skew rotator. The TMC4500 DB can utilize conventional Plasma, precision Plasma, Oxyfuel, and drilling capability up to 4 diameter holes plus a wide variety of marking techniques. This durable heavy-duty workhorse has proven its dependability in the demanding surroundings of shipyards, service centers, contract shops, and OEM manufacturers. Operator Convenience Plasma and Oxyfuel gas controls located in Global Control Plus Oxyfuel auto pierce control Twenty home positions for multiple start points Lost cut recovery - reposition to any pierce point All auxiliary functions located at operator station Operator station may be on left or right side as control console swivels and tilts on slide rail for easy viewing Optional riding platform for the operator A B C D E Powerful, smooth, accurate motion yields high quality cut parts X and Y Axis: Dual 6 HP AC digital drives move the massive gantry effortlessly with consistent performance. The large diameter pinions provide smooth, reliable motion in the X and Y-Axis. Near zero backlash engagement of the precision gearboxes combined with fast acceleration ensures repeatable, accurate axis positioning. X-Axis: 115 pound/yd. crane rail and 1.25 wide rack insure a stable base and a sturdy transmission to move the robust structure. Y-Axis: 1.0 wide rack powers the sturdy carriages along linear ways providing easy, smooth motion.

6 STANDARD AND OPTIONAL FEATURES STANDARD FEATURES Cutting widths from 12 ft. to 28 ft. Cutting lengths up to 200 ft. Heavy duty, machined 115 lb./ yd. crane rail for X-Axis motion Welded steel end trucks with precision machined mating surfaces and tolerances of.002 maintained Dual massive gantry process beams provide superior bending, and torsional strength for any tool combination selected Precision linear Y-Axis way system with wide spacing to provide rigid support of any process tool Global Control Plus, Windows based with easy to use operator interface Control slide mount system with optional glare curtain Virtual Service TM remote consultation and diagnostics Positioning speeds up to 1,400 ipm Machine motion accuracy ± in 72 travel with.010 repeatability measured with a laser interferometer Machine service power track in both X and Y-Axis Messers high speed programmable lifters (880 ipm Plasma, 150 ipm Oxyfuel) Designed and manufactured in the USA to machine tool and ISO standards UL available OPTIONAL FEATURES Precision Plasma up to 800 amps Infinity, Delta e or Manual Plasma Bevel Units Triple Torch Oxyfuel Bevel Unit DAF/L Turbo Flame TM or ALFA Oxyfuel torches Advanced Oxyfuel technology with Omniflow automated gas regulation system Auto torch spacing with programmable torch selection OL Series and PL-1 Lifters with SureStop Collision Sensor Torch ignitor, and automatic height control for Oxyfuel systems Various plate markers: Plasma, Air Scribe, Pneumatic Punch, Zinc Powder, Ink Jet and Telesis Pin Stamp Digital and Manual Plate Alignment Video Cameras Laser Pointer Global Reporter Programming and nesting software Drilling up to 4 diameter, and tapping up to 1 1/2 diameter Operators glare curtain Photo Eye E-Stop Plasma Air Booster Rotary rail cleaners with rack air purge Operators riding platform Zoned exhaust tables, including self-cleaning Slagger Messer dust collection system Exhaust ducting Material handling systems Sentry Service preventative maintenance program Messer Cutting Systems reserves the right to make changes in equipment or specifications at any time without notice. Windows is a registered trademark of Microsoft Corporation. Slagger is a registered trademark of Missouri Valley Steel, a division of Owen Industries Messer Cutting Systems Messer Cutting Systems, Inc. W141 N9427 Fountain Boulevard Menomonee Falls, WI Tel Fax sales@messercutting.com Español

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