ControlLogix EtherNet/IP Bridge Module

Transcription

1 Installation Instructions ControlLogix EtherNet/IP Bridge Module Catalog Number 1756-ENBT Use this document as a guide to install the module. Note that this document describes hardware installation only. For configuration information, refer to the EtherNet/IP Modules User Manual, publication number ENET-UM001, available online at The following table lists the contents of this document and where to find specific information. Topic See Page Important User InformationI 2 Identify Module Components 7 Prepare the Chassis for Module Installation 8 Determine Module Slot Location 9 Install the Module in the Chassis 10 Remove or Replace the Module (when applicable) 11 Install or Remove the Module Under Power 12 Wire the Ethernet Connector 13 Connect the Module to the EtherNet/IP Network 13 Apply Chassis Power 15 Check Power Supply and Module Status 15 Troubleshoot the Module 16 Where to Find Information on Configuring the Module 17 Specifications 18 Publication 1756-IN019C-EN-P - November 2004

2 2 ControlLogix EtherNet/IP Bridge Module I Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited. Throughout this manual, when necessary we use notes to make you aware of safety considerations. WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. IMPORTANT ATTENTION SHOCK HAZARD Identifies information that is critical for successful application and understanding of the product. Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you: identify a hazard avoid a hazard recognize the consequence Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present. BURN HAZARD Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be dangerous temperatures. Publication 1756-IN019C-EN-P - November 2004

3 ControlLogix EtherNet/IP Bridge Module 3 Environment and Enclosure ATTENTION This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication ), at altitudes up to 2000 meters without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance. This equipment is supplied as "open type" equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications. NOTE: See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication ("Industrial Automation Wiring and Grounding Guidelines"), for additional installation requirements pertaining to this equipment. Prevent Electrostatic Discharge ATTENTION This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment: Touch a grounded object to discharge potential static. Wear an approved grounding wriststrap. Do not touch connectors or pins on component boards. Do not touch circuit components inside the equipment. If available, use a static-safe workstation. When not in use, store the equipment in appropriate static-safe packaging. Publication 1756-IN019C-EN-P - November 2004

4 4 ControlLogix EtherNet/IP Bridge Module Removal and Insertion Under Power WARNING When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation. European Hazardous Location Approval If you install the module in a European Zone 2 location, consider: European Zone 2 Certification (The following applies when the product bears the EEx Marking) This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC. The LCIE (Laboratoire Central des Industries Electriques) certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive. The examination and test results are recorded in confidential report No Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN IMPORTANT When using this product, also consider the following: This equipment is not resistant to sunlight or other sources of UV radiation. The secondary of a current transformer shall not be open-circuited when applied in Class I, Zone 2 environments. Equipment of lesser Enclosure Type Rating must be installed in an enclosure providing at least IP54 protection when applied in Class I, Zone 2 environments. This equipment shall be used within its specified ratings defined by Allen-Bradley. Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40% when applied in Class I, Zone 2 environments. Publication 1756-IN019C-EN-P - November 2004

5 North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations: Products marked CL I, DIV 2, GP A, B, C, D are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest T number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation. ControlLogix EtherNet/IP Bridge Module 5 Informations sur l utilisation de cet équipement en environnements dangereux: Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l installation. Publication 1756-IN019C-EN-P - November 2004

6 6 ControlLogix EtherNet/IP Bridge Module The following information applies when operating this equipment in hazardous locations: WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous. Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product. Substitution of components may impair suitability for Class I, Division 2. If this product contains batteries, they must only be changed in an area known to be nonhazardous. Informations sur l utilisation de cet équipement en environnements dangereux: AVERTISSEMENT RISQUE D EXPLOSION Couper le courant ou s assurer que l environnement est classé non dangereux avant de débrancher l'équipement. Couper le courant ou s'assurer que l environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit. La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2. S assurer que l environnement est classé non dangereux avant de changer les piles. Publication 1756-IN019C-EN-P - November 2004

7 Identify Module Components ControlLogix EtherNet/IP Bridge Module 7 Use the following figure to identify the external features of the module. Front View Side View Backplane Connector Front Panel LINK NET OK RJ45 Cable Connector located on underside of module MAC ID Label (Inside) Bottom View Backplane Connector M Front of Module Publication 1756-IN019C-EN-P - November 2004

8 8 ControlLogix EtherNet/IP Bridge Module Prepare the Chassis for Module Installation Before you install the module, you must install and connect a ControlLogix chassis and power supply. Power Supply 1756-A4 Chassis M For information on installing these products, refer to the publications listed below. Chassis Type Chassis Installation Power Supply Power Supply Installation Series B: 1756-A4, -A7, -A10, -A13 Pub. No IN PA72/B 1756-PB72/B Pub. No PA75/A 1756-PB75/A Pub. No Publication 1756-IN019C-EN-P - November 2004

9 Determine Module Slot Location ControlLogix EtherNet/IP Bridge Module 9 You can install the module in any slot in the ControlLogix chassis. You can also install multiple 1756-ENBT modules in the same chassis. The figure below shows chassis slot numbering in a 4-slot chassis. Slot 0 is the first slot and is always the leftmost slot in the rack (the first slot to the right of the power supply). Slot 0 Slot 2 Power Supply Slot 1 Slot 3 Chassis Publication 1756-IN019C-EN-P - November 2004

10 10 ControlLogix EtherNet/IP Bridge Module Install the Module in the Chassis 1 Align the circuit board with top and bottom guides in the chassis. Circuit Board M 2 Slide the module into the chassis. Make sure the module backplane connector properly connects to the chassis backplane. 3 The module is properly installed when it is flush with the power supply or other installed modules M Publication 1756-IN019C-EN-P - November 2004

11 ControlLogix EtherNet/IP Bridge Module 11 Remove or Replace the Module (when applicable) 1 Push on upper and lower module tabs to disengage them M M Slide module out of chassis. IMPORTANT If you are replacing an existing module with an identical one, and you want to resume identical system operation, you must install the new module in the same slot. Publication 1756-IN019C-EN-P - November 2004

12 12 ControlLogix EtherNet/IP Bridge Module Install or Remove the Module Under Power This module is designed to be installed or removed while chassis power is applied. WARNING When you insert or remove a module while backplane power is on, an electrical arc may occur. An electrical arc can cause personal injury or property damage by: sending an erroneous signal to your system s field device causing unintended machine motion or loss of process control causing an explosion in a hazardous environment Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation. Publication 1756-IN019C-EN-P - November 2004

13 Wire the Ethernet Connector ControlLogix EtherNet/IP Bridge Module 13 Use an RJ45 connector to connect to the EtherNet/IP network. Wire the connector according to the following illustration: NC NC RD NC NC RD TD TD+ 8 1 RJ 45 For detailed EtherNet/IP connection information, see the EtherNet/IP Media Planning and Installation Guide, publication number ENET-IN001. Connect the Module to the EtherNet/IP Network WARNING If you connect or disconnect the Ethernet cable with power applied to this module or any device on the network, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Publication 1756-IN019C-EN-P - November 2004

14 14 ControlLogix EtherNet/IP Bridge Module Attach the RJ45 connector to the Ethernet port on the bottom of the module as shown below: OR M IMPORTANT We recommend connecting the module to the network via a 100MB Ethernet switch, which will reduce collisions and lost packets and increase network bandwidth. For detailed EtherNet/IP connection information, see the following publications: EtherNet/IP Performance and Application Guide, publication ENET-AP001 EtherNet/IP Media Planning and Installation Guide, publication ENET-IN001 Publication 1756-IN019C-EN-P - November 2004

15 ControlLogix EtherNet/IP Bridge Module 15 Apply Chassis Power M Check Power Supply and Module Status Check the LED indicators and alphanumeric display to determine if the power supply and module are operating properly. Alphanumeric Display LINK NET OK Power Supply indicator is GREEN M LINK NET OK indicator is red during self-test, then green. The alphanumeric display should cycle through the following states: TEST - PASS - OK - REV x.x, where x.x is the module s firmware revision. The display then alternates between OK and the module s EtherNet/IP address. Publication 1756-IN019C-EN-P - November 2004

16 16 ControlLogix EtherNet/IP Bridge Module Troubleshoot the Module If the alphanumeric display and LED indicators do not sequence through the expected states refer to the following troubleshooting tables. The three bi-color (red/green) LED status indicators on the 1756-ENBT module provide diagnostic information about the module and its connections to the network. NET (Network) Status Indicator The Network Status LED provides the following information: State Status Description Off Not Powered, No IP Address Module is not powered, or does not have an IP address. Verify there is chassis power and the module is completely inserted into the chassis and backplane. Make sure the module has been configured. Flashing Green No Connections Module has obtained an IP address, but has no established connections. Green CIP Connections Module has an IP address and at least one established connection. Flashing Red Connection Timeout One or more of the connections in which the module is the target has timed out. Red Duplicate IP Address Module has detected that its IP address is already in use. Assign a unique IP address to the module. Publication 1756-IN019C-EN-P - November 2004

17 ControlLogix EtherNet/IP Bridge Module 17 Link Status Indicator The Link Status LED provides the following information: State Status Description Off No data transmission Module is not ready to communicate. Green Ready Module is ready to communicate. Flashing Green Data transmission in progress Module is communicating over the network. OK Status Indicator The OK Status LED provides the following module information: State Status Description Off No Power Module does not have 24V DC power. Verify there is chassis power and the module is completely inserted into chassis and backplane. Flashing Green Standby Module is not configured. Green Operational Module is operating correctly. Flashing Red Minor Fault A recoverable fault has been detected. This could be caused by an error in the configuration. Red Major Fault An unrecoverable fault has been detected. Recycle power to the module. If this does not clear the fault, replace the module. Flashing Red and Green Self Test Module performing power-up self-test. Where to Find Information on Configuring the Module To configure your module, refer to the configuration chapter of your EtherNet/IP Modules User Manual, publication number ENET-UM001, available online at Publication 1756-IN019C-EN-P - November 2004

18 18 ControlLogix EtherNet/IP Bridge Module Specifications Module Location Backplane Current (ma) at 5V.1V dc Backplane Current (ma) at 24V Isolation Voltage, Continuous Any slot in the ControlLogix chassis 700mA 3mA Power Dissipation, Max. 3.65W Conductors Wire Size Category Ethernet Connector RJ45 Cat. 5 User Manual ENET-UM001 Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Vibration Shock, Operating 30V Tested to 707V dc for 60 seconds compliant - shielded or unshielded twisted pair 2 1 IEC (Test Ad, Operating Cold), IEC (Test Bd, Operating Dry Heat), IEC (Test Nb, Operating Thermal Shock): 0 to 60 C (32 to 140 F) IEC (Test Ab, Un-packaged Non-operating Cold), IEC (Test Bb, Un-packaged Non-operating Dry Heat), IEC (Test Na, Un-packaged Non-operating Thermal Shock): 40 to 85 C ( 40 to 185 F) IEC (Test Db, Un-packaged Non-operating Damp Heat): 5 to 95% non-condensing IEC (Test Fc, Operating): Hz IEC (Test Ea, Unpackaged shock): 30g Publication 1756-IN019C-EN-P - November 2004

19 ControlLogix EtherNet/IP Bridge Module 19 Shock, Non-operating IEC (Test Ea, Unpackaged shock): 50g Emissions CISPR 11: Group 1, Class A ESD Immunity IEC : 6kV contact discharges 8kV air discharges Radiated RF Immunity IEC : 10V/m with 1kHz sine-wave 80%AM from 30MHz to 2000MHz 10V/m with 200Hz 50% Pulse 100%AM at 900Mhz 10V/m with 200Hz 50% Pulse 100%AM at 1890Mhz EFT/B Immunity IEC : ±2kV at 5kHz on communications ports Surge Transient Immunity Conducted RF Immunity Enclosure Type Rating IEC : ±2kV line-earth(cm) on communications ports IEC : 10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz None (open-style) Publication 1756-IN019C-EN-P - November 2004

20 Certifications 2 (when product is marked) UL UL Listed Industrial Control Equipment CSA CSA Certified Process Control Equipment CSA CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations FM FM Approved Equipment for use in Class I Division 2 Group A,B,C,D Hazardous Locations CE European Union 89/336/EEC EMC Directive, compliant with: EN ; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN ; Industrial Immunity EN ; Industrial Emissions C-Tick Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions EEx European Union 94/9/EEC ATEX Directive, compliant with: EN 50021; Potentially Explosive Atmospheres, Protection n (Zone 2) EtherNet/IP ODVA conformance tested to EtherNet/IP specifications 1 Use this Conductor Category information for planning conductor routing. Refer to publication , Industrial Automation Wiring and Grounding Guidelines. 2 See the Product Certification link at for Declarations of Conformity, Certificates, and other certification details. Allen-Bradley and ControlLogix are trademarks of Rockwell Automation. Ethernet is a trademark of Digital Equipment Corporation, Intel, and Xerox Corporation. Publication 1756-IN019C-EN-P - November 2004 PN Supersedes Publication 1756-IN019B-EN-P - August 2001 Copyright 2004 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

21 Installation Instructions ControlLogix DC ( V) Input Module Catalog Number 1756-IB16 To: See page: Obtain a User Manual 1 Identify the Module Components 6 Note the Power Requirements 6 Install the Module 7 Key the Module and Removable Terminal Block/Interface Module 8 Wire the Module 10 Assemble the Removable Terminal Block and the Housing 11 Install the Removable Terminal Block onto the Module 11 Check the Indicators 12 Remove the Removable Terminal Block from the Module 13 Remove the Module 13 See Specifications 14 Obtain a User Manual This product also has a user manual (pub. no UM058). To view it, visit or To purchase a manual, you can: contact your distributor or Rockwell Automation representative visit and place an order call (USA/Canada) or (outside USA/Canada) Publication 1756-IN031D-EN-P - February 2003

22 2 ControlLogix DC ( V) Input Module Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products. Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication. Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Rockwell Automation office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication. Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited. Throughout this publication, notes may be used to make you aware of safety considerations. The following annotations and their accompanying statements help you to identify a potential hazard, avoid a potential hazard, and recognize the consequences of a potential hazard: WARNING! Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION! IMPORTANT Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Identifies information that is critical for successful application and understanding of the product. ControlLogix is a trademark of Rockwell Automation, Inc. Publication 1756-IN031D-EN-P - February 2003

23 ControlLogix DC ( V) Input Module 3 Environment and Enclosure ATTENTION! This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication ), at altitudes up to 2000 meters without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance. This equipment is supplied as "open type" equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications. See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication ("Industrial Automation Wiring and Grounding Guidelines"), for additional installation requirements pertaining to this equipment. Prevent Electrostatic Discharge ATTENTION! This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment: Touch a grounded object to discharge potential static. Wear an approved grounding wriststrap. Do not touch connectors or pins on component boards. Do not touch circuit components inside the equipment. If available, use a static-safe workstation. When not in use, store the equipment in appropriate static-safe packaging. Publication 1756-IN031D-EN-P - February 2003

24 4 ControlLogix DC ( V) Input Module Removal and Insertion Under Power WARNING! When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation. European Zone 2 Use If you install the module in a European Zone 2 location, consider: European Zone 2 Certification This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC. The LCIE (Laboratoire Central des Industries Electriques) certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive. The examination and test results are recorded in confidential report No Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN (1999). Publication 1756-IN031D-EN-P - February 2003

25 ControlLogix DC ( V) Input Module 5 IMPORTANT When using this product, also consider the following: This equipment is not resistant to sunlight or other sources of UV radiation. The secondary of a current transformer shall not be open-circuited when applied in Class I, Zone 2 environments. Equipment of lesser Enclosure Type Rating must be installed in an enclosure providing at least IP54 protection when applied in Class I, Zone 2 environments. This equipment shall be used within its specified ratings defined by Allen-Bradley. Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40% when applied in Class I, Zone 2 environments. Publication 1756-IN031D-EN-P - February 2003

26 6 ControlLogix DC ( V) Input Module Identify the Module Components You received the following components with your order: 1756-IB16 module Removable Terminal Block (RTB) door label If you did not receive these components, contact your local distributor Rockwell Automation sales office. This module mounts in a 1756 chassis and uses a separately-ordered RTB or a Bulletin 1492 Interface Module (IFM) (1) to connect all field-side wiring. This module uses one of the following RTBs: 1756-TBNH 20 position NEMA RTB 1756-TBSH 20 position Spring Clamp RTB Use an extended-depth cover (1756-TBE) for applications with heavy gauge wiring or requiring additional routing space. When using an IFM, consult the documentation that came with it to connect wiring. IMPORTANT Before you install your module, you should: install and ground a 1756 chassis and power supply. order and receive an RTB or IFM, and its components, for your application. Note the Power Requirements This module receives power from the 1756 chasis power supply and requires 2 sources of power from the backplane: 100mA at 5.1Vdc 2mA at 24V dc Add this current/power value (0.56W) to the requirements of all other modules in the chassis to prevent overloading the power supply. (1) The Bulletin 1492 IFM may not be used in any application that requires agency certification of the ControlLogix system. Use of the IFM violates the UL, CSA and FM certifications of this product. Publication 1756-IN031D-EN-P - February 2003

27 Install the Module ControlLogix DC ( V) Input Module 7 You can install or remove the module while chassis power is applied. WARNING! When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. 1. Align the circuit board with the top and bottom chassis guides. Printed Circuit Board M 2. Slide the module into the chassis until the module locking tabs click. Locking tab M Publication 1756-IN031D-EN-P - February 2003

28 8 ControlLogix DC ( V) Input Module Key the Module and Removable Terminal Block/Interface Module Use the wedge-shaped keying tabs and U-shaped keying bands to prevent connecting the wrong wires to your module. Key positions on the module that correspond to unkeyed positions on the RTB. For example, if you key the first position on the module, leave the first position on the RTB unkeyed. 1. To key the module, insert the U-shaped band, as shown. U-shape d bands M 2. Push the band until it snaps in place. 3. To key the RTB or IFM, insert the wedge-shaped tab with rounded edge first, as shown. Wedge-shaped tab M 4. Push the tab until it stops. Reposition the tabs to rekey future module applications. Publication 1756-IN031D-EN-P - February 2003

29 Wire the Removable Terminal Block ControlLogix DC ( V) Input Module 9 Wire the RTB with a 5/16 inch (8mm) maximum flat-bladed screwdriver before installing it onto the module. WARNING! When you connect or disconnect the Removable Terminal Block (RTB) with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations. Make sure that power is removed or the area is nonhazardous before proceeding. Spring Clamp RTB 1. Strip 7/16 inch (11mm) maximum length of wire. 2. Insert the screwdriver into the inner hole of the RTB. NEMA Screw RTB 1. Strip 5/16 inch (8mm) maximum length of wire. 2. Turn the terminal screw counterclockwise. 3. Wrap wire around the terminal. 4. Turn the terminal screw clockwise. 3. Insert the wire into the open terminal and remove the screwdriver M Publication 1756-IN031D-EN-P - February 2003

30 10 ControlLogix DC ( V) Input Module Wire the Module You can only connect wiring to your module through an RTB or IFM. The example below shows how to wire the module IB16 Group 0 Daisy chain to other RTBs IN-1 IN-3 IN-5 IN IN-0 IN-2 IN-4 IN-6 Group 0 GND GND-0 IN-9 IN IN-8 IN-10 Group 1 IN IN-12 Group 1 IN-15 GND IN-14 GND-1 + DC COM M NOTES: 1. All terminals with the same name are connected together on the module. For example, DC COM can be connected to either terminal marked GND When you daisy chain from a group to another RTB, always connect the daisy chain as shown above. Do not connect more than 2 wires to any single terminal. 3. This wiring example shows a single voltage source. 4. If separate power sources are used, do not exceed the specified isolation voltage. After completing field-side wiring, secure the wires in the strain relief area with a cable-tie. Publication 1756-IN031D-EN-P - February 2003

31 ControlLogix DC ( V) Input Module 11 Assemble the Removable Terminal Block and the Housing 1. Align the grooves at the bottom of the housing with the side edges of the RTB. Groove Groove Side edge of the RTB Strain relief area Side edge of the RTB M 2. Slide the RTB into the housing until it snaps into place. Install the Removable Terminal Block onto the Module WARNING! When you connect or disconnect the Removable Terminal Block (RTB) with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Before installing the RTB, make certain: field-side wiring of the RTB has been completed. the RTB housing is snapped in place on the RTB. the RTB housing is closed. the locking tab at the top of the module is unlocked. 1. Align the side and top, bottom guides. 2. Press quickly and evenly to seat the RTB until the latches snap into place. Module guide Locking tab M M RTB guides 3. To lock the RTB on the module, slide the locking tab down. Publication 1756-IN031D-EN-P - February 2003

32 12 ControlLogix DC ( V) Input Module Check the Indicators The indicators show individual I/O status (yellow) for each point and a bi-colored LED for module "OK" (red/green). DC INPUT ST O ST K During power up, an indicator test is done and the following occurs: "OK" indicator turns red for 1 second and then turns to flashing green if it has passed the self-test. I/O status indicators turn ON for a maximum of 2 seconds and then turn OFF. Indicator: Displaying: Means: Take this action: OK Steady green The inputs are being multicast None light and in normal operating state. OK OK OK Flashing green light Flashing red light Steady red light The module has passed internal diagnostics but is not multicasting inputs. Previously established communication has timed out. An unrecoverable error has occurred on the module. I/O State Yellow The input is active. None M Configure the module with RSLogix 5000 programming software. Check controller and chassis communication. Replace the module. This completes installation of the module. Use the following information to remove the module, if necessary. Publication 1756-IN031D-EN-P - February 2003

33 ControlLogix DC ( V) Input Module 13 Remove the Removable Terminal Block from the Module If you need to remove the module, you must remove the RTB first. WARNING! When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Before removing the module, you must remove the RTB. 1. Unlock the locking tab at the top of the module. 2. Open the RTB door and pull the RTB off the module M Remove the Module 1. Push in top and bottom locking tabs. 2. Pull module out of the chassis M M Publication 1756-IN031D-EN-P - February 2003

34 14 ControlLogix DC ( V) Input Module 1756-IB16 Specifications Number of Inputs Module Location Backplane Current Maximum Power Dissipation (Module) Thermal Dissipation On-State Voltage Range Nominal Input Voltage On-State Current Maximum Off-State Voltage Maximum Off-State Current Maximum Input 31.2V dc Input Delay Time Off to on Hardware delay On to off Hardware delay Diagnostic Functions Change of State Time Stamp of Inputs Short/Inrush Current Cyclic Update Time Reverse Polarity Protection Isolation Voltage Group to group User to system 16 (8 points/common) 1756 ControlLogix Chassis 5.1V dc & 24V dc (Total backplane power 0.56W) 60 o C BTU/hr V dc 24V dc 10V dc minimum 31.2V dc maximum 5V 1.5mA 3.12k Programmable filter: 0ms, 1ms or 2ms 1ms maximum plus filter time Programmable filter: 0ms, 1ms, 2ms, 9ms or 18ms 2ms maximum plus filter time Software configurable +/- 200 s 250mA peak (decaying to <37% in 22ms, without activation) User selectable (100 s minimum/750ms maximum) Yes 250V maximum continuous 100% tested at 2546V dc for 1s 250V maximum continuous 100% tested at 2546V dc for 1s 7-9 inch-pounds (0.8-1Nm) Software configurable User defined mechanical keying RTB Screw Torque (NEMA clamp) Module Keying (Backplane) RTB Keying RTB and Housing 20 Position RTB (1756-TBNH or TBSH) (1) Publication 1756-IN031D-EN-P - February 2003

35 ControlLogix DC ( V) Input Module 15 Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Vibration Shock IEC (Test Ad, Operating Cold), IEC (Test Bd, Operating Dry Heat), IEC (Test Nb, Operating Thermal Shock): 0 to 60 C (32 to 140 F) IEC (Test Ab, Un-packaged Non-operating Cold), IEC (Test Bb, Un-packaged Non-operating Dry Heat), IEC (Test Na, Un-packaged Non-operating Thermal Shock): 40 to 85 C ( 40 to 185 F) IEC (Test Db, Un-packaged Non-operating Damp Heat): 5 to 95% non-condensing IEC (Test Fc, Operating): Hz IEC (Test Ea, Unpackaged shock): Operating 30g Non-operating 50g Emissions CISPR 11: Group 1, Class A ESD Immunity IEC : 6kV contact discharges 8kV air discharges Radiated RF Immunity IEC : 10V/m with 1kHz sine-wave 80%AM from 30MHz to 1000MHz 10V/m with 200Hz 50% Pulse 100%AM at 900Mhz EFT/B Immunity IEC : ±4kV at 2.5kHz on power ports ±4kV at 2.5kHz on signal ports Surge Transient Immunity IEC : ±1kV line-line(dm) and ±2kV line-earth(cm) on power ports ±1kV line-line(dm) and ±2kV line-earth(cm) on signal ports Conducted RF Immunity IEC : 10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz Enclosure Type Rating None (open-style) Publication 1756-IN031D-EN-P - February 2003

36 16 ControlLogix DC ( V) Input Module Conductors Wire Size Category Screwdriver Blade Width for RTB Certifications: (when product is marked) #22 to #14 AWG (0.324 to 2.08 sq. mm) stranded (1) 3/64 inch (1.2mm) insulation maximum 1 (2), (3) 5/16 inch (8mm) maximum UL UL Listed Industrial Control Equipment CSA CSA Certified Process Control Equipment CSA CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations FM FM Approved Equipment for use in Class I Division 2 Group A,B,C,D Hazardous Locations CE (4) European Union 89/336/EEC EMC Directive, compliant with: EN ; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN ; Industrial Immunity EN ; Industrial Emissions C-Tick (4) Australian Radiocommunications Act, compliant with: AS/NZS 2064; Industrial Emissions EEx (4) European Union 94/9/EEC ATEX Directive, compliant with: EN 50021; Potentially Explosive Atmospheres, Protection n (1) Maximum wire size requires extended housing TBE. (2) Use this conductor category information for planning conductor routing as described in the system level installation manual. (3) Refer to publication Industrial Automation Wiring and Grounding Guidelines. (4) See the Product Certification link at for Declarations of Conformity, Certificates, and other certification details. Publication 1756-IN031D-EN-P - February 2003

37 ControlLogix DC ( V) Input Module 17 The following information applies when operating this equipment in hazardous locations: Informations sur l utilisation de cet équipement en environnements dangereux : Products marked CL I, DIV 2, GP A, B, C, D are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest T number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation. WARNING! EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous. Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product. Substitution of components may impair suitability for Class I, Division 2. If this product contains batteries, they must only be changed in an area known to be nonhazardous. Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l installation. AVERTISSEMENT! RISQUE D EXPLOSION Couper le courant ou s assurer que l environnement est classé non dangereux avant de débrancher l'équipement. Couper le courant ou s'assurer que l environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit. La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2. S assurer que l environnement est classé non dangereux avant de changer les piles. Publication 1756-IN031D-EN-P - February 2003

38 18 ControlLogix DC ( V) Input Module Notes: Publication 1756-IN031D-EN-P - February 2003

39 ControlLogix DC ( V) Input Module 19 Notes: Publication 1756-IN031D-EN-P - February 2003

40 Rockwell Automation Support Before you contact Rockwell Automation for technical assistance, we suggest you please review the troubleshooting information contained in this publication first. If the problem persists, call your local distributor or contact Rockwell Automation in one of the following ways: Phone United States/Canada Outside United States/Canada You can access the phone number for your country via the Internet: 1. Go to 2. Under Contacting Customer Support and Other Countries, click on Click here Internet Worldwide Go to Notes: Publication 1756-IN031D-EN-P - February 2003 PN Supersedes Publication 1756-IN031C-EN-P - October 2000 Copyright 2003 Rockwell Automation. All rights reserved. Printed in the U.S.A.

41 Installation Instructions ControlLogix Voltage/Current Input Module Catalog Number 1756-IF16 To: See page: Obtain a User Manual 1 Identify the Module Components 6 Note the Power Requirements 6 Install the Module 7 Key the Module and Removable Terminal Block/Interface Module 8 Wire the Module 12 Assemble the Removable Terminal Block and the Housing 16 Install the Removable Terminal Block onto the Module 16 Check the Indicators 17 Remove the Removable Terminal Block from the Module 18 Remove the Module 18 See Specifications 19 Obtain a User Manual This product also has a user manual (pub. no ). To view it, visit or To purchase a manual, you can: contact your distributor or Rockwell Automation representative visit and place an order call (USA/Canada) or (outside USA/Canada) Publication 1756-IN039D-EN-P - February 2003

42 2 ControlLogix Voltage/Current Input Module Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products. Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication. Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Rockwell Automation office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication. Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited. Throughout this publication, notes may be used to make you aware of safety considerations. The following annotations and their accompanying statements help you to identify a potential hazard, avoid a potential hazard, and recognize the consequences of a potential hazard: WARNING! Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION! IMPORTANT Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Identifies information that is critical for successful application and understanding of the product. ControlLogix is a trademark of Rockwell Automation, Inc. Publication 1756-IN039D-EN-P - February 2003

43 ControlLogix Voltage/Current Input Module 3 Environment and Enclosure ATTENTION! This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication ), at altitudes up to 2000 meters without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance. This equipment is supplied as "open type" equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications. See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication ("Industrial Automation Wiring and Grounding Guidelines"), for additional installation requirements pertaining to this equipment. Prevent Electrostatic Discharge ATTENTION! This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment: Touch a grounded object to discharge potential static. Wear an approved grounding wriststrap. Do not touch connectors or pins on component boards. Do not touch circuit components inside the equipment. If available, use a static-safe workstation. When not in use, store the equipment in appropriate static-safe packaging. Publication 1756-IN039D-EN-P - February 2003

44 4 ControlLogix Voltage/Current Input Module Removal and Insertion Under Power WARNING! When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation. European Zone 2 Use If you install the module in a European Zone 2 location, consider: European Zone 2 Certification This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC. The LCIE (Laboratoire Central des Industries Electriques) certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive. The examination and test results are recorded in confidential report No Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN (1999). Publication 1756-IN039D-EN-P - February 2003

45 ControlLogix Voltage/Current Input Module 5 IMPORTANT When using this product, also consider the following: This equipment is not resistant to sunlight or other sources of UV radiation. The secondary of a current transformer shall not be open-circuited when applied in Class I, Zone 2 environments. Equipment of lesser Enclosure Type Rating must be installed in an enclosure providing at least IP54 protection when applied in Class I, Zone 2 environments. This equipment shall be used within its specified ratings defined by Allen-Bradley. Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40% when applied in Class I, Zone 2 environments. Publication 1756-IN039D-EN-P - February 2003

46 6 ControlLogix Voltage/Current Input Module Identify the Module Components You received the following components with your order: 1756-IF16 module Removable Terminal Block (RTB) door label If you did not receive these components, contact your local distributor Rockwell Automation sales office. This module mounts in a 1756 chassis and uses a separately-ordered RTB or a Bulletin 1492 Interface Module (IFM) (1) to connect all field-side wiring. This module uses one of the following RTBs: 1756-TBCH 36 position Cage clamp RTB 1756-TBS6H 36 position Spring clamp RTB Use an extended-depth cover (1756-TBE) for applications with heavy gauge wiring or requiring additional routing space. When using an IFM, consult the documentation that came with it to connect wiring. IMPORTANT Before you install your module, you should: install and ground a 1756 chassis and power supply. order and receive an RTB or IFM, and its components, for your application. Note the Power Requirements This module receives power from the 1756 chasis power supply and requires 2 sources of power from the backplane: 150mA at 5.1V dc 65mA at 24V dc Add this current/power value (2.33W) to the requirements of all other modules in the chassis to prevent overloading the power supply. (1) The Bulletin 1492 IFM may not be used in any application that requires agency certification of the ControlLogix system. Use of the IFM violates the UL, CSA and FM certifications of this product. Publication 1756-IN039D-EN-P - February 2003

47 Install the Module ControlLogix Voltage/Current Input Module 7 You can install or remove the module while chassis power is applied. WARNING! When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. 1. Align the circuit board with the top and bottom chassis guides. Printed Circuit Board M 2. Slide the module into the chassis until the module locking tabs click. Locking tab M Publication 1756-IN039D-EN-P - February 2003

48 8 ControlLogix Voltage/Current Input Module Key the Module and Removable Terminal Block/Interface Module Use the wedge-shaped keying tabs and U-shaped keying bands to prevent connecting the wrong wires to your module. Key positions on the module that correspond to unkeyed positions on the RTB. For example, if you key the first position on the module, leave the first position on the RTB unkeyed. 1. To key the module, insert the U-shaped band, as shown. U-shape d bands M 2. Push the band until it snaps in place. 3. To key the RTB or IFM, insert the wedge-shaped tab with rounded edge first, as shown. Wedge-shaped tab M 4. Push the tab until it stops. Reposition the tabs to rekey future module applications. Publication 1756-IN039D-EN-P - February 2003

49 Wire the Removable Terminal Block ControlLogix Voltage/Current Input Module 9 Wire the RTB with a 1/8 inch (3.2mm) maximum flat-bladed screwdriver before installing it onto the module. WARNING! When you connect or disconnect the Removable Terminal Block (RTB) with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations. Make sure that power is removed or the area is nonhazardous before proceeding. Shielded cable is required when using this module.we recommend using Belden 8761 cable to wire the RTB. The RTB terminations can accommodate gauge shielded wire. Connect grounded end of the cable 1. Prepare one end of the cable for grounding. a. Remove a length of cable jacket from the connecting cable. b. Pull the foil shield and bare drain wire from the insulated wire. c. Twist the foil shield and drain wire together to form a single strand. d. Attach a ground lug and apply heat shrink tubing to the exit area M 2. Ground the drain wire. We recommend grounding the drain wire at the field device as shown below. Field Device Drain wire Connect the insulated wires to the field device. Publication 1756-IN039D-EN-P - February 2003

50 10 ControlLogix Voltage/Current Input Module If you cannot ground at the field device, follow these steps: 1. Prepare one end of the cable as shown in step Ground at an earth ground on the chassis as shown below.we recommend grounding the drain wire at the field-side. If you cannot ground at the field-side, ground at an earth ground on the chassis as shown. Connect the drain wire to a chassis mounting tab. Use any chassis mounting tab that is designated as a functional signal ground. Chassis mounting tab Drain wire with ground lug 4M or 5M (#10 or #12) star washer 4M or 5M (#10 or #12) phillips screw and star washer (or SEM screw) M 3. Connect the insulated wires to the RTB. Connect ungrounded end of the cable 1. Prepare the non-grounded end of the cable. a. Remove a length of cable jacket from the connecting cable. b. Pull the foil shield and bare drain wire from the insulated wire. c. Cut foil shield and drain wire back to the cable casing and apply shrink wrap, exposing only the insulated wires Publication 1756-IN039D-EN-P - February 2003

51 ControlLogix Voltage/Current Input Module Connect the insulated wires to: the RTB (as shown below) if the cable is grounded at the field device. or the field device if the cable is grounded at the chassis. Spring Clamp RTB 1. Strip 7/16 inch (11mm) maximum length of wire. 2. Insert the screwdriver into the inner hole of the RTB. Cage Clamp RTB 1. Strip 3/8 inch (9.5mm) maximum length of wire. 2. Insert the wire into the open terminal. 3. Turn the screw clockwise to close the terminal on the wire. 3. Insert the wire into the open terminal and remove the screwdriver M M Publication 1756-IN039D-EN-P - February 2003

52 12 ControlLogix Voltage/Current Input Module Wire the Module You can only connect wiring to your module through an RTB or IFM. The example below shows how to wire the module. Channel 0 i IN i RTN-0 A IN i RTN-1 IN i RTN-2 Jumper Shield IN i RTN-3 wires ground RTN 10 9 RTN Channel 3 IN i RTN-4 i IN-5 i RTN-5 2-Wire Transmitter IN-6 i RTN-6 A IN i RTN-7 IN i RTN-8 IN i RTN-9 IN i RTN-10 IN i RTN-11 RTN RTN IN i RTN-12 IN i RTN-13 IN i RTN-14 IN i RTN M NOTES: 1. Use the following chart when wiring your module in differential mode This channel: Uses these terminals: This channel: Uses these terminals: Publication 1756-IN039D-EN-P - February IF16 Differential current wiring example Channel 0 IN-0 (+), IN-1 (-) & i RTN-0 Channel 4 IN-8 (+), IN-9 (-) & i RTN-8 Channel 1 IN-2 (+), IN-3 (-) & i RTN-2 Channel 5 IN-10 (+), IN-11 (-) & i RTN-10 Channel 2 IN-4 (+), IN-5 (-) & i RTN-4 Channel 6 IN-12 (+), IN-13 (-) & i RTN-12 Channel 3 IN-6 (+), IN-7 (-) & i RTN-6 Channel 7 IN-14 (+), IN-15 (-) & i RTN When operating in 4 channel, high speed mode, only use channels 0, 2, 4 and All terminals marked RTN are connected internally. 4. A 249 current loop resistor is located between IN-x and i RTN-x terminals. 5. If multiple (+) or multiple (-) terminals are tied together, connect that tie point to a terminal to maintain the module s accuracy.

53 ControlLogix Voltage/Current Input Module IF16 Differential voltage wiring example Channel 0 Shield ground Channel 3 Shield ground + + IN-0 IN-1 IN-2 IN-3 RTN IN-4 IN-5 IN-6 IN-7 IN-8 IN-9 IN-10 IN-11 RTN IN-12 IN-13 IN-14 IN i RTN-0 i RTN-1 i RTN-2 i RTN-3 RTN i RTN-4 i RTN-5 i RTN-6 i RTN-7 i RTN-8 i RTN-9 i RTN-10 i RTN-11 RTN i RTN-12 i RTN-13 i RTN-14 i RTN M NOTES: 1. Use the following chart when wiring your module in differential mode This channel: Uses these terminals: This channel: Uses these terminals: Channel 0 IN-0 (+) & IN-1 (-) Channel 4 IN-8 (+) & IN-9 (-) Channel 1 IN-2 (+) & IN-3 (-) Channel 5 IN-10 (+) & IN-11 (-) Channel 2 IN-4 (+) & IN-5 (-) Channel 6 IN-12 (+) & IN-13 (-) Channel 3 IN-6 (+) & IN-7 (-) Channel 7 IN-14 (+) & IN-15 (-) 2. When operating in 4 channel, high speed mode, only use channels 0, 2, 4 and 6 3. All terminals marked RTN are connected internally. 4. If multiple (+) or multiple (-) terminals are tied together, connect that tie point to terminal to maintain the module s accuracy. 5. Terminals marked RTN and i RTN are not used for differential voltage wiring. 6. If separate power sources are used, do not exceed the specified isolation voltag Publication 1756-IN039D-EN-P - February 2003

54 14 ControlLogix Voltage/Current Input Module 1756-IF16 Single-ended current wiring example Shield ground 2-Wire Transmitter A i i IN-0 IN-1 IN-2 IN-3 RTN IN-4 IN-5 IN-6 IN-7 IN-8 IN-9 IN-10 IN-11 RTN IN-12 IN-13 IN-14 IN i RTN-0 i RTN-1 i RTN-2 i RTN-3 RTN i RTN-4 i RTN-5 i RTN-6 i RTN-7 i RTN-8 i RTN-9 i RTN-10 i RTN-11 RTN i RTN-12 i RTN-13 i RTN-14 i RTN-15 Jumper wires M NOTES: 1. All terminals marked RTN are connected internally. 2. A 249 current loop resistor is located between IN-x and i RTN-x terminals. 3. For current applications, all terminals marked i RTN must be wired to terminals marked RTN. 4. Place additional loop devices (e.g. strip chart recorders, etc.) at either A location. 5. If separate power sources are used, do not exceed the specified isolation voltage. 6. Do not connect more than 2 wires to any single terminal. Publication 1756-IN039D-EN-P - February 2003

55 ControlLogix Voltage/Current Input Module IF16 Single-ended voltage wiring example Shield ground Shield ground + + IN-0 IN-1 IN-2 IN-3 RTN IN-4 IN-5 IN-6 IN-7 IN-8 IN-9 IN-10 IN-11 RTN IN-12 IN-13 IN-14 IN i RTN-0 i RTN-1 i RTN-2 i RTN-3 RTN i RTN-4 i RTN-5 i RTN-6 i RTN-7 i RTN-8 i RTN-9 i RTN-10 i RTN-11 RTN i RTN-12 i RTN-13 i RTN-14 i RTN-15 NOTES: M 1. All terminals marked RTN are connected internally. 2. Terminals marked i RTN are not used for single-ended voltage wiring. 3. If separate power sources are used, do not exceed the specified isolation voltage. 4. Do not connect more than 2 wires to any single terminal. After completing field-side wiring, secure the wires in the strain relief area with a cable-tie. Publication 1756-IN039D-EN-P - February 2003

56 16 ControlLogix Voltage/Current Input Module Assemble the Removable Terminal Block and the Housing 1. Align the grooves at the bottom of the housing with the side edges of the RTB. Groove Groove Side edge of the RTB Strain relief area Side edge of the RTB Install the Removable Terminal Block onto the Module WARNING! 2. Slide the RTB into the housing until it snaps into place M When you connect or disconnect the Removable Terminal Block (RTB) with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Before installing the RTB, make certain: field-side wiring of the RTB has been completed. the RTB housing is snapped in place on the RTB. the RTB housing is closed. the locking tab at the top of the module is unlocked. 1. Align the side and top, bottom guides. 2. Press quickly and evenly to seat the RTB until the latches snap into place. Module guide Locking tab M M RTB guides 3. To lock the RTB on the module, slide the locking tab down. Publication 1756-IN039D-EN-P - February 2003

57 ControlLogix Voltage/Current Input Module 17 Check the Indicators The indicators show CAL status (green) and a bi-colored LED for module "OK" (red/green). ANALOG INPUT CAL OK M During power up, an indicator test is done and the following occurs: The "OK" indicator turns red for 1 second and then turns to flashing green if it has passed the self-test. LED indicators: OK OK OK OK CAL This display: Steady green light Flashing green light Flashing red light Steady red light Flashing green light Means: The inputs are being multicast and in normal operating state. 1. The module has passed internal diagnostics but is not actively controlled. 2. The controller is in Program mode. Previously established communication has timed out. The module must be replaced. The module is in calibration mode. Take this action: None 1. Configure the module with RSLogix If ready, switch the controller to Run mode. Check controller and chassis communication Replace the module. None This completes installation of the module. Use the following information to remove the module, if necessary. Publication 1756-IN039D-EN-P - February 2003

58 18 ControlLogix Voltage/Current Input Module Remove the Removable Terminal Block from the Module If you need to remove the module, you must remove the RTB first. WARNING! When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Before removing the module, you must remove the RTB. 1. Unlock the locking tab at the top of the module. 2. Open the RTB door and pull the RTB off the module M Remove the Module 1. Push in top and bottom locking tabs. 2. Pull module out of the chassis M M Publication 1756-IN039D-EN-P - February 2003

59 1756-IF16 Specifications Number of Inputs Module Location Backplane Current Power Dissipation within Module Thermal Dissipation Input Range and Resolution Data Format Input Impedance Voltage Current Open Circuit Detection Time Overvoltage Protection Normal Mode Noise Rejection (1) Common Mode Noise Rejection Calibrated Accuracy at 25 C Gain Drift with Temperature Input Offset Drift with Temp. Module Error over Full Temp. Range Module Conversion Method Isolation Voltage User to system ControlLogix Voltage/Current Input Module single ended, 8 differential or 4 differential (high speed) 1756 ControlLogix Chassis 5.1V dc & 24V dc (2.33W) 2.3W voltage 3.9W current 7.84 BTU/hr voltage BTU/hr current +/-10.25V 320 V/cnt (15 bits plus sign bipolar) V 160 V/cnt (16 bits) V 80 V/cnt (16 bits) mA 0.32 A/cnt (16 bits) Integer mode (Left justified, 2s complement) Floating point IEEE 32 bit >1meg 249 Differential voltage - Positive full scale reading within 5s Single Ended/Diff. current - Negative full scale reading within 5s Single Ended voltage - Even numbered channels go to positive full scale reading within 5s, odd numbered channels go to negative full scale reading within 5s 30V dc voltage 8V dc current >80dB at 50/60Hz >100dB at 50/60Hz Better than 0.05% of range - voltage Better than 0.15% of range - current 15 ppm/degree C - voltage 20 ppm/degree C - current 45µV/degree C 0.1% of range - voltage 0.3% of range - current Sigma-Delta 30V maximum continuous 100% tested at 2550 dc for 1s Publication 1756-IN039D-EN-P - February 2003

60 20 ControlLogix Voltage/Current Input Module Module Scan Time for All Channels (Sample Rate Module Filter Dependent) RTB Screw Torque (Cage clamp) Module Keying (Backplane) RTB Keying 16 pt single ended ms 8 pt differential ms 4 pt differential ms 4.4 inch-pounds (0.4Nm) Electronic User defined Field Wiring Arm and Housing 36 Position RTB (1756-TBCH or TBS6H) (2) Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Vibration Shock IEC (Test Ad, Operating Cold), IEC (Test Bd, Operating Dry Heat), IEC (Test Nb, Operating Thermal Shock): 0 to 60 C (32 to 140 F) IEC (Test Ab, Un-packaged Non-operating Cold), IEC (Test Bb, Un-packaged Non-operating Dry Heat), IEC (Test Na, Un-packaged Non-operating Thermal Shock): 40 to 85 C ( 40 to 185 F) IEC (Test Db, Un-packaged Non-operating Damp Heat): 5 to 95% non-condensing IEC (Test Fc, Operating): Hz IEC (Test Ea, Unpackaged shock): Operating 30g Non-operating 50g Emissions CISPR 11: Group 1, Class A ESD Immunity IEC : 6kV contact discharges 8kV air discharges Radiated RF Immunity IEC : 10V/m with 1kHz sine-wave 80%AM from 30MHz to 1000MHz 10V/m with 200Hz 50% Pulse 100%AM at 900Mhz EFT/B Immunity IEC : ±2kV at 5kHz on signal ports Publication 1756-IN039D-EN-P - February 2003

61 ControlLogix Voltage/Current Input Module 21 Conductors Surge Transient IEC : Immunity +2kV line-earth (CM) on shielded ports Conducted RF Immunity IEC : 10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz Enclosure Type Rating None (open-style) Wire Size Category Screwdriver Width for RTB Certifications (when product is marked) #22 to #14 AWG (0.324 to 2.08 sq. mm) stranded (2) 3/64 inch (1.2mm) insulation maximum 2 (3), (4) 1/8 inch (3.2mm) maximum UL UL Listed Industrial Control Equipment CSA CSA Certified Process Control Equipment CSA CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations FM FM Approved Equipment for use in Class I Division 2 Group A,B,C,D Hazardous Locations CE (5) European Union 89/336/EEC EMC Directive, compliant with: EN ; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN ; Industrial Immunity EN ; Industrial Emissions C-Tick (5) Australian Radiocommunications Act, compliant with: AS/NZS 2064; Industrial Emissions EEx (5) European Union 94/9/EEC ATEX Directive, compliant with: EN 50021; Potentially Explosive Atmospheres, Protection n (1) This specification is module filter dependent. (2) Maximum wire size requires the extended housing TBE. (3) Use this conductor category information for planning conductor routing as described in the system level installation manual. (4) Refer to publication Industrial Automation Wiring and Grounding Guidelines. (5) See the Product Certification link at for Declarations of Conformity, Certificates, and other certification details. Publication 1756-IN039D-EN-P - February 2003

62 22 ControlLogix Voltage/Current Input Module The following information applies when operating this equipment in hazardous locations: Informations sur l utilisation de cet équipement en environnements dangereux : Products marked CL I, DIV 2, GP A, B, C, D are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest T number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation. WARNING! EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous. Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product. Substitution of components may impair suitability for Class I, Division 2. If this product contains batteries, they must only be changed in an area known to be nonhazardous. Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l installation. AVERTISSEMENT! RISQUE D EXPLOSION Couper le courant ou s assurer que l environnement est classé non dangereux avant de débrancher l'équipement. Couper le courant ou s'assurer que l environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit. La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2. S assurer que l environnement est classé non dangereux avant de changer les piles. Publication 1756-IN039D-EN-P - February 2003

63 ControlLogix Voltage/Current Input Module 23 Notes: Publication 1756-IN039D-EN-P - February 2003

64 Rockwell Automation Support Before you contact Rockwell Automation for technical assistance, we suggest you please review the troubleshooting information contained in this publication first. If the problem persists, call your local distributor or contact Rockwell Automation in one of the following ways: Phone United States/Canada Outside United States/Canada You can access the phone number for your country via the Internet: 1. Go to 2. Under Contacting Customer Support and Other Countries, click on Click here Internet Worldwide Go to Notes: Publication 1756-IN039D-EN-P - February 2003 PN Supersedes Publication 1756-IN039C-EN-P - October 2000 Copyright 2003 Rockwell Automation. All rights reserved. Printed in the U.S.A.

65 Installation Instructions ControlLogix Controller and Memory Board Product Catalog Number Series ControlLogix5550 controller 1756-L1, 1756-L1M1, 1756-L1M2, 1756-L1M3 A ControlLogix5555 controller 1756-L55, 1756-L55M12, 1756-L55M13, 1756-L55M14, 1756-L55M16, 1756-L55M22, 1756-L55M23, 1756-L55M24 A ControlLogix5561 controller 1756-L61 A, B ControlLogix5562 controller 1756-L62 A, B ControlLogix5563 controller 1756-L63 A, B ControlLogix5550 memory board ControlLogix5555 memory board Industrial CompactFlash card 1756-M1, 1756-M2, 1756-M M12, 1756-M13, 1756-M14, 1756-M16, 1756-M22, 1756-M23, 1756-M CF64 A A n/a Are You Replacing a Controller That has Failed? For abbreviated steps, see page 4. WARNING An electrical arc can occur if you: insert or remove the CompactFlash card insert or remove the controller while backplane power is on connect or disconnect the battery connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable This could cause an explosion in hazardous location installations. Make sure that power is removed or the area is nonhazardous before proceeding. Publication 1756-IN101J-EN-P - November 2004

66 2 ControlLogix Controller and Memory Board Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited. Throughout this manual, when necessary we use notes to make you aware of safety considerations. WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. IMPORTANT ATTENTION SHOCK HAZARD Identifies information that is critical for successful application and understanding of the product. Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you: identify a hazard avoid a hazard recognize the consequence Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present. BURN HAZARD Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be dangerous temperatures. Publication 1756-IN101J-EN-P - November 2004

67 ControlLogix Controller and Memory Board 3 Table of Contents Replace a Suspected Failed Controller Avoid These Common Errors Make Sure that You Have All the Components Make Sure You Have the Correct Memory Board Determine Which Firmware Revisions to Use Prepare the Chassis Remove the Controller from the Chassis, If Required Install a Memory Board on a ControlLogix5550 or ControlLogix5555 Controller Install a 1784-CF64 Industrial CompactFlash Card in a ControlLogix5561, ControlLogix5562, ControlLogix5563 Controller 19 Connect a Battery Install the Controller into the Chassis Check the BAT LED Check the OK LED Update the Controller Connect a Serial Cable Interpret Controller LEDs Clear a Major Fault Choose the Operating Mode of the Controller Specifications: ControlLogix Controllers - Sheet 1 of Specifications: ControlLogix Controllers - Sheet 2 of Specifications CF64 Industrial CompactFlash Card Certifications Environment and Enclosure Information European Hazardous Location Approval North American Hazardous Location Approval Publication 1756-IN101J-EN-P - November 2004

68 1-DCD DSR-6 2-RXD RTS-7 3-TXD CTS-8 4-DTR N/C-9 5-GND RS232 1 To Insert 1 2 To Eject UP BATTERY DATE BATTERY PORT COMPACT FLASH ControlLogix Controller and Memory Board Replace a Suspected Failed Controller 1. Cycle the power to the chassis. 2. Make sure the OK LED is solid red. If the OK LED is not solid red, the controller does not require replacement. 3. Match the catalog numbers of the controllers and memory boards. ControlLogix CAT. NO./SERIES 1756-M ControlLogix CAT. NO./SERIES 1756-L Catalog number of the memory board, if one is installed Catalog number of the controller 4. Install the battery. series A series B Publication 1756-IN101J-EN-P - November 2004

69 ControlLogix Controller and Memory Board Insert the key and turn it to the PROG position. 6. Insert the controller into the chassis. 7. Use ControlFlash software to update the firmware of the controller. 8. Download the RSLogix 5000 project to the controller. Publication 1756-IN101J-EN-P - November 2004

70 6 ControlLogix Controller and Memory Board ATTENTION Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment: Touch a grounded object to discharge potential static. Wear an approved grounding wriststrap. Do not touch connectors or pins on component boards. Do not touch circuit components inside the equipment. If available, use a static-safe workstation. When not in use, store the equipment in appropriate static-safe packaging. ATTENTION Personnel responsible for the application of safety-related programmable electronic systems (PES) shall be aware of the safety requirements in the application of the system and shall be trained in using the system. Publication 1756-IN101J-EN-P - November 2004

71 Avoid These Common Errors ControlLogix Controller and Memory Board 7 If you have this controller: Make sure that you: all ControlLogix5550 ControlLogix5555 IMPORTANT ControlLogix5561 ControlLogix5562 ControlLogix5563 Update the firmware of the controller to the revision that is compatible with your RSLogix 5000 software. Controllers ship with firmware that lets you only update them. Make sure you use the correct memory board (one per controller). See page 10. If you purchased a ControlLogix5555 controller without a memory board, you must install a memory board. Make sure you use the correct memory board (one per controller). See page 10. Before you change a memory board, update the controller to a revision that is compatible with the memory board that you intend to install. Make sure you use the correct firmware revision. See page 10. Do not install a memory board. Make sure you use the correct firmware revision. See page 10. Publication 1756-IN101J-EN-P - November 2004

72 8 ControlLogix Controller and Memory Board Make Sure that You Have All the Components These components ship with the controller: Component: Description: Series A controllers: 1756-BA1 battery Series B controllers: 1756-BA2 battery key You may also use these components with the controller: If you want to: connect a device to the serial port of the controller (e.g., connect a computer to the controller) And you have this controller: Then use this component: 1756-CP3 serial cable increase the memory of the controller ControlLogix5550 ControlLogix5555 memory board ControlLogix5561 ControlLogix5562 ControlLogix5563 For the correct memory board, see page 10. NOT available for this controller Publication 1756-IN101J-EN-P - November 2004

73 ControlLogix Controller and Memory Board 9 If you want to: And you have this controller: add nonvolatile memory ControlLogix5550 NOT available for this controller ControlLogix5555 Then use this component: memory board For the correct memory board, see page 10. ControlLogix5561 ControlLogix5562 ControlLogix CF64 Industrial CompactFlash card maintain memory longer than is available with the battery Important: This option maintains memory only while the controller is in the chassis ControlLogix5550 ControlLogix5555 ControlLogix5561 Series A ControlLogix5562 Series A ControlLogix5563 Series A M NOT available for this controller 1756-BATM ControlLogix battery module ControlLogix5561 Series B ControlLogix5562 Series B ControlLogix5563 Series B NOT available for this controller (1) (1) Series B controllers use the battery differently than previous controllers. Battery life depends on chassis temperature, project size, and how often you cycle power. Battery life no longer depends on whether or not the controller has power. Publication 1756-IN101J-EN-P - November 2004

74 10 ControlLogix Controller and Memory Board Make Sure You Have the Correct Memory Board If you have this controller: And you want: Use one of these memory boards: ControlLogix M1, 1756-M2, 1756-M3 ControlLogix5555 NO nonvolatile memory 1756-M12, 1756-M13, 1756-M14, 1756-M16 nonvolatile memory 1756-M22, 1756-M23, 1756-M24 ControlLogix5561 ControlLogix5562 ControlLogix5563 Do not install a memory board. Do not install a memory board. Do not install a memory board. Determine Which Firmware Revisions to Use To update the firmware of a controller, first install a firmware upgrade kit. An upgrade kit ships on a supplemental CD along with RSLogix 5000 software. To download an upgrade kit, go to Choose Product Support. Choose Firmware Updates. Publication 1756-IN101J-EN-P - November 2004

75 ControlLogix Controller and Memory Board 11 Use the following table to determine which firmware revisions to use with your controller and memory board combination: For this controller and memory board: And this series: And: 1756-L1 any 1756-L1M L1M L1M L55M L55M L55M L55M L55M L55M L55M24 Use this revision OR later: any any any 10.x or later 6.x or later 6.x or later 6.x or later 10.x or later 8.x or later 8.x or later 1756-L61 A 12.x or later B or later 1756-L62 A 12.x or later B or later 1756-L63 A NO CompactFlash card 10.x or later B CompactFlash card 11.x or later or later Make sure that the firmware revision is compatible with your revision of RSLogix 5000 software. Publication 1756-IN101J-EN-P - November 2004

76 12 ControlLogix Controller and Memory Board Prepare the Chassis Before you install a controller, do these preliminary steps: Install a ControlLogix chassis. Install a ControlLogix power supply. Remove the Controller from the Chassis, If Required You can install or remove a controller while chassis power is on and the system is operating. If you remove the controller, all the devices owned by the controller go to their configured fault state. WARNING When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation. 1. On the top and bottom of the controller, press the locking tabs. 2. Slide the controller out of the chassis Publication 1756-IN101J-EN-P - November 2004

77 ControlLogix Controller and Memory Board 13 Install a Memory Board on a ControlLogix5550 or ControlLogix5555 Controller ATTENTION Before you install or replace the memory board, disconnect the battery from the controller. Otherwise, you may damage the memory board. If your ControlLogix5550 or ControlLogix5555 controller requires a different memory board, install or replace the board as follows: Tools that You Need #2 phillips screwdriver grounding wriststrap Determine If You Must Update the Controller Firmware Before You Replace the Board. If you have this controller: ControlLogix5550 ControlLogix5555 And you are replacing the memory board with a: same catalog number of memory board different catalog number of memory board For example, you are replacing a 1756-M13 memory board with a 1756-M23 memory board. Then: No update is required at this time. No update is required at this time. Before you replace the board: Update the firmware of the controller to a revision that is compatible with the memory board that you will install. See Update the Controller on page 29. Publication 1756-IN101J-EN-P - November 2004

78 14 ControlLogix Controller and Memory Board Remove the Side Plate of the Controller 1. Lay the controller on its side with the label facing up. 2. While wearing a grounding wriststrap, remove the two screws that attach the side plate to the controller. 3. Rotate the side plate up and unhook it from the controller. side plate front of controller Publication 1756-IN101J-EN-P - November 2004

79 Remove the Existing Memory Board (If Any) ControlLogix Controller and Memory Board 15 memory board Does the controller already have a memory board? If: Then: No Go to Install the Memory Board on page 17. Yes Go to step 2. Publication 1756-IN101J-EN-P - November 2004

80 16 ControlLogix Controller and Memory Board 2. Pull the plastic back edge of the controller out slightly to clear the tabs on the memory board. tab tab Gently separate and remove the memory board from the controller. Publication 1756-IN101J-EN-P - November 2004

81 ControlLogix Controller and Memory Board 17 Install the Memory Board 1. Place the memory board over the connector and slide the memory board into the controller. tab memory board tab slot slot Pull the plastic back edge of the controller out slightly to clear the tabs of the memory board. 3. Line up the connectors. 4. Place your hands on the boards over the connectors and gently squeeze them together. 5. Make sure that the tabs on the memory board extend through the slots on the plastic housing of the controller. Publication 1756-IN101J-EN-P - November 2004

82 18 ControlLogix Controller and Memory Board Replace the Side Plate side plate Line up the hinge tabs on the side plate with the slots in the plastic housing of the controller. 2. Gently press the side plate against the controller. 3. Replace the screws. Attach Labels To identify which memory board is installed, place the memory board label on the side of the controller Publication 1756-IN101J-EN-P - November 2004

83 ControlLogix Controller and Memory Board 19 Install a 1784-CF64 Industrial CompactFlash Card in a ControlLogix5561, ControlLogix5562, ControlLogix5563 Controller A 1784-CF64 Industrial CompactFlash card provides nonvolatile memory for a ControlLogix5561, ControlLogix5562, ControlLogix5563 controller. Install a CompactFlash Card in a Series A Controller 2. Raise the locking clip all the way up. 1. Lay the controller on its side with the front facing to the left. 3. Insert the CompactFlash card into the socket at the bottom of the controller. 4. Pull the clip forward and then downward until it snaps into place over the card. Publication 1756-IN101J-EN-P - November 2004

84 20 ControlLogix Controller and Memory Board Install a CompactFlash Card in a Series B Controller WARNING When you insert or remove the CompactFlash card an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. ATTENTION If you are NOT sure of the contents of the CompactFlash card, before you install the card turn the keyswitch of the controller to the PROG position. Depending on the contents of the card, a power cycle or fault could cause the card to load a different project into the controller. 1. Turn the keyswitch to the PROG position. 2. Open the door of the controller. 3. Push the CompactFlash latch to the left. COMPACT FLASH 1-DCD DSR-6 2-RXD RTS-7 3-TXD CTS-8 4-DTR N/C-9 5-GND RS To Insert 1 To Eject UP BATTERY DATE BATTERY PORT 4. Insert the CompactFlash card. The A-B logo points left. 5. Release the latch and make sure it slides over the CompactFlash card. Publication 1756-IN101J-EN-P - November 2004

85 ControlLogix Controller and Memory Board 21 Remove a CompactFlash Card from a Series B Controller WARNING When you insert or remove the CompactFlash card an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. 2. Open the door of the controller. 3. Push and hold the CompactFlash latch to the left. 1. If the OK LED is flashing green, wait until it turns solid green. 4. Push the eject button and remove the card. 1-DCD DSR-6 2-RXD RTS-7 3-TXD CTS-8 4-DTR N/C-9 5-GND RS To Insert 1 To Eject COMPACT FLASH 1 UP BATTERY DATE BATTERY PORT 5. Release the latch. Publication 1756-IN101J-EN-P - November 2004

86 22 ControlLogix Controller and Memory Board Connect a Battery WARNING When you connect or disconnect the battery an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. For Safety information on the handling of lithium batteries, including handling and disposal of leaking batteries, see Guidelines for Handling Lithium Batteries, publication AG 5-4. ATTENTION To prevent possible battery leakage, even if the BAT LED is off, replace a 1756-BA1 or 1756-BA2 battery according to the following schedule: If the temperature 1 in. below the chassis is: Replace the battery within: 0 35 C No required replacement C 3 years C 2 years C 16 months C 11 months C 8 months ATTENTION Store batteries in a cool, dry environment. We recommend 25 C with 40% 60% relative humidity. You may store batteries for up to 30 days between C, such as during transportation. To avoid leakage or other hazards, do not store batteries above 60 C for more than 30 days. Publication 1756-IN101J-EN-P - November 2004

87 Install a Battery in a Series A Controller ControlLogix Controller and Memory Board 23 ATTENTION For a series A controller, connect only a 1756-BA1 battery or a 1756-BATM battery module. Other batteries may damage the controller. 1. Insert and connect the battery as shown. top no connection middle black lead (-) bottom red lead (+) DATE 2. Write on the battery label the date you install the battery. 3. Attach the label to the inside of the controller door. Publication 1756-IN101J-EN-P - November 2004

88 24 ControlLogix Controller and Memory Board Install a Battery in a Series B Controller ATTENTION For a series B controller, connect only a 1756-BA2 battery. Other batteries may damage the controller. 1. Insert the battery with the arrow pointing up as shown. COMPACT FLASH 1-DCD DSR-6 2-RXD RTS-7 3-TXD CTS-8 4-DTR N/C-9 5-GND RS232 1 To Insert 1 2 To Eject UP BATTERY DATE 1 BATTERY PORT Connect the battery. + red - black DATE 3. Write on the battery label the date you install the battery. 4. Attach the label to the inside of the controller door. Publication 1756-IN101J-EN-P - November 2004

89 Install the Controller into the Chassis ControlLogix Controller and Memory Board 25 When you install a ControlLogix controller, you can: place the controller in any slot use multiple controllers in the same chassis You can install or remove a ControlLogix controller while chassis power is on and the system is operating. WARNING When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation. 1. Insert the key into the controller. 2. Turn the key to the PROG position. 3. Align the circuit board with the top and bottom guides in the chassis. 4. Slide the module into the chassis. Make sure it is flush with the power supply or other modules and the top and bottom latches are engaged. Publication 1756-IN101J-EN-P - November 2004

90 26 ControlLogix Controller and Memory Board Check the BAT LED 1. Turn on the chassis power. BAT LED Is the BAT LED off? If: Then: Yes Go to Determine Which Firmware Revisions to Use on page 10. No Go to step Check that the battery or battery module is correctly connected to the controller. 4. If the BAT LED remains on, install another battery. 5. If the BAT LED remains on after you complete step 4, contact your Rockwell Automation representative or local distributor. Publication 1756-IN101J-EN-P - November 2004

91 ControlLogix Controller and Memory Board 27 Check the OK LED OK LED What color is the OK LED? If: Then: Actions: solid green flashing red solid red The controller is OK and its firmware has been updated. The controller is OK but it requires a firmware update. The memory board of the controller may not be compatible with the revision of firmware. No further actions are required. However, the revision of firmware must be compatible with your revision of RSLogix 5000 software. Go to Determine Which Firmware Revisions to Use on page 10. Go to step Is this a ControlLogix5555 controller? If: No Then: The controller is not operational. Contact your Rockwell Automation representative or local distributor. Yes Go to step 3. Publication 1756-IN101J-EN-P - November 2004

92 28 ControlLogix Controller and Memory Board 3. Did you replace a memory board with a memory board that has a different catalog number? For example, did you replace a 1756-M13 memory board with a 1756-M23 memory board? If: No Then: The controller is not operational. Contact your Rockwell Automation representative or local distributor. Yes Go to step Re-install the previous memory board. 5. Update the firmware of the controller to a revision that is compatible with the memory board that you intend to install. See Determine Which Firmware Revisions to Use on page Install the new memory board. 7. What color is the OK LED? If: solid green solid red Then: No further actions are required. However, the revision of firmware must be compatible with your revision of RSLogix 5000 software. The controller is not operational. Contact your Rockwell Automation representative or local distributor. Publication 1756-IN101J-EN-P - November 2004

93 ControlLogix Controller and Memory Board 29 Update the Controller TIP RSLogix 5000 software, revision 10.0 or later, lets you update the firmware of a controller as part of the download sequence. To update the controller, download your project and follow the prompts of the software. 1. Connect the controller or chassis to the same network as your workstation. 2. Start ControlFLASH software. 3. Choose Next >. 4. Select the catalog number of the controller and choose Next >. 5. Expand the network until you see the controller. IMPORTANT If the required network is not shown, first configure a driver for the network in RSLinx software. To expand a network one level, do one of the following: Double-click the network. Select the network and press the key. Click the + sign. Workstation + Linx Gateways, Ethernet driver communication module backplane + controller Publication 1756-IN101J-EN-P - November 2004

94 30 ControlLogix Controller and Memory Board 6. Select the controller and choose OK Select the revision level to which you want to update the controller and choose Next >. IMPORTANT If the Revision list is empty, download a new upgrade kit. Some older upgrade kits do not work with new controllers. 8. To start the update of the controller, choose Finish and then Yes. After the controller is updated, the status box displays Update complete. 9. Choose OK. 10. To close ControlFLASH software, choose Cancel and then Yes. Publication 1756-IN101J-EN-P - November 2004