transforming mid-capacity processing Lines with breakthrough technology. INTRODUCING VerTex660

Transcription

1 transforming mid-capacity processing Lines with breakthrough technology. INTRODUCING VerTex660 > Superior product texture > Exact weight portion control > Unmatched versatility > Lowest cost of ownership AM2C BEEHIVE CASHIN FORMAX MULTITEC TST WEILER THE PROVISUR FAMILY OF PROVEN BRANDS

2 74.04 [ ] VerTex660 Installation dimensions Inches and Metric [ ] TOUCHSCREEN SWING/ One-Piece Pump Box [ ] MOTOR HOUSING SWING [685.80] CONV. BELT WIDTH [ ] [939.80] [ ] VerTex660 Designed for superior versatility and texture with the lowest cost of ownership for the mid-size processing Line. > 12,000 lbs (5443 kg) per hour > Superior product shape and texture > Limitless new > Lowest cost of ownership > Versatility without compromise The revolutionary design of the VerTex660 promises superior versatility, texture, portion control, and the very lowest cost of ownership. The advantages of the VerTex660 start with a proven dual lobe pump that uniquely protects the product s natural structure and ensures accurate fills at rates up to 12,000 lbs (5443 kg) per hour. And they continue to benefit processors of whole muscle, 3D contoured and other high value products with the better shape and texture their customer s desire. Unmatched efficiency and reliability is assured by exclusive features designed to drive costs down. They include Formax s: > Advanced Rotary Drum that stays free and clear throughout production and can be cleaned without special chemicals and procedures. > Servo Knock-Out System that ensures excellent product placement and operates without additional system requirements. > that enhances texture with accurate product movement and a minimum of product working. > Multiple forming widths maximize flexibility and further reduces costs. The result is perfectly portioned hamburgers, soy burgers, chicken nuggets, schnitzels and natural-looking whole muscle products, including chicken fillets, chicken selects, tenderloins, steaks and fish. And it s all backed by Provisur 24/7 worldwide technical support. VerTex660 offers high output with drum speeds up to 30 RPM and rates up to 12,000 lbs (5443 kg) per hour. This level of throughput capacity fully complements the VerTex660 s ability to produce different products and lower Pivoting Product Hopper and Servo Feed Screw A pivoting product hopper delivers the higher productivity and food safety Formax customers have come to expect. Feed screws and pump movement are controlled to reduce product overworking to optimize texture and maximize quality. The pivoting feed screw drives, hopper and removable feed screws allow for easy cleaning and reduced maintenance costs [ ] Servo Knock-Out Drive An innovative rotary servo knock-out drive promises accurate product placement with proven, repeatable operation. Our solution eliminates release issues related to traditional drum plugging as well as the need for additional systems, such as high volume air compressors. Portions can be as thin as.200 (5mm) and as thick as.750 (19mm) with front to back dimension of up to 6.00 (152.4mm). This makes VerTex660 ideal for whole muscle products, ground products and meat mixes of all kinds. Touch Screen Interface The VerTex660 introduces a next generation 15 (380 mm) touch screen interface that s as advanced as it is easy to use. Operators can choose from a full range of operating and diagnostic screens in multiple languages and make adjustments on the run. costs by consolidating lines. And it also opens up a world of possibilities to produce new value-added products, utilizing our famous Tender-Form, Port-Fill and Verti-Form filling systems as well as our contoured Poultry-Plus and True-Sculpt tooling. Product delivery is enhanced by AccuPump technology developed and proven by Beehive, a member of the Provisur family of brands. This servo-driven dual lobe pump ensures consistent fills, prevents excessive product working and facilitates accurate product movement. It protects the natural structure of whole muscle poultry and other products. And compared to conventional pumping systems that can be expensive to maintain, Formax s dual lobe pump design promises a very low cost of ownership. In every aspect of its design, the VerTex660 is built for maximum uptime and lower ownership costs. The rotary [ ] drum utilizes materials similar to those used by Formax s CARTAnd there are significant leading slide plateremoval systems. benefits compared to sintered metal forming drums. Our solution eliminates the need for special chemicals, special cleaning stations and long cleaning cycles [ ] REMOVAL [ ] [ ] [ ] [ ] [ ] Gross Weight = 9,300 lbs (4218 kg) MACHINE SPECIFICATIONS - 70 AMP BREAKER / 58 AMP - #6-4 SUPPLY CABLE PSI / 5 CFM AIR SUPPLY / 10 CFM WITH AIR MIST - WATER SUPPLY FOR (KNOCKOUT MOTOR/WATERSPRAY) 5 GPM, PSI - APPROXIMATE WEIGHTS: 5700 LBS FORMER 2500 LBS PUMP ASSY. 400 LBS 700 LBS - ALL SPECIFICATIONS SUBJECT TO CHANGE

3 74.04 [ ] VerTex660 Installation dimensions Inches and Metric [ ] TOUCHSCREEN SWING/ One-Piece Pump Box [ ] MOTOR HOUSING SWING [685.80] CONV. BELT WIDTH [ ] [939.80] [ ] VerTex660 Designed for superior versatility and texture with the lowest cost of ownership for the mid-size processing Line. > 12,000 lbs (5443 kg) per hour > Superior product shape and texture > Limitless new > Lowest cost of ownership > Versatility without compromise The revolutionary design of the VerTex660 promises superior versatility, texture, portion control, and the very lowest cost of ownership. The advantages of the VerTex660 start with a proven dual lobe pump that uniquely protects the product s natural structure and ensures accurate fills at rates up to 12,000 lbs (5443 kg) per hour. And they continue to benefit processors of whole muscle, 3D contoured and other high value products with the better shape and texture their customer s desire. Unmatched efficiency and reliability is assured by exclusive features designed to drive costs down. They include Formax s: > Advanced Rotary Drum that stays free and clear throughout production and can be cleaned without special chemicals and procedures. > Servo Knock-Out System that ensures excellent product placement and operates without additional system requirements. > that enhances texture with accurate product movement and a minimum of product working. > Multiple forming widths maximize flexibility and further reduces costs. The result is perfectly portioned hamburgers, soy burgers, chicken nuggets, schnitzels and natural-looking whole muscle products, including chicken fillets, chicken selects, tenderloins, steaks and fish. And it s all backed by Provisur 24/7 worldwide technical support. VerTex660 offers high output with drum speeds up to 30 RPM and rates up to 12,000 lbs (5443 kg) per hour. This level of throughput capacity fully complements the VerTex660 s ability to produce different products and lower Pivoting Product Hopper and Servo Feed Screw A pivoting product hopper delivers the higher productivity and food safety Formax customers have come to expect. Feed screws and pump movement are controlled to reduce product overworking to optimize texture and maximize quality. The pivoting feed screw drives, hopper and removable feed screws allow for easy cleaning and reduced maintenance costs [ ] Servo Knock-Out Drive An innovative rotary servo knock-out drive promises accurate product placement with proven, repeatable operation. Our solution eliminates release issues related to traditional drum plugging as well as the need for additional systems, such as high volume air compressors. Portions can be as thin as.200 (5mm) and as thick as.750 (19mm) with front to back dimension of up to 6.00 (152.4mm). This makes VerTex660 ideal for whole muscle products, ground products and meat mixes of all kinds. Touch Screen Interface The VerTex660 introduces a next generation 15 (380 mm) touch screen interface that s as advanced as it is easy to use. Operators can choose from a full range of operating and diagnostic screens in multiple languages and make adjustments on the run. costs by consolidating lines. And it also opens up a world of possibilities to produce new value-added products, utilizing our famous Tender-Form, Port-Fill and Verti-Form filling systems as well as our contoured Poultry-Plus and True-Sculpt tooling. Product delivery is enhanced by AccuPump technology developed and proven by Beehive, a member of the Provisur family of brands. This servo-driven dual lobe pump ensures consistent fills, prevents excessive product working and facilitates accurate product movement. It protects the natural structure of whole muscle poultry and other products. And compared to conventional pumping systems that can be expensive to maintain, Formax s dual lobe pump design promises a very low cost of ownership. In every aspect of its design, the VerTex660 is built for maximum uptime and lower ownership costs. The rotary [ ] drum utilizes materials similar to those used by Formax s CARTAnd there are significant leading slide plateremoval systems. benefits compared to sintered metal forming drums. Our solution eliminates the need for special chemicals, special cleaning stations and long cleaning cycles [ ] REMOVAL [ ] [ ] [ ] [ ] [ ] Gross Weight = 9,300 lbs (4218 kg) MACHINE SPECIFICATIONS - 70 AMP BREAKER / 58 AMP - #6-4 SUPPLY CABLE PSI / 5 CFM AIR SUPPLY / 10 CFM WITH AIR MIST - WATER SUPPLY FOR (KNOCKOUT MOTOR/WATERSPRAY) 5 GPM, PSI - APPROXIMATE WEIGHTS: 5700 LBS FORMER 2500 LBS PUMP ASSY. 400 LBS 700 LBS - ALL SPECIFICATIONS SUBJECT TO CHANGE

4 74.04 [ ] VerTex660 INSTALLATION DIMENSIONS Inches and Metric [ ] TOUCHSCREEN SWING/ One-Piece Pump Box [ ] MOTOR HOUSING SWING [685.80] CONV. BELT WIDTH [ ] [939.80] [ ] VerTex660 DESIGNED FOR SUPERIOR VERSATILITY AND TEXTURE WITH THE LOWEST COST OF OWNERSHIP FOR THE MID-SIZE PROCESSING LINE. > 12,000 lbs (5443 kg) per hour > Superior product shape and texture > Limitless new > Lowest cost of ownership > Versatility without compromise The revolutionary design of the VerTex660 promises superior versatility, texture, portion control, and the very lowest cost of ownership. The advantages of the VerTex660 start with a proven dual lobe pump that uniquely protects the product s natural structure and ensures accurate fills at rates up to 12,000 lbs (5443 kg) per hour. And they continue to benefit processors of whole muscle, 3D contoured and other high value products with the better shape and texture their customer s desire. Unmatched efficiency and reliability is assured by exclusive features designed to drive costs down. They include Formax s: > Advanced Rotary Drum that stays free and clear throughout production and can be cleaned without special chemicals and procedures. > Servo Knock-Out System that ensures excellent product placement and operates without additional system requirements. > that enhances texture with accurate product movement and a minimum of product working. > Multiple forming widths maximize flexibility and further reduces costs. The result is perfectly portioned hamburgers, soy burgers, chicken nuggets, schnitzels and natural-looking whole muscle products, including chicken fillets, chicken selects, tenderloins, steaks and fish. And it s all backed by Provisur 24/7 worldwide technical support. VerTex660 offers high output with drum speeds up to 30 RPM and rates up to 12,000 lbs (5443 kg) per hour. This level of throughput capacity fully complements the VerTex660 s ability to produce different products and lower FF3322_Vertex660Brochure_ENG_V4.indd 2 Pivoting Product Hopper and Servo Feed Screw A pivoting product hopper delivers the higher productivity and food safety Formax customers have come to expect. Feed screws and pump movement are controlled to reduce product overworking to optimize texture and maximize quality. The pivoting feed screw drives, hopper and removable feed screws allow for easy cleaning and reduced maintenance costs [ ] Servo Knock-Out Drive An innovative rotary servo knock-out drive promises accurate product placement with proven, repeatable operation. Our solution eliminates release issues related to traditional drum plugging as well as the need for additional systems, such as high volume air compressors. Portions can be as thin as.200 (5mm) and as thick as.750 (19mm) with front to back dimension of up to 6.00 (152.4mm). This makes VerTex660 ideal for whole muscle products, ground products and meat mixes of all kinds. Touch Screen Interface The VerTex660 introduces a next generation 15 (380 mm) touch screen interface that s as advanced as it is easy to use. Operators can choose from a full range of operating and diagnostic screens in multiple languages and make adjustments on the run. 6 R costs by consolidating lines. And it also opens up a world of possibilities to produce new value-added products, utilizing our famous Tender-Form, Port-Fill and Verti-Form filling systems as well as our contoured Poultry-Plus and True-Sculpt tooling. Product delivery is enhanced by AccuPump technology developed and proven by Beehive, a member of the Provisur family of brands. This servo-driven dual lobe pump ensures consistent fills, prevents excessive product working and facilitates accurate product movement. It protects the natural structure of whole muscle poultry and other products. And compared to conventional pumping systems that can be expensive to maintain, Formax s dual lobe pump design promises a very low cost of ownership. In every aspect of its design, the VerTex660 is built for maximum uptime and lower ownership costs. The rotary [ ] drum utilizes materials similar to those used by Formax s CARTAnd there are significant leading slide plateremoval systems. benefits compared to sintered metal forming drums. Our solution eliminates the need for special chemicals, special cleaning stations and long cleaning cycles [ ] REMOVAL [ ] [ ] [ ] [ ] [ ] Gross Weight = 9,300 lbs (4218 kg) MACHINE SPECIFICATIONS - 70 AMP BREAKER / 58 AMP - #6-4 SUPPLY CABLE PSI / 5 CFM AIR SUPPLY / 10 CFM WITH AIR MIST - WATER SUPPLY FOR (KNOCKOUT MOTOR/WATERSPRAY) 5 GPM, PSI - APPROXIMATE WEIGHTS: 5700 LBS FORMER 2500 LBS PUMP ASSY. 400 LBS 700 LBS - ALL SPECIFICATIONS SUBJECT TO CHANGE BB 5/17/13 VERTEX 660 9/26/13 9:06 AM

5 VerTex660 Features & Specifications Inches and Metric FEATURE SPECIFICATION Product Red Meat, Poultry, Pork, Fish, Soy, Other Usable Mold Plate Area 26 (660mm) Production Up to 12,000 lbs (5443 kg) per hour Fill Type Standard, Port-Fill, Tender-Form, Verti-Form Drum Rotation Continuous or Intermittent Drum RPM 30 RPM Max Drive Servo - Drum Portion Thickness.200 to.750 (5mm to 19mm) Portion Size (Front to Back) Max 6.00 (152.4mm) Portion Shape All 2D, 2.5D or 3D Optional Product Pump Servo-driven dual lobe pump Knock-Out System Rotary Servo with Knock-Out Cups Hydraulics None in forming process Pneumatics None Touch Screen Control Advanced 15 (380 mm) Hopper Capacity 1,100 lbs (500 kg) Product Pressure Control Servo PSI ( Bar) Automatic Lubrication System Mold plate and knock-out drive systems are automatically lubricated Wireless Ethernet Connection Included CE Compliant Yes UTILITES & SAFETY KVA Rating (Includes optional bucket lift, knockout heater and paperfeed system) Electrical Configuration 41 KVA 400/460 Volts, 50/60 Hz, 6/53 Amps

6 VerTex660 Offers Superior Texture for mid-capacity processing lines. LOWEST COST OF OWNERSHIP SUPERIOR SHAPE AND TEXTURE - Changeover versatility provides virtually unlimited - New patented forming drum design > Increases food safety > Eliminates the need for cleaning stations, special chemicals and long cleaning cycles > Lowers maintenance costs - Servo-driven dual lobe pump promises a very low cost of ownership - All servo/electronic operation - True 3D forming capabilities - Servo-driven dual lobe pump prevents product overworking and protects original product texture - Offers Standard, Port-Fill, Verti-Form and Tender-Form options - Servo controlled product fill pressure means more operator control - Reduced sensitivity to variations in raw material temperatures - Direct drive servo knock-out eliminates costly high volume air compressor purchases and maintenance requirements - Proven repeatable drive system ensures accurate product placement with no additional system requirements - Low noise level - Formax reliability UNMATCHED PRODUCTIVITY SUPERIOR HYGIENE - Up to 12,000 lbs (5443 kg) per hour - Facilitates line consolidation for reduced maintenance, energy and staffing requirements - Changeover versatility enables greater system utilization from shift to shift - Uni-body frame construction - Removable feed screws - Clean in-place pivoting product hopper - All pump components can be COP tank cleaned - Servo knock-out system eliminates drum plugging, and maximizes uptime. The system runs: > Ground products > Thin products > Large diameter products > All mixes - Advanced touch screen controls for ease of operation Provisur Technologies, Inc. USA st Street, Mokena IL (near Chicago) Tel: Fax: formaxinfo@provisur.com The Netherlands Schipholweg 315, 1171 PL Badhoevedorp (near Amsterdam) Tel: (+31) Fax: (+31) eu.info@provisur.com South America Alameda Venus, 289 American Park Empresarial NR, Indaiatuba, SP Brazil Tel: +55 (19) Fax: +55 (19) sa.info@provisur.com Asia Pacific 11th Floor, Thaniya Building (BTS Wing), 62 Silom Road, Bangrak Bangkok Thailand Tel: +66 (0) to 51 Fax: +66 (0) ap.info@provisur.com 2013 Provisur Technologies, Inc. provisur.com FF3322